Walther Systemtechnik SMS-18-EH User manual

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 1 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
Assembly Instructions
Handpen SMS-18-EH
Article Number: SMS-18-EH-0.3
SMS-18-EH-0.5
SMS-18-EH-1.0
Fig. Handpen SMS-18-EH
NOTE
Please read the Assembly Instructions carefully before first using the incomplete device and
strictly adhere to the instructions!
The incomplete device may only be worked with and worked on by persons who are familiar
with the assembly instructions and the current regulations for industrial safety and accident
prevention.
Keep a translated version of the “Original Assembly Instructions“at the incomplete device!
The instructions have to be available anytime!

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 2 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
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Table of Contents
Page
EC DECLARATION OF INCORPORATION ....................................................................................................................... 4
1INTRODUCTION ................................................................................................................................................. 5
1.1 TARGET GROUP OF THE ASSEMBLY INSTRUCTIONS ............................................................................................................ 5
1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 5
2SAFETY............................................................................................................................................................... 5
2.1 GENERAL INFORMATION ............................................................................................................................................. 5
2.2 DANGERS FROM RESIDUAL ENERGY ............................................................................................................................... 5
2.3 WARRANTY AND LIABILITY........................................................................................................................................... 5
2.4 CORRECT USE ........................................................................................................................................................... 6
2.5 INCORRECT USE ........................................................................................................................................................ 6
2.6 QUALIFICATIONS OF PERSONNEL................................................................................................................................... 6
3TRANSPORT ....................................................................................................................................................... 7
3.1 PACKAGING .............................................................................................................................................................. 7
3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 7
4DESCRIPTION OF FUNCTION .............................................................................................................................. 7
4.1DESIGNATED PURPOSE................................................................................................................................................ 7
4.2 DESCRIPTION AND OPERATING ELEMENTS ...................................................................................................................... 8
4.3 TECHNICAL DATA ....................................................................................................................................................... 8
4.4 TYPE LABEL .............................................................................................................................................................. 8
5FIRST START-UP.................................................................................................................................................. 9
5.1 MOUNTING AND INSTALLATION .................................................................................................................................... 9
5.2 WIRING DIAGRAM -MANUAL ACTUATION ART.NO.: 979297........................................................................................... 9
6OPERATION ..................................................................................................................................................... 10
6.1 GENERAL INFORMATION ........................................................................................................................................... 10
6.2 OPERATION INSTRUCTIONS /OPERATING CONDITIONS .................................................................................................... 10
6.3 NEEDLE STROKE SETTINGS......................................................................................................................................... 10
7TAKING OUT OF SERVICE ................................................................................................................................. 11
7.1 SHORT INTERRUPTION .............................................................................................................................................. 11
7.2 LONG-TERM INTERRUPTION....................................................................................................................................... 11
7.3 SHUTDOWN OF DEVICE............................................................................................................................................. 11
8MAINTENANCE AND REPAIR ............................................................................................................................ 11
8.1 GENERAL INFORMATION ........................................................................................................................................... 11
8.2 CLEANING .............................................................................................................................................................. 12
8.3 INSERTING NEW GASKET ELEMENTS ............................................................................................................................ 12
8.4 SPARE PARTS .......................................................................................................................................................... 12
8.5 CUSTOMER SERVICE /SUPPORT.................................................................................................................................. 12
9TROUBLESHOOTING ........................................................................................................................................ 13
9.1 GENERAL INFORMATION ........................................................................................................................................... 13
9.2 MALFUNCTIONS:..................................................................................................................................................... 13
9.1 SPRAY IMAGES /TYPE OF DEFECT ............................................................................................................................... 14
10 APPENDIX ........................................................................................................................................................ 15
10.1 SPARE PART DRAWING SMS-18-EH ...................................................................................................................... 15
10.1.1 Spare Part List for SMS-18-EH .............................................................................................................. 15
10.2 SPARE PART DRAWING SMS-18............................................................................................................................ 16
10.2.1 Spare Part List for SMS-18 .................................................................................................................... 17
10.3 SPARE PART DRAWING –MANUAL ACTUATION 979297.00Z000 ............................................................................... 18
10.3.1 Spare Part List –Manual Actuation 979297.00Z000 ............................................................................ 19

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 3 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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10.4 ARTICLE NUMBERS FOR FLAT-JET CAPS,NOZZLES AND NOZZLE NEEDLES........................................................................ 19

