HORNER APG HE-XPBS User manual

MAN0908-03-EN Specifications / Installation
__________________________________________________________________________________________________________________________________________________________________
October 14, 2009 Page 1 of 3 1019
1 Introduction
The HE-XPBS is used to provide Profibus communications support between a Profibus
master and an XL series controller acting as slave.
2 Specifications
Table 1 – Specifications
Software Protocol DPV0
Hardware Interface RS-485
Power 100mA at 5V
Transmission Rate 9.6K – 12M bits/second
Data Access Cyclic Polling
Device Identity Specific ID number for each device
Data Transfer Size Upto 232 bytes of Input and 232 bytes of Output
OCSes Supporting Profibus DP All variants of XLe, XLT, XL6 and XL6e series
Baud Rate
(Kbits/sec) 93.75 187.5 500 1500 12000
Cable Length Length
(meters) 1200 1000 400 200 100
3 Installation Procedure
3.1 Installation Procedure
a) Disconnect all power from the XLE unit including I/O power.
b) Remove the four screws on the back of the XLe unit and remove the back
cover. The back cover can be discarded or saved, but it will be replaced with
the extended back cover that ships with the communication add-on. Screws
are re-used (Figure 1).
Figure 1 - Removing Back Cover of the XLE
Figure 2 - Installing the Profibus Com Module in the XLE
c) Make sure all the jumper settings on the I/O board are set correctly for the
application.
d) Plug the communication board onto the 24-pin connector. Make sure all the
pins are properly aligned (Figure 2).
e) Place the extended back cover onto the unit. It can be helpful to tip it at an
angle so the connector on the COM board passes through the opening on the
back cover.
f) Place the screw back into the hole and turn the screw slowly counter
clockwise until it clicks into the threads. This prevents the screw from being
cross-threaded. Now, turn the screw clock-wise until the cover is firmly
secured. Repeat this process for all four (4) screws.
4 Cscape Configuration (Profibus Configuration)
NOTE: Corresponding GSD file (HAPG0C74.GSD) must be loaded in the
master device that will communicate with this slave (Refer MAN0919
for configuration details).
Go to http://www.heapg.com/Pages/TechSupport/Downloads.html to
download the file.
1. Open Cscape and click on the I/O Configuration button Following
window will appear (Profibus option module must be installed as described in
the Installation Procedure).
2. Click on button next to HEXEPBS as shown above. Following
window will appear, select Module Setup. In Module Setup user can configure
number of registers to be exchanged, status information and slave id. The
number of registers to be exchanged should match with the Master
configuration.
XL Series Profibus Communica
tion Module
HE-XPBS
REMOVE FOUR SCREWS
AS SHOWNAND REMOVE
BACK COVER.
DISCARD BACK COVER ONLY!
DO NOT DISCARD SCREWS!
INSTALL COM BOARD
BY ALIGNING CONNECTOR
AND SEATING BOARD
FULLY ON STANDOFFS.
INSTALL NEW BACK
COVER RE-USING THE
FOUR SCREWS.
001XLE05
8

MAN0908-03-EN Specifications / Installation
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October 14, 2009 Page 2 of 3 1019
a) Device ID Register: This field is for configuring Node ID of the Profibus slave,
any word accessible register type can be configured.
Node ID ranges from 1 to 125. If Slave ID is out off range (i.e. less than 1
or greater than 125) Profibus status will be 0xFEFE.
There are 2 methods for setting slave ID:
Method 1: Slave ID can be set through a logic register. If the ID is
changed in the register via ladder, unit needs to be put
through RUN-IDLE-RUN mode for this new ID to take effect.
Method 2: Slave ID can be directly set (value set between range 1
through 125). If the ID is changed then a new configuration
needs to be downloaded and unit power cycled for config to
take effect.
b) Bit Input Table:
Start Register: This field is for configuring Input byte data type of Profibus
communication, any bit accessible register type can be configured.
Length: In this field user has to define a value in terms of number of bits.
Example: For 232 byte data exchange, configure length as 1856 bits = 8 *
232.
c) Word Input Table:
Start Register: This field is for configuring Input word data type of Profibus
communication, any word accessible register type can be configured.
Length: In this field user has to define a value in terms of number of words
d) Bit Output Table:
Start Register: This field is for configuring Output byte data type of Profibus
communication, any bit accessible register type can be configured.
Length: In this field user has to define a value in terms of number of bits.
Example: For 1 byte data exchange, configure length as 8 bits.
e) Word Output Table:
Start Register: This field is for configuring Output word data type of Profibus
communication, any word accessible register type can be configured.
Length: In this field user has to define a value in terms of number of words.
3. Status (Read only):
This field is for configuring status word, any word accessible register type of OCS
can be configured. Table below describes the status word:
Examples:
a) If Profibus master is configured for 1.50Mbits/s and communicating with profibus
slave, the status register will be 0xD3A1.
D = chip release information (refer status information table)
3 = baud rate information
A = slave is in data exchange mode
1 = slave is in passive idle mode
b) If Profibus master is not communicating with slave, status register will be 0xD341
4. Firmware version:
This field is for configuring Profibus option module firmware version number, any
word accessible register type of OCS can be configured for this.
Example: If the selected register is %R1 and the firmware version is 0.02, then
0.02*100 = 2 will be displayed.
NOTE: Power cycle of the device is needed for every new configuration
download to slave device for this configuration to be active.
5 Installation / safety
When found on the product, the following symbols specify
Warning: Consult
user documentation.
Warning: Electrical
Shock Hazard.
WARNING: To avoid the risk of electric shock or burns, always connect the
safety (or earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is
strongly recommended to fuse the voltage measurement inputs. Be sure to
locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection
against risk of fire and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as
a repeated failure indicates a defective condition that will not clear by
replacing the fuse.
WARNING: Only qualified electrical personnel familiar with the construction
and operation of this equipment and the hazards involved should install,
adjust, operate, or service this equipment. Read and understand this
manual and other applicable manuals in their entirety before proceeding.
Failure to observe this precaution could result in severe bodily i
njury or loss
of life.

MAN0908-03-EN Specifications / Installation
__________________________________________________________________________________________________________________________________________________________________
October 14, 2009 Page 3 of 3 1019
No part of this publication may be reproduced without the prior agreement and written
permission of Horner APG, Inc. Information in this document is subject to change
without notice.
•All applicable codes and standards need to be followed in the installation of this
product.
•For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918,
18 AWG or larger.
Adhere to the following safety precautions whenever any type of connection is made to
the module.
•Connect the green safety (earth) ground first before making any other
connections.
•When connecting to electric circuits or pulse-initiating equipment, open their
related breakers. Do not make connections to live power lines.
•Make connections to the module first; then connect to the circuit to be monitored.
•Route power wires in a safe manner in accordance with good practice and local
codes.
•
Wear proper personal protective equipment including safety glasses and insulated
gloves when making connections to power circuits.
•Ensure hands, shoes, and floor are dry before making any connection to a power
line.
•Make sure the unit is turned OFF before making connection to terminals. Make
sure all circuits are de-energized before making connections.
•Before each use, inspect all cables for breaks or cracks in the insulation. Replace
immediately if defective.
6 Technical Support
Technical Support at the following locations:
North America:
Tel: [phone]
Fax: [phone]
Web: http://www.heapg.com
Email: [e-mail]
Europe:
Tel: [phone]
Fax: [phone]
Web: http://www.horner-apg.com
Email: [e-mail]