horsch Maestro SW 1630 User manual

1 Maestro SW Owner’s Manual – Ver. 1.1 09/2016
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Maestro SW
Owner’s Manual
Serial Numbers:
SW 2430 SN 24591286 – Current
SW 1630 SN 510163016001 – Current
SW 2420 SN 510242017001 – Current
SW 2422 SN 510242216001 – Current
SW 3115 SN 510311516001 – Current
SW 3215 SN 510321516001 – Current
SW 3620 SN 510362017001 – Current
SW 3622 SN 510362218001 – Current
SW 4715 SN 510471518001 – Current
SW 4815 SN 510481518001 – Current
Issued April 2016
1630 2430
2420 2422 3620 3622
3115 3215 4715 4815

2 Maestro SW Owner’s Manual – Ver. 2.4 11/2018
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4 Maestro SW Owner’s Manual – Ver. 2.4 11/2018
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Contents
Section 1 – General Information ...........................................................................................................11
Introduction & Guidelines ..................................................................................................................12
Machine Registration (Important Notice to Dealer/Owner!) ...............................................................12
Warranty Guidelines..........................................................................................................................13
Machine Registration Form: Customer’s Copy ..................................................................................15
Machine Registration Form: Dealer’s Copy .......................................................................................17
Machine Registration Form: HORSCH’s Copy ..................................................................................19
Delivery Form: DEALERS’s Copy .....................................................................................................21
Product Specification ........................................................................................................................23
In These Operating Instructions ........................................................................................................24
Authorized Operators ....................................................................................................................24
Machine Installation to Service..........................................................................................................25
Notes: ...............................................................................................................................................26
Section 2 – Safety ................................................................................................................................27
Information Regarding Safety............................................................................................................28
Safety Symbols on the Machine:.......................................................................................................28
Operational Safety ............................................................................................................................32
Stay Clear of Air Hoses .................................................................................................................32
Use a Signal Person......................................................................................................................32
Wear Protective Clothing ...............................................................................................................33
Protective Clothing.....................................................................................................................33
Use a Safety Chain........................................................................................................................33
Road Traffic Safety ...........................................................................................................................34
Use Safety Lights and Devices ......................................................................................................34
Accident Prevention ..........................................................................................................................34
Hitching / Unhitching Safety...........................................................................................................35
Changing Implements....................................................................................................................35
In Operation Safety Practices ........................................................................................................36
Extracting Stuck Machine Safety & Guidelines ..............................................................................36
Service and Maintenance Precautions...........................................................................................36
Hydraulic Function Precautions .....................................................................................................37

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Safety Measures in Case of Injury from Oil ................................................................................... 37
Notes:...............................................................................................................................................38
Section 3 – Specifications .................................................................................................................... 39
Technical Data .................................................................................................................................40
Technical Data .................................................................................................................................41
Technical Data .................................................................................................................................42
Technical Data .................................................................................................................................43
Technical Data .................................................................................................................................44
Technical Data .................................................................................................................................45
Reference Illustration........................................................................................................................46
Design – Overview (Machine)........................................................................................................... 47
Design – Overview (Row Unit)..........................................................................................................48
Tire Information ................................................................................................................................ 49
Notes:...............................................................................................................................................50
Section 4 – Hydraulics ......................................................................................................................... 51
Connecting the Hydraulic System.....................................................................................................52
Hydraulic Connections......................................................................................................................52
Pressure Accumulator ......................................................................................................................53
Service and Maintenance .................................................................................................................53
Notes:...............................................................................................................................................54
Section 5 – Operation ..........................................................................................................................55
In Operation .....................................................................................................................................56
Transport/Installation ........................................................................................................................ 56
Delivery.........................................................................................................................................56
Installation.....................................................................................................................................56
Depending on Scope of the Equipment:........................................................................................ 56
Transport.......................................................................................................................................... 57
Hydraulic Function............................................................................................................................57
Hydraulic Control in E-Manager ....................................................................................................57
Road Lighting Equipment ................................................................................................................. 58
Operation .........................................................................................................................................58
Hitching / Unhitching the Machine ....................................................................................................58