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 4 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
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EC Declaration of Incorporation
in accordance with EU Machinery Directive 2006/42/EU, dated 17 May 2006, Appendix II B
We herewith confirm that the below mentioned incomplete device meets the basic requirements for safety
and health as stated in EU Machinery Directive 2006/42/EU for its design and construction as well as for the
configuration released by us on the market. This machine component will not be operated before it has been
determined that the incomplete system where the machine component will be installed also meets the
requirements of the Directive (2006/42/EG).
Manufacturer
Walther Systemtechnik GmbH
Hockenheimer Straße 3
D- 76726 Germersheim
Description Handpen, Article No. SMS-18-EH-0.3
SMS-18-EH-0.5
SMS-18-EH-1.0
We also declare the conformity with other, product-relevant directives/guidelines:
Mach. Direct. 2006/42/EU App. I, Clause: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.2, 1.3.3,
1.3.4, 1.5.8, 1.5.9
EMC- Directive 2014/30/EU, dated 26. February 2014
Applied harmonized standards, in particular:
DIN EN ISO 12100 Safety of Machinery –General Design Principles –
Risk Assessment and Risk Reduction (ISO
12100:2010)
In addition, we also confirm that the special documentation according to Appendix VII Part B has
been prepared.
The manufacturer, respectively his authorized representative obligates himself to submit this documentation
to the market surveillance authorities, if requested.
This EC Declaration of Incorporation becomes invalid if the incomplete device will be altered or changed
without consent of Walther Systemtechnik GmbH.
Authorized representative for Technical Documentation:
Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim
Germersheim, 19 April 2016
(Place, Date) (Stefan Hirl, Management)

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 5 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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http://www.walther-2000.de –[e-mail]
1 Introduction
1.1 Target Group of the Assembly Instructions
Operating Personnel
Maintenance Personnel
1.2 List of Signs and Symbols
The assembly instructions warn users of operations which may put their health at risk.
The warnings are indicated by combinations of text and symbols as follows:
DANGER
Describes a potentially dangerous situation.
Death, grievous bodily harm or severe material damage WILL occur if the respective
measures of precaution have not been taken
WARNING
Describes a potentially dangerous situation.
Death, grievous bodily harm or severe material damage MAY occur if the respective
measures of precaution have not been taken.
CAUTION
Describes a potentially dangerous situation.
Slight injuries CAN occur if the respective measures of precaution have not been
taken. This signal word is also used to describe possible property damages.
IMPORTANT
Indicates tips for usage and other particularly useful information.
No dangerous situation.
2 Safety
2.1 General Information
The construction of this device is according to the latest technology and is absolutely reliable. The individual
components as well as the complete device are continuously checked by our quality management.
2.2 Dangers from Residual Energy
Please instruct the operating personnel on the respective measures to be taken against the occurrence of
mechanical, hydraulic, pneumatic and electric / electronic residual energies.
2.3 Warranty and Liability
According to the conditions laid down by the German Engineering Association (VDMA), Walther Sys-
temtechnik GmbH has a guarantee of 12 months under normal European operating conditions on its own
parts (spare parts are excluded); or according to the conditions of the manufacturer.
This guarantee can only be granted by Walther Systemtechnik GmbH, if:
the user has thorough knowledge of the content of the assembly instructions;
the user follows the instructions and notes contained in the assembly instructions;
the user does not rebuild or make changes on parts of the device without prior consent of WST Sys-
temtechnik GmbH.

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 6 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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2.4 Correct Use
This device is a needle valve and will be used for processing materials which can be sprayed in continuous
or intermitting operation. Under no circumstances shall aggressive media such as acids, alkaline solutions,
detergents, chemicals or others be sprayed. If you are not sure, please contact the manufacturer if a certain
spray medium is suitable for this device.
2.5 Incorrect Use
Operating the device with insufficient knowledge about the operation, maintenance and care of the de-
vice.
Making changes, extensions or alterations on the device that may hamper its safety without the prior
consent of Walther Systemtechnik GmbH.
Operating the device with defective safety installations or not properly attached or malfunctioning safety
devices.
Using unsuitable materials.
Handling the device while energized
2.6 Qualifications of Personnel
Only trained and instructed personnel may conduct work on the equipment.
The responsibilities of the personnel for assembly work, operation, repair work or maintenance work must be
clearly assigned to individuals!
Persons in training may work with the equipment only under supervision of an experienced person.
Personnel
Task
Instructed
Personnel
Personnel with Technical
Qualification
Specialist
Supervisor
Packaging, Transport
X
-
-
-
Commissioning
X
X
-
Operation
X
-
Troubleshooting, general
X
X
-
Troubleshooting
mechanical
-
X
-
-
Troubleshooting electrical
-
-
X
-
Setting up
-
X
-
-
Maintenance
-
X
-
-
Repair
-
X
X
-
Taking out of service,
Storage
-
X
X
-

