hopf 4800 Series User manual

_____________________________________________________________
Technical Manual
Signal Converter
for DIN Rail Mounting
Series 4800xx-yy
ENGLISH
Version: 01.02 - 07.06.2021
Industriefunkuhren

2 / 23 Signal Converter 4800 - V01.02
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]

INPORTANT NOTES
Signal Converter 4800 - V01.02 3 / 23
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]
Downloading Technical Manuals
All current manuals of our products are available free of charge via our homepage on the
Internet.
Homepage: http://www.hopf.com
E-mail: [email protected]
Symbols and Characters
Operational Reliability
Disregard may cause damages to persons or material.
Functionality
Disregard may impact function of system/device.
Information
Notes and Information.

SERVICE RELIABILITY
4 / 23 Signal Converter 4800 - V01.02
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]
Safety regulations
The safety regulations and observance of the technical data serve to
ensure trouble-free operation of the device and protection of persons and
material. It is therefore of utmost importance to observe and compliance
with these regulations.
If these are not complied with, then no claims may be made under the
terms of the warranty. No liability will be assumed for any ensuing
damage.
Safety of the device
This device has been manufactured in accordance with the latest
technological standards and approved safety regulations
The device should only be put into operation by trained and qualified staff.
Care must be taken that all cable connections are laid and fixed in position
correctly. The device should only be operated with the voltage supply
indicated on the identification label.
The device should only be operated by qualified staff or employees who
have received specific instruction.
If a device must be opened for repair, this should only be carried out by
employees with appropriate qualifications or by hopf Elektronik GmbH.
Before a device is opened or a fuse is changed all power supplies must
be disconnected.
If there are reasons to believe that the operational safety can no longer
be guaranteed the device must be taken out of service and labelled
accordingly.
The safety may be impaired when the device does not operate properly
or if it is obviously damaged.
CE-Conformity
This device fulfils the requirements of the EU directive 89/336/EWG
"Electromagnetic compatibility" and 73/23/EWG "Low voltage equipment".
Therefore the device bears the CE identification marking
(CE = Communautés Européennes = European communities)
The CE indicates to the controlling bodies that the product complies with the
requirements of the EU directive - especially with regard to protection of health and safety for
the operator and the user - and may be released for sale within the common markets.

TABLE OF CONTENTS
Signal Converter 4800 - V01.02 5 / 23
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]
Contents Page
1Signal Converter Series 4800.......................................................................................7
2Overview and Connections..........................................................................................8
2.1 Converter 4800AC-14 / 4800DC-14 (RS422/RS232 Optical Fiber).......................8
2.1.1 RS422/RS232 Connection....................................................................................................9
2.1.2 Optical Fiber Connection ......................................................................................................9
2.2 Converter 4800AC-04/OC / 4800DC-04/OC (Optical Fiber 3x Optocoupler)..........9
2.2.1 Optocoupler Connection .................................................................................................... 10
2.2.2Optical Fiber Connection ................................................................................................... 11
2.3 4800AC-11 / 4800DC-11 (RS422 RS232) Converter..........................................11
2.3.1 RS422 Connection............................................................................................................. 12
2.3.2 RS232 Connection............................................................................................................. 12
3Housing Installation....................................................................................................13
3.1 Mounting .................................................................................................................13
3.2 Demounting.............................................................................................................13
4Power Supply..............................................................................................................14
4.1 Grounding ...............................................................................................................14
4.2 AC Power Supply –Power Supply Unit AC-M05-D/AC-M10-D................................14
4.2.1 Safety and Warning Instructions........................................................................................ 14
4.2.2 Power Supply Unit Specifications ...................................................................................... 15
4.2.3 Power Connection and Control Display............................................................................. 15
4.2.3.1 Connection to various power networks....................................................................................... 15
4.2.3.2 Power cable connection.............................................................................................................. 15
4.2.3.3 Voltage Input / Fuse Protection................................................................................................... 16
4.2.3.4 Power LED.................................................................................................................................. 16
4.3 DC Power Supply –Power Supply Unit DC-M03-D .................................................17
4.3.1 Power Supply Unit Specifications ...................................................................................... 17
4.3.2 Fuse Protection.................................................................................................................. 17
4.3.3 Polarity Reversal Protection............................................................................................... 17
4.3.3.1 Power LED.................................................................................................................................. 17
5Commissioning...........................................................................................................18
5.1 General Procedure..................................................................................................18
5.2 Switch on the Operating Power Supply....................................................................18

TABLE OF CONTENTS
6 / 23 Signal Converter 4800 - V01.02
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]
6Technical Data ............................................................................................................19
6.1 General ...................................................................................................................19
6.2 AC - Power Supply..................................................................................................20
6.3 DC - Power Supply..................................................................................................21
6.4 Optical Fiber Components.......................................................................................21
6.5 RS232/RS422 Signal Inputs/Outputs.......................................................................22
6.6 Optocoupler.............................................................................................................22
6.7 Dimensions - DIN Rail Housing ...............................................................................23