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Hitching-up the machine: ...............................................................................................................58
Connecting the Lighting Equipment ...............................................................................................59
Parking the Machine .........................................................................................................................60
Parking ..........................................................................................................................................60
Cleaning ....................................................................................................................................60
Storage (end of season).............................................................................................................60
Folding/Unfolding ..............................................................................................................................61
Menu “Folding” ..............................................................................................................................62
Folding: .........................................................................................................................................63
Unfolding: ......................................................................................................................................65
Fan – Vacuum...................................................................................................................................66
Maintenance .....................................................................................................................................66
Seed on Demand (SOD) System ......................................................................................................67
Emptying Residues/Cleaning ............................................................................................................68
Checks and Maintenance..................................................................................................................68
Splitter Planter Configuration ............................................................................................................68
Optional Seed Tank ..........................................................................................................................69
Liquid Fertilizer System.....................................................................................................................71
Centrifugal Pump...........................................................................................................................71
Filling/Emptying Tank ....................................................................................................................71
Flow Meter.....................................................................................................................................71
Filter ..............................................................................................................................................71
Section Control..............................................................................................................................72
Entering the Quantity.....................................................................................................................72
Calibration .....................................................................................................................................72
Orifices ..........................................................................................................................................73
Row Unit ...........................................................................................................................................74
Maintenance..................................................................................................................................74
Metering Unit .................................................................................................................................75
Emptying the Metering Unit........................................................................................................75
Maintenance / Inspection ...........................................................................................................75
Opening the Metering Unit .........................................................................................................76
Unscrewing the Housing Half .....................................................................................................76

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Metering Disks...........................................................................................................................76
Maestro Metering Disks & Components ........................................................................................ 77
Maestro Metering Disks & Components (cont’d) ........................................................................... 78
Maestro Disk Kit Contents.............................................................................................................79
Maestro Meter Disc & Initial Settings – 15’’ Row Spacing ............................................................. 80
Maestro Meter Disc & Initial Settings – 20-22’’ Row Spacing ........................................................ 81
Maestro Meter Disc & Initial Settings – 30’’ Row Spacing ............................................................. 82
Wear and Inspection of Metering Disks ..................................................................................... 83
Vacuum Adjustment ..................................................................................................................83
Stabilization Disk .......................................................................................................................83
Split-row Configuration ..............................................................................................................83
Seed Extractor...........................................................................................................................84
Meter Housing ...........................................................................................................................85
Meter Housing for Soybeans .....................................................................................................85
Outside Scraper ........................................................................................................................86
Adjustment Lever for Outside Scraper....................................................................................... 86
Inside Scraper ...........................................................................................................................86
Wear and Inspection of Inside Scraper...................................................................................... 87
Fill Level Plate ...........................................................................................................................87
Adjusting the Metering Unit........................................................................................................88
Selection of Metering Disks ....................................................................................................... 88
Tables....................................................................................................................................88
Checking the Settings................................................................................................................89
Inspection in the field.................................................................................................................90
Changing the Settings ............................................................................................................... 90
Possible Faults – Remedy ..................................................................................................... 91
Seed Tube ....................................................................................................................................92
Every 20 Hours.......................................................................................................................... 93
Parking the Machine..................................................................................................................93
Maintenance..............................................................................................................................93
Firming Wheel............................................................................................................................... 94
Maintenance..............................................................................................................................95

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Keeton Seed Firmer Option ...........................................................................................................95
Seed Boot Option ..........................................................................................................................95
Setting the Planting Depth .............................................................................................................96
Adjusting the Planting Depth .........................................................................................................96
Adjusting the Down Pressure ........................................................................................................96
Hitch Height...................................................................................................................................97
Opening Discs ...............................................................................................................................98
Scraper..........................................................................................................................................99
Gauge Wheels.............................................................................................................................100
Maintenance ............................................................................................................................100
Closing Wheels ...........................................................................................................................100
Adjusting the Consolidation......................................................................................................100
Maintenance ............................................................................................................................100
Retightening the Fan Flange .......................................................................................................101
Notes: .............................................................................................................................................102
Section 6 – Optional Equipment .........................................................................................................103
Trailed Track System ......................................................................................................................104
General Information.....................................................................................................................104
Track System Components .........................................................................................................105
Frame ......................................................................................................................................105
Axles........................................................................................................................................105
Idlers and Mid-rollers ...............................................................................................................105
Tensioning System ..................................................................................................................105
Rubber Track ...........................................................................................................................105
Specifications, Dimensions & Weight Limitation ..........................................................................106
Transport Limitations ...................................................................................................................106
Turning Radius Limitations ..........................................................................................................107
Track Break-in Procedure............................................................................................................107
Track System Installation.............................................................................................................107
Handling the Tracks .................................................................................................................107
Track System Installation .........................................................................................................108
Track Maintenance ......................................................................................................................111
General Information .................................................................................................................111