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 7 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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3 Transport
3.1 Packaging
The type of packaging depends on the individual mode of shipping. If not separately contracted, the
packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. This rule is in
accordance with the Federal Association for Packaging HPE.
3.2 Tasks before Transport
The following has to be done before transport:
Disconnect all power lines.
The actual transport of the incomplete device and its individual parts requires special care in order to prevent
damages from external forceful impact or careless on- and off-loading. Depending on the mode of
transportation, suitable transport and load securing has to be selected. The incomplete device will be aligned
and leveled by appropriate fastening elements.
4 Description of Function
The SMS-18-EH Handpen is operated by a manual trigger. The spray medium will be supplied into the valve
from a pressured container or via a pump. The separately controlled spray air distributes the material into the
actual spray jet. The discharge from the nozzle will be performed through the selected special air cap as flat
or round jet.
4.1 Designated Purpose
CAUTION
The use of other media can cause functional failures, damages or even the destruction
of the device.
The SMS-18-EH Handpen is suitable for the finest application of low-viscous media such as colors or
release agents in plastic moulds, or high-viscous media such as grease. Depending on the selected air cap,
a flat or a round jet can be generated. Depending on the viscosity of the medium to be applied, the
application result can be individually adjusted through the nozzle size, the spray air pressure or also the
material supply pressure. Supply of spray air, control air and material is performed through three hoses. The
SMS-18-EH Handpen is a high-precision device which will be a long-term reliable tool if the following notes
are observed.

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 8 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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4.2 Description and Operating Elements
4.3 Technical Data
General Data
Size (Length x Width x Height)[mm]
ca.354 x 35 x 47
(actual length depends upon nozzle)
Energy Supply
Control air pressure [bar]
3 - 6
Atomizer air pressure [bar]
0.5 - 6
Material pressure [bar]
max. 20 bar
Connecting threads
Control air [mm]
4
Atomizer air [mm]
4
Material [mm]
6
Manual actuation [Pin]
1 and 4
In the basic version, the WALTHER Dosing Pen comes without adapter nozzle. The adapter nozzle has to be
additionally selected and added! The WALTHER Handpen will be delivered including pre-fabricated
connecting hoses (length 0.5m). The material connection is provided by a 6mm connector, the connection for
atomizer and control air by a 4mm PU hose.
4.4 Type Label
The type label has been etched into the casing. The serial number will be hammered into the type label.
Manual actuation
Valve body
Spray head
Electric manual
actuation with
accessories

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 9 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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5 First Start-up
The valves can be used in any position; the distance to the application area depends on the desired
application width.
5.1 Mounting and Installation
IMPORTANT
We recommend a maintenance unit for the control air.
5.2 Wiring Diagram - Manual Actuation Art. No.: 979297
Button connector at Pin1 and Pin4.
Material connection „M“
Compressed air connection
„ZL atomizer air blue“
Compressed air connection
„SL control air black“
Connection
„manual actuation“

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 10 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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6 Operation
6.1 General Information
This device may only be operated if the safety-related equipment is permanently effective and not suspend-
ed during operation or altered in its intended effectiveness.
6.2 Operation Instructions / Operating Conditions
CAUTION
Never point the jet at people. The wearing of eye protection is strongly recommended.
The spraying process can create noise depending on the air and fluid pressures used.
Ear protection should be worn, if required.
WARNING
Danger caused by flammable, harmful fluid. Always follow the safety instructions on the
container or the safety data sheet for the fluid.
The valves of the SMS-18-EH series generally operate with a control air pressure of 3 - 6 bar. Atomized air
pressure and material pressure should be closely correlated.
6.3 Needle Stroke Settings
The material amount can be set with the stroke regulating spindle (16) as follows:
Function:
Turn to the right: decreasing material amount
Turn to the left: increasing material amount
IMPORTANT
Accident prevention directions will be strictly followed when applying high material
pressures. Please strictly follow the following instructions when planning and
constructing application systems!
Each spraying valve must be equipped with its own pressure regulator for atomizing air.
In case several spraying valves are supplied by one and the same material pressure tank, these
valves must not spray simultaneously.
The supply route for the material between material pressure tank and spraying valve must not exceed
2 m.
If the pause time is a multiple of the spray time, the valve must be sprayed free in a separate location
or the spray valve should be operated several times to optimize the application.
After standstills of 15 min. and more, the valve must be sprayed free by pressing the switch 3 to 5
times.
For longer standstills, the material can remain in the valve, if it remains under pressure (no contact to
outside air.