SIGNAL CONVERTER SERIES 4800
Signal Converter 4800 - V01.02 7 / 23
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]
1 Signal Converter Series 4800
The hopf Signal Converter series 4800 for 35mm rail mounting (EN 50 022) is a low cost
solution for the active distribution/conversion of a variety of electrical and optical signals.
A choice of either DC or AC power supply units is available for the Signal Converter 4800.
hopf series 4800 Signal Converters with AC power supply have a wide input range in order
to render them suitable for worldwide installation. Thus the device can be installed anywhere
in the world without being prone to error when switching the AC input voltage range.
Numerous status LEDs for the signal inputs and outputs simplify diagnosis in the event of a
fault.
Converters with customer-specific properties can be supplied on request.
Some basic functions of the Signal Converter 4800:
•Robust aluminium housing
•Designed for mounting on 35 mm rails in accordance with EN 50 022
•Each signal input/output has its own status LED
•All connection elements can be interlocked
•Various power supply options are available:
oAC/DC: 85-264VAC / 100-250VDC (wide input range)
oDC: 18-72VDC
oOther voltages on request
•Power supply unit with power LED
•Completely maintenance-free
•Customer-specific converter option

OVERVIEW AND CONNECTIONS
8 / 23 Signal Converter 4800 - V01.02
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]
2 Overview and Connections
3 variants are currently available (respectively with AC or DC power supply).
2.1 Converter 4800AC-14 / 4800DC-14 (RS422/RS232 Optical
Fiber)
Device 4800xx-14 is a full duplex optical fiber to RS422/RS232 interface converter.
Housing
Housing type: 1 (Chapter 6.7 Dimensions - DIN Rail Housing)
Connection
•The optical fiber transmitter (FL1) and receiver (FL2) are of the ST design.
•The RS232 and RS422 signals are available on the 9-pole SUB-D male connector X1.
•Power input is via the respective connector depending on whether the power supply
is AC or DC (see Chapter 4 Power Supply).
Status Display
•The optical fiber transmitter and receiver both have a status LED (TxD –yellow and
RxD - green) which displays the current operating status of the respective optical fiber
component.
•The RS422 and RS232 transmission lines and RS422 and RS232 reception lines each
have a common status LED (TxD –yellow and RxD - green) which displays the current
operating status of the respective transmission or reception line.
Repeater Function
The optical fiber transmitters and receivers available in the converter can be connected to an
optical fiber repeater by means of a connector on the RS422 interface.

OVERVIEW AND CONNECTIONS
Signal Converter 4800 - V01.02 9 / 23
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]
2.1.1 RS422/RS232 Connection
X1
R x D T x D
X1 –9 pole SUB-D connector (male)
LED
Meaning
RxD
LED green –receiving serial data
TxD
LED yellow –transmitting serial data
Pin
Signal
1
n.c.
2
RS232c (V.24) RXD
3
RS232c (V.24) TXD
4
n.c.
5
GND
6
RS422 (V.11) TxD+
7
RS422 (V.11) TxD-
8
RS422 (V.11) RxD+
9
RS422 (V.11) RxD-
TxD+ / RxD+ : high active
TxD- / RxD- : low active
n.c. = not connected
2.1.2 Optical Fiber Connection
F L 2
In p u t
F L 1
O u tp u t
T x D R x D
FL1 / FL2 –optical fiber ST
design
LED
Meaning
TxD
LED yellow –transmitting serial data
RxD
LED green –receiving serial data
Optical fiber component
FL1
Optical fiber transmitter
FL2
Optical fiber receiver
2.2 Converter 4800AC-04/OC / 4800DC-04/OC
(Optical Fiber 3x Optocoupler)
Device 4800xx-04/OC is an optical fiber to optocoupler converter. With this converter, pulses
can be transmitted over optical fiber and then emitted over optocoupler outputs.
Housing
Housing type: 1 (Chapter 6.7 Dimensions - DIN Rail Housing)
Connection
•The optical fiber receiver (FL) is of the ST design.
•The 3 optocoupler outputs are available on the 9-pole SUB-D male connector X1.
•Power input is via the respective connector depending on whether the power supply
is AC or DC (see Chapter 4 Power Supply).

OVERVIEW AND CONNECTIONS
10 / 23 Signal Converter 4800 - V01.02
hopf Elektronik GmbH
Nottebohmstr. 41 • D-58511 Lüdenscheid • Tel.: [phone] • Fax: [phone] • Internet: http://www.hopf.com • E-Mail: [email protected]
Status Display
•The optical fiber receiver has a status LED (RxD - green) which displays the current
operating status of the optical fiber component.
•Each of the 3 optocouplers has a separate status LED which displays the
interconnection of the respective optocoupler.
2.2.1 Optocoupler Connection
X1
1 2 3OC
X1 –9 pole SUB-D connector (male)
LED
Meaning
1
LED yellow - Optocoupler 1 interconnected
2
LED yellow - Optocoupler 2 interconnected
3
LED yellow - Optocoupler 3 interconnected
Pin
Signal
1
n.c.
2
OC3-
3
OC2+
4
n.c.
5
OC1-
6
OC3+
7
n.c.
8
OC2-
9
OC1+
n.c. = not connected