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Track Lubrication Table............................................................................................................... 111
Track Maintenance Schedule...................................................................................................... 112
Daily Maintenance, or every 10 working hours ........................................................................ 112
Weekly Maintenance, or every 50 working hours..................................................................... 113
Monthly Maintenance, or every 100 working hours.................................................................. 113
Annual Maintenance, or every 500 working hours ................................................................... 114
Every 5 years, or 2000 working hours ..................................................................................... 114
Off Season Storage ................................................................................................................. 114
Track Alignment ...................................................................................................................... 115
Track Alignment Procedure.................................................................................................. 116
Track System Inspection............................................................................................................. 117
Adjusting Track Tension .......................................................................................................... 117
Track Removal............................................................................................................................ 118
Track Installation......................................................................................................................... 118
Troubleshooting Track System.................................................................................................... 119
Notes:.............................................................................................................................................120
Section 7 – Maintenance & Service.................................................................................................... 121
Maintenance and Servicing ............................................................................................................ 122
Cleaning .....................................................................................................................................122
Maintenance Periods .................................................................................................................. 122
Storage .......................................................................................................................................122
Lubricating Machine ....................................................................................................................... 123
Hygiene ...................................................................................................................................... 123
Exposure to Lubricants ............................................................................................................... 123
Service ...........................................................................................................................................123
Maintenance Schedule – Maestro SW............................................................................................ 124
Lubrication Points........................................................................................................................... 126
Troubleshooting Maestro................................................................................................................ 127
Bolt Tightening Torques – Metric Bolts ........................................................................................... 128
Bolt Tightening Torques – Imperial Bolts ........................................................................................ 129
Notes:.............................................................................................................................................130
Index.................................................................................................................................................. 131

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Section 1 – General Information

12 Maestro SW Owner’s Manual – Ver. 2.4 11/2018
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Introduction & Guidelines
Safety is YOUR responsibility! See Section 2 – Safety for further information.
READ AND UNDERSTAND THIS MANUAL BEFORE YOU OPERATE THIS MACHINE
Learn how to operate and service your machine correctly. Failure to do so could result in personal injury
and/or equipment and property damage. HORSCH will not accept any responsibility, or assume liability,
for any damage or malfunctions resulting from failure to comply with the safe operating instructions
outlined in this Owner’s Manual.
If the information found in this manual is not completely understood or if there are any questions, contact
HORSCH Customer Service.
HORSCH cares about your safety! This machine is designed to provide maximum possible safety; but
no machine design can prevent operator error or carelessness.
The Owner’s Manual provides instructions for the safe operation and maintenance of this machine.
Make sure the machine is in good operating condition.
Check service schedule in book.
This manual should be considered a permanent part of your machine and should remain with the machine
if you no longer own it. Right hand and left hand are determined by facing the direction of forward travel
respectively.
HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this
manual at any time without notice.
This data is the property of HORSCH. All use and/or reproduction not specifically authorized by HORSCH
are prohibited.
All information, illustrations and specifications in this manual are based on the latest information available
at the time of publication. The right is reserved to make changes at any time without notice.
Some illustrations may show optional equipment. Illustrations may show shields, guards, etc., opened or
removed. All shields, guards, etc. must be in place during operation.
Machine Registration (Important Notice to Dealer/Owner!)
Please complete the Machine Registration Form on the next few pages and return to HORSCH within 10
(ten) business days, from date of delivery to owner. Accurately record all the numbers to help in tracing
the machine. Your dealer needs these numbers when you order parts. NO WARRANTY CLAIMS WILL
BE ACCEPTED IF THIS MACHINE REGISTRATION IS NOT RETURNED. The warranty period begins
on the date of delivery. See further noted information in the Warranty Guidelines section on the following
pages.

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Warranty Guidelines
1. The period of warranty for material defects relating to HORSCH products will be 12 months. In the
case of written deviations from the statutory provisions, these agreements shall apply.
They shall become effective upon delivery of the machine to the end customer, unless the unit is
stored during seasonal months, whereas the machine is not utilized. The machine will then have a
warranty start date when it is put in to service. During this waiver period the machine is not to be
used or show evidence of usage or the warranty date will be set back to the original sold or delivery
date. Registration must be completed within 10 days of machine usage. Failure to comply may result
in warranty start date reverting back to original purchase or delivery date.
All wear item parts are excluded from the warranty.
2. Warranty claims must be submitted to the HORSCH Customer Service Department in Mapleton, ND
via dealer. It is only possible to process claims which have been completed correctly and submitted
no later than four weeks after the damage occurred. No warranty claims will be accepted to machines
under the warranty waiver start date, except any related Technical Service Bulletins.
3. In the case of deliveries made under the warranty which are subject to the return of the old parts, the
warranty claim, together with the old parts, must be returned to HORSCH within 4 weeks after the
damage occurred.
4. In the case of deliveries made under the warranty, which are not subject to the return of the old parts,
these parts must be kept for the purpose of further decisions for a period of four weeks after receipt
of the warranty claim.
5. Warranty repairs to be carried out by outside companies, or repairs which are expected to take more
than 2 working hours, must be approved in advance with HORSCH Customer Service Department.
HORSCH, LLC
200 Knutson St.
Mapleton, ND 58059 USA
(T) 855-4HORSCH
(F) 701-532-1101
[email protected]
For other related warranty items such as tire warranty issues, contact your nearest distributor.
A complete list of dealers can be found at the following web sites.
Firestone Tires - http://www.firestoneag.com/default-eng.aspx or 1-800-435-4437.
Titan Tires - http://www.titan-intl.com/ or 1-800-USA-BEAR.