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 11 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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7 Taking out of Service
7.1 Short Interruption
A short interruption (15 min or more) has to be followed by a fine spraying.
IMPORTANT
Please follow the operating instructions!
7.2 Long-term Interruption
The following has to be observed for a long-term interruption of the device/machine:
Depressurize material supply lines
Take off air cap (2) and clean nozzle (5) with a special thinner and a soft cloth. Make sure that no cloth
fibers are left on the nozzle tip.
IMPORTANT
Please follow the maintenance guidelines!
7.3 Shutdown of Device
The following is important for a shutdown of the machine / device:
Clean Handpen with a special thinner.
IMPORTANT
Please follow the maintenance guidelines!
8 Maintenance and Repair
8.1 General Information
The handpens of the SMS-18-EH series are high-quality precision devices which will not fail if treated
correctly and will operate almost maintenance-free. Always keep clean and observe minimum instructions to
maintain a long life of the valve. Always use clean and filtered material only. The control air must also be
clean and should be slightly oiled, if necessary. Maintenance also depends on the individual operating
conditions and the type of media used
CAUTION
Before starting any maintenance or repair work, ensure that all air-operated tools are
depressurized and disconnected from the air supply.
Before opening the dosing pen it must be disconnected from the air and fluid supply.
Otherwise, ejected components can cause injuries.

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 12 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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8.2 Cleaning
IMPORTANT
Only use soft brushes for outside cleaning of the nozzle tips. Never use metal tools
with sharp edges.
Only use soft brushes for outside cleaning of the nozzle tips. Never use metal tools with sharp edges.
Wash equipment thoroughly after use to remove residues and dirt; especially when needle, sealing bush or
nozzle are to be exchanged.
8.3 Inserting new Gasket Elements
IMPORTANT
Gaskets and gasket holders can be damaged.
Do not use any sharp or pointed metallic implements for inserting the sealings!
8.4 Spare Parts
IMPORTANT
Only use original spare parts from the manufacturer!
Wrong or defective spare parts from other manufacturers can damage the device. If
other than original spare parts of the manufacturer will be used, all obligations from the
manufacturer or his sales partners, such as guarantees, service contracts etc will be
forfeited without further notice.
8.5 Customer Service / Support
Walther Systemtechnik GmbH
Hockenheimer Straße 3
D-76726 Germersheim
Germany
Phone ++49(0)7274-7022-0
Telefax ++49(0)7274-7022-91
Email [e-mail]
Internet www.walther-2000.de

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 13 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
9 Troubleshooting
9.1 General Information
IMPORTANT
First check all supply lines for connection and serviceability.
In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH
customer service.
9.2 Malfunctions:
Fault
Possible Cause
Action
Nozzle needle does
not open
Not enough control air supplied
Check if enough control air available (3 -
6 bar).
Leakages
Check if O-Rings are defective.
Needle is sticky within the needle sealing
(12 / 13).
Disassemble and clean.
Needle stroke is set too low.
Check if needle stroke is correctly set.

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 14 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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9.1 Spray Images / Type of Defect
SPRAY IMAGE
PROBLEM
CAUSE
ACTION
Normal Spray Image (Flat jet)
Normal Spray Image (Round jet)
Spray image shaped
too much
upwards and
downwards
Spray image shaped
too much
upwards and
downwards
Spray image shaped
too much
upwards and
downwards
Spray image too much
left-sided or right-sided
Spray image too much
left-sided or right-sided
Spray image too much
left-sided or right-sided
Heavy application in the
middle of the spray image
Heavy application in the
middle of the spray
image
Heavy application in the
middle of the spray
image
Split
spray image
Split
spray image
Split
spray image

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 15 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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10 Appendix
10.1 Spare Part Drawing SMS-18-EH
10.1.1 Spare Part List for SMS-18-EH
Dwg-No.
Art.-No.
Qty
Description
1
SMS-13
1
Dosing pen
2
979297.00Z000
1
Electric manual actuation with accessories

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 16 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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10.2 Spare Part Drawing SMS-18
2
3
4
5
12
13
14
15
16
17
18
7
8
9
10
11
6
1
2.1

