horiba OPSA-150 User manual

Organic Pollutant Monitor
OPSA-150
Instruction Manual
CODE:GZ0000551319

November, 2018 © 2018 HORIBA Advanced Techno Co., Ltd.
Preface
This manual describes the operation of the Organic Pollutant Monitor, OPSA-150.
Be sure to read this manual before using the product to ensure proper and safe operation of
the product. Also safely store the manual so it is readily available whenever necessary.
Product specifications and appearance, as well as the contents of this manual are subject to
change without notice.
Warranty and responsibility
HORIBA Advanced Techno Co., Ltd. warrants that the Product shall be free from defects in
material and workmanship and agrees to repair or replace free of charge, at option of HORIBA
Advanced Techno Co., Ltd., any malfunctioned or damaged Product attributable to
responsibility of HORIBA Advanced Techno Co., Ltd. for a period of one (1) year from the
delivery unless otherwise agreed with a written agreement. In any one of the following cases,
none of the warranties set forth herein shall be extended;
Any malfunction or damage attributable to improper operation
Any malfunction attributable to repair or modification by any person not authorized by
HORIBA Advanced Techno Co., Ltd.
Any malfunction or damage attributable to the use in an environment not specified in this
manual
Any malfunction or damage attributable to violation of the instructions in this manual or
operations in the manner not specified in this manual
Any malfunction or damage attributable to any cause or causes beyond the reasonable
control of HORIBA Advanced Techno Co., Ltd. such as natural disasters
Any deterioration in appearance attributable to corrosion, rust, and so on
Replacement of consumables
HORIBA Advanced Techno Co., Ltd. SHALL NOT BE LIABLE FOR ANY DAMAGES
RESULTING FROM ANY MALFUNCTIONS OF THE PRODUCT, ANY ERASURE OF DATA,
OR ANY OTHER USES OF THE PRODUCT.
Trademarks
CompactFlash is a registered trademark or trademark of SanDisk Corporation in the
United States and other countries.
Other company names and brand names are either registered trademarks or trademarks of
the respective companies. (R), (TM) symbols may be omitted in this manual.

Regulations
EU regulations
Conformable standards
This equipment conforms to the following standards:
Installation environment
This product is designed for the following environment.
Overvoltage category II
Pollution degree 2
Information on disposal of electrical and electronic equipment
and disposal of batteries and accumulators
The crossed out wheeled bin symbol with underbar shown on the product or accompanying
documents indicates the product requires appropriate treatment, collection and recycle for
waste electrical and electronic equipment (WEEE) under the Directive 2012/19/EU, and/or
waste batteries and accumulators under the Directive 2006/66/EC in the European Union.
The symbol might be put with one of the chemical symbols below. In this case, it satisfies the
requirements of the Directive 2006/66/EC for the object chemical.
This product should not be disposed of as unsorted household waste.
Your correct disposal of WEEE, waste batteries and accumulators will contribute to reducing
wasteful consumption of natural resources, and protecting human health and the environment
from potential negative effects caused by hazardous substance in products.
Contact your supplier for information on applicable disposal methods.
EMC: EN61326-1
Class A, Industrial electromagnetic environment
Safety: EN61010-1
RoHS: EN50581
9. Industrial monitoring and control instruments
Warning: This is a Class A product. In a domestic environment this product may cause
radio interference in which case the user may be required to take adequate
measures.

FCC rules
Any changes or modifications not expressly approved by the party responsible for compliance
shall void the user's authority to operate the equipment.
Warning
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Korea certification


For Your Safety
Hazard classification and warning symbols
Warning messages are described in the following manner. Read the messages and follow the
instructions carefully.
Hazard classification
Warning symbols
This indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury. This is to be limited to the most extreme
situations.
This indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
This indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against
unsafe practices.
Description of what should be done, or what should be followed
Description of what should never be done, or what is prohibited

Safety precautions
This section provides precautions for using the product safely and correctly and to prevent
injury and damage. The terms of DANGER, WARNING, and CAUTION indicate the degree of
imminency and hazardous situation. Read the precautions carefully as it contains important
safety messages.
WARNING
Do not open the cover inside the door of the control unit while the power is ON.
Before opening the cover, unplug or turn off the power of the unit to avoid the danger of electric shock.
Do not attempt to disassemble or modify the unit.
Doing so could lead to bodily harm and/or injury or may cause damage to the unit or the sample.
Maintain ground to avoid electric shock.
CAUTION
The motor generates a high temperature.
When replacing the components of the motor, disassemble the motor after it has cooled down
sufficiently.
Take care when handling the cell of the analyzer unit.
The cell of the analyzer unit is made of glass. Handle with great care so as not to break the glass.
Do not touch the cell or directly view the UV lamp of the analyzer unit when you check the unit
operation.