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Machine Registration Form: Customer’s Copy
NOTE: No Warranty Claims will be accepted if this Machine Registration Form is not returned!
To:
HORSCH, LLC
200 Knutson St. SE Tel: [phone] Email: [e-mail]
Mapleton, ND 58059 Fax: [phone]
Machine Product & Model: __________________________ New Machine Final Sale – Initial use
Customer’s Machine – Transfer
Serial Number: ___________________________________ Demonstration Machine – Initial use
Sold Date: _______________________________________
In Service Date: Est. Acres: ____________________
Operating Instructions:
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above-mentioned machine.
I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer
representative in the operation and functions of the machine, as well as in the safety requirements.
________________________________________________
Name of the Service Technician / Dealer representative
Dealer Customer
Name: ______________________________ Name: _______________________________________
Address: ____________________________ Address: _____________________________________
City/State/Zip: ________________________ City/State/Zip: _________________________________
County:_____________________________ County: ______________________________________
Tel: ________________________________ Tel: _________________________________________
Fax: ________________________________ Fax: ________________________________________
E-mail: ______________________________ E-mail: ______________________________________
Customer No: _________________________ Customer No: _________________________________
I am aware that a Warranty Claim will only be valid if, after the receipt of the machine, this form has been fully
completed, signed and returned to HORSCH, LLC.
______________________________________ ______________________________________
Place, Date Customer’s Signature
NOTE:After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership.

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Machine Registration Form: Dealer’s Copy
NOTE: No Warranty Claims will be accepted if this Machine Registration Form is not returned!
To:
HORSCH, LLC
200 Knutson St. SE Tel: [phone] Email: [e-mail]
Mapleton, ND 58059 Fax: [phone]
Machine Product & Model: __________________________ New Machine Final Sale – Initial use
Customer’s Machine – Transfer
Serial Number: ___________________________________ Demonstration Machine – Initial use
Sold Date: _______________________________________
In Service Date: Est. Acres: ____________________
Operating Instructions:
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above-mentioned machine.
I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer
representative in the operation and functions of the machine, as well as in the safety requirements.
________________________________________________
Name of the Service Technician / Dealer representative
Dealer Customer
Name: ______________________________ Name: _______________________________________
Address: ____________________________ Address: _____________________________________
City/State/Zip: ________________________ City/State/Zip: _________________________________
County: _____________________________ County: ______________________________________
Tel: ________________________________ Tel: _________________________________________
Fax: ________________________________ Fax: ________________________________________
E-mail: ______________________________ E-mail: ______________________________________
Customer No: _________________________ Customer No: _________________________________
I am aware that a Warranty Claim will only be valid if, after the receipt of the machine, this form has been fully
completed, signed and returned to HORSCH, LLC.
______________________________________ ______________________________________
Place, Date Customer’s Signature
NOTE:After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership.

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Machine Registration Form: HORSCH’s Copy
NOTE: No Warranty Claims will be accepted if this Machine Registration Form is not returned!
To:
HORSCH, LLC
200 Knutson St. SE Tel: [phone] Email: [e-mail]
Mapleton, ND 58059 Fax: [phone]
Machine Product & Model: __________________________ New Machine Final Sale – Initial use
Customer’s Machine – Transfer
Serial Number: ___________________________________ Demonstration Machine – Initial use
Sold Date: _______________________________________
In Service Date: Est. Acres: ____________________
Operating Instructions:
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above-mentioned machine.
I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer
representative in the operation and functions of the machine, as well as in the safety requirements.
________________________________________________
Name of the Service Technician / Dealer representative
Dealer Customer
Name: ______________________________ Name: _______________________________________
Address: ____________________________ Address: _____________________________________
City/State/Zip: ________________________ City/State/Zip: _________________________________
County: _____________________________ County: ______________________________________
Tel: ________________________________ Tel: _________________________________________
Fax: ________________________________ Fax: ________________________________________
E-mail: ______________________________ E-mail: ______________________________________
Customer No: _________________________ Customer No: _________________________________
I am aware that a Warranty Claim will only be valid if, after the receipt of the machine, this form has been fully
completed, signed and returned to HORSCH, LLC.
______________________________________ ______________________________________
Place, Date Customer’s Signature
NOTE:After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership.

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