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 17 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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10.2.1 Spare Part List for SMS-18
Dwg No.
Art.-No.
Qty
Description
1
97410142
1
Retainer ring, 14 x 4.5mm
2
*
1
Air cap, circular jet KLS, 0.2-1.0mm, 11 x 4.5mm
2.1
*
1
Air cap, flat jet KLS, 0.2-1.0mm, 11 x 6.5mm
3
97320782
1
Air cap holder, ø15 x 16, M12 x 0.75
4
97640052
1
O-Ring 10 x 1 / Viton®
5
*
1
Nozzle, KLS, NIRO-steel, 8 x 25.8mm, SW7
6.1
97511406
1
Main body SDV 24, ø24 x 100mm, anodized
6.2
97610017
1
Threaded pin DIN 913 M3 x3
6.3
97610019
1
Threaded pin DIN 913 M4 x4
7
97910471
1
Hanging clamp (optionally available)
8
97640004
1
Variseal 2.65 x 2.0 x 2.8
9
97640021
1
O-Ring 6.07 x 1.78 / Viton®
10
97810013
1
Sealing screw, 11 x 21mm
11
97640026
1
O-Ring 2.90 x 1.78 / Viton®
12.1
*
1
Nozzle needle, KLS, 2 x 96.5mm
12.2
97710008
1
Piston, 11.8 x 20.5mm
12.3
97610017
1
Threaded pin DIN 913 M3 x3
13
97640001
1
O-Ring 7.65 x 1.78 / Viton®
14
97820024
1
Pressure spring 1.2 x 21.5mm
15
97610567
1
Needle lock, Normal, ø13.8 x 14mm, nickel-plated
16
97610558
1
Threaded pin DIN 913 M4 x25
17
97410006
1
Nut DIN 439 BM4
18
97221021
2
Plug-in nipple, brass, M5 - 4/3
* Article numbers can be found on the following pages.
IMPORTANT
Always indicate the inscribed serial numbers when ordering spare parts!

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 18 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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10.3 Spare Part Drawing –Manual Actuation 979297.00Z000

Rev. 1.1
Assembly Instructions - Handpen SMS-18-EH
Page 19 of 19
Walther Systemtechnik GmbH –D 76726 Germersheim
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10.3.1 Spare Part List –Manual Actuation 979297.00Z000
Dwg No.
Art.-No.
Qty
Description
1
SMF-15-0056E002
1
Corrugated tube holder
2
PUN-4x0,75-SW
0,2m
Hose –polyurethane, black
3
PUN-4x0,75-BL
0,2m
Hose - polyurethane blue
4
MCM0074-054
1
Shrink hose 25,4 L=54mm
5
I-PACOF-17B-0800
1
Corrugated tube PACOF
6
I-BLNO-M207
1
Corrugated tube coupling, divisible
7
DIN913_M3X3
3
Threaded pin galvanized
8
979297
1
Finger switch
9.1
975165100657
1
Straight screw-in screw joint G1/4-6
10
97432241621
1
Straight connection 6-24162-1
11
97432230311
1
Screw-down holder for hose connector
12
97166080P
0,2m
High-pressure hose L800 NW4
13
970720411
1
Connector M6
14
252.22-ES
1
Bushing 1/4" VA
15
157B
1
2-wing hose clamp –hose outside 7-9mm
16
13968
1
Screw joint CRCN-M5-PK-4
17
136.0604
2
Straight connector
18
XSM-2426-20
2
Slide bearing
19
RV10GELRKÖED
1
Screw joint
10.4 Article Numbers for Flat-jet Caps, Nozzles and Nozzle Needles
2.1
Air cap, Flat-jet KLS Nozzle-Ø 0.2 –1.0 mm (Ø
11x6.5mm)
Article-No.
Description
97310689
Air cap with spray angle 90°
97310690
Air cap with spray angle 60°
97310691
Air cap with spray angle 45°
5
Nozzle, KLS, NIRO-steel, 8 x 25.8 mm, SW7
Article-No.
Description
97211942
Nozzle, 0.3mm
97211952
Nozzle, 0.5mm
97211954
Nozzle, 1.0mm
12
Nozzle needle without piston, KLS Ø 2 x 96.5 mm
Article-No.
Description
97112308
Nozzle needle, 0.2/0.3mm
97112288
Nozzle needle, 0.5mm
97112289
Nozzle needle, 0.8/1.0mm