Product Handling Information
Operational precautions
Use of the product in a manner not specified by the manufacturer may impair the protection
provided by the product. And it may also reduce product performance.
Exercise the following precautions:
Use the unit in the temperature range shown in the general specifications.
Use the unit in an environment free from corrosive gas.
Avoid using the unit in a location close to equipment using strong electric power (such as
an electric furnace), or near a radio or sound wave source.
Do not give a shock or large vibrations to the unit. To move the unit to another location,
contact our service or sales office.
Avoid turning ON the power again immediately after turning it OFF.
Do not press buttons using wet hands, or sharp objects such as pen tips or screwdrivers.
Disposal of the product
When disposing of the product, follow the related laws and/or regulations of your country.
The mercury lamps in this product contains 5 mg of mercury.

Manual Information
Description in this manual
Note
This interprets the necessary points for correct operation and notifies the important points for
handling the product.
Reference
This indicates the part where to refer for information.
Tip
This indicates reference information.
Original language
This is the English translation of an original Japanese document.
Documents related to this product
The following documents are related to this product.
Instruction manual for OPSA-150 (this manual)
This volume contains information about necessary work and procedures for daily
measurement operations.
Installation manual for OPSA-150
This volume contains information about the installation procedure.

Contents
1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Contact for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Conditions for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Installation Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Piping Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.3 Connecting Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.4 Connecting Analyzer Unit to Control Unit . . . . . . . . . . . . . . . . . . . . . 11
2.5.5 Connecting Float Switch Cable of Overflow Tank to Control Unit . . . 11
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Preparation for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Shutting Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.1 For Shut Down within 7 Days . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.2 For Shut Down over 7 Days . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 Restarting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.1 For Shut Down within 7 Days . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.2 For Shut Down over 7 Days . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Calibration Pattern and its Cycle . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Notes Regarding Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Calibration Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4 Calibration of UV/VIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4.1 How to Prepare Calibration Solution . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4.2 Common Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4.3 Common Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.4 Individual (UV) Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.5 TURB (turbidity) Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . 30
4.5.1 How to Prepare the Calibration Solution . . . . . . . . . . . . . . . . . . . . . . 30
4.5.2 TURB (turbidity) Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1 MEAS. (Measurement) Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 Table of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 Maintenance Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 Maintenance - Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.4.1 Signal Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.4.2 Signal Input Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.3 Output Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.4.4 Output Condition Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.4.5 Time Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.4.6 LCD Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.4.7 Touch Panel Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4.8 Maker Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.5 Maintenance - Measurement Setting . . . . . . . . . . . . . . . . . . . . . . 45
5.5.1 Measuring Range Setting for each Component . . . . . . . . . . . . . . . . 47
5.5.2 Setting of Decimal Place for each Component . . . . . . . . . . . . . . . . . 48
5.5.3 Unit Setting for UV, VIS, and UV-VIS . . . . . . . . . . . . . . . . . . . . . . . 49
5.5.4 Setting of Turbidity Correction Factor . . . . . . . . . . . . . . . . . . . . . . . . 50
5.5.5 Setting of COD Conversion Factor and TURB Meas. Correction Factor 51
5.5.6 Setting of MAX Alarm Value for COD and TURB (turbidity) . . . . . . . 53
5.5.7 Setting of MIN Alarm Value for COD and TURB (turbidity) . . . . . . . 54
5.5.8 Unit Setting for TURB (turbidity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.6 Maintenance - Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.6.1 Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.7 Maintenance - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.7.1 Unit Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.7.2 Individual ID Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.7.3 External Input/Output Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.7.4 Check Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.7.5 Check Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.8 Data Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.8.1 Log Data Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.8.2 Log Data Deletion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.8.3 Graph Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.8.4 Calibration Report Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.8.5 Calibration Report Deletion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.8.6 CF Card Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.8.7 CF Card Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.9 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.9.1 Alarm Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69