Case 580t User manual

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Part number 47900121

3rd edition English

October 2015

Replaces part number 47800831

OPERATOR’S MANUAL

580T

580ST

590ST

695ST

Tier 3

Tractor Loader Backhoe

ORIGINAL INSTRUCTIONS

Contents

1GENERALINFORMATION

NotetotheOwner..........................................................................1-1

Intendeduse................................................................................1-2

Electro-MagneticCompatibility(EMC).....................................................1-3

Manualscopeandrequiredtraininglevel..................................................1-4

Productidentication.......................................................................1-6

Operator'smanualstorageonthemachine...............................................1-10

Machineorientation........................................................................1-11

Machinecomponents......................................................................1-13

2SAFETYINFORMATION

Safetyrulesandsignalworddenitions....................................................2-1

Safetyrules.................................................................................2-2

Seatbelt....................................................................................2-9

Fireextinguisher...........................................................................2-10

PersonalProtectiveEquipment(PPE)....................................................2-11

Safetyrules-Fuelhandlingprecautions..................................................2-12

Safetyrules-Specicprecautionstothismachine.......................................2-13

Safetyrules-Ductileiron.................................................................2-14

Loaderattachmentsafetystrut............................................................2-15

Ecologyandtheenvironment.............................................................2-18

Handsignals...............................................................................2-19

Safetysigns...............................................................................2-26

3CONTROLSANDINSTRUMENTS

ACCESSTOOPERATOR'SPLATFORM

Operator'splatform.....................................................................3-1

OPERATOR'SSEAT

Operator'sseat.........................................................................3-4

FORWARDCONTROLS

Steeringcolumn.......................................................................3-10

Frontcontrolpanels(580T-580ST-590ST).........................................3-12

Frontcontrolpanels(695ST)..........................................................3-14

Pedalcontrols.........................................................................3-16

Transmissioncontrols.................................................................3-17

Multi-functioncontrollever............................................................3-24

RIGHT-HANDSIDECONTROLS

Ignitionswitch.........................................................................3-25

Parkingbrakelever...................................................................3-26

Engineacceleratorcontrols...........................................................3-27

Controlpanelandsideinstrument(580ST-590ST-695STelectronicmotor).......3-28

Controlpanelandsideinstrument(580Tmechanicalmotor).........................3-30

EXTERIORCONTROLS

Rotatingbeacon(Optional)...........................................................3-32

Batterymasterswitch..................................................................3-33

INSTRUMENTCLUSTER

Sideinstrument(580T)................................................................3-34

Sideinstrument(580ST-590ST-695ST)............................................3-36

DisplaySwitches......................................................................3-38

Setupmenu............................................................................3-39

Maintenance...........................................................................3-40

CABCONTROLSANDADJUSTMENTS

Cabcontrolsandadjustments.........................................................3-42

LOADERATTACHMENTCONTROLS

Loaderattachmentcontrollever.......................................................3-48

Loaderattachmentcontrols...........................................................3-50

Loaderattachment–Operation.......................................................3-51

Loaderbucketcontrol4x1(Iftted)...................................................3-54

Lockingtheloaderattachmentcontrols(Specictocertaincountries)...............3-55

BACKHOEATTACHMENTCONTROLS

Backhoeattachmentcontrols..........................................................3-56

Backhoeattachmentmechanicalcontrolsversion....................................3-59

Backhoeattachmenthydrauliccontrolsversion......................................3-70

CLIMATECONTROLS

Heatingandairconditioningcontrols..................................................3-76

Cabairlouvers........................................................................3-81

4OPERATINGINSTRUCTIONS

COMMISSIONINGTHEUNIT

Beforeoperatingthemachine..........................................................4-1

Operatingthemachine.................................................................4-2

STARTINGTHEUNIT

Startingtheengine.....................................................................4-4

Assistedstarting(Jump-starting).......................................................4-6

Startingtheengine–Atlowtemperatureswith“gridheater”(Optional)...............4-8

Startingtheengine-Attemperaturesbelow–18°C(–0.4°F)(Optional)...............4-9

Anti-theftprotection....................................................................4-10

STOPPINGTHEUNIT

Stoppingtheengine...................................................................4-11

MOVINGTHEUNIT

Jobsitetravel..........................................................................4-12

2WDor4WD..........................................................................4-14

Steerselection(4WS).................................................................4-15

Differentiallockbutton.................................................................4-18

PARKINGTHEUNIT

Parkingthemachine...................................................................4-19

5TRANSPORTOPERATIONS

ROADTRANSPORT

Requirementsforroadtravel...........................................................5-1

Precautionsforroadtravel.............................................................5-3

PREPARINGFORROADTRANSPORT

Preparingthemachineforroadtravel..................................................5-4

SHIPPINGTRANSPORT

Machinetransport(onatrailer)........................................................5-11

RECOVERYTRANSPORT

Towingthemachine...................................................................5-12

6WORKINGOPERATIONS

GENERALINFORMATION

Operatingthemachineincoldweather................................................6-1

Operatingthemachineinhotweatherandhighaltitudes.............................6-2

Operatingthemachineinwater........................................................6-3

Liftingthemachine.....................................................................6-4

LOADERATTACHMENT

Organizingthejobsite..............................................................6-5

Transmissiondisconnectbutton....................................................6-6

Operatingtheloaderattachment...................................................6-7

Loaderattachmentsafetystrut....................................................6-11

Loaderbucket-Removal.........................................................6-14

Loaderbucket-Installation.......................................................6-15

Loaderbucketwithforks(Optional)...............................................6-16

Liftingloads........................................................................6-18

BACKHOEATTACHMENT

Backhoeattachment...............................................................6-21

Settingthebackhoeattachmentinworkingposition..............................6-22

Backhoeattachment(Sideshiftversion).........................................6-26

Operatingthebackhoeattachment................................................6-28

Backhoebucket-Removal.......................................................6-33

Backhoebucket-Installation.....................................................6-35

Ballasting..........................................................................6-37

Liftingloads........................................................................6-41

7MAINTENANCE

GENERALINFORMATION

Fluidsandlubricants...................................................................7-1

Fueltank................................................................................7-4

Generalspecication-Biodieselfuels.................................................7-5

Hydraulicoil............................................................................7-7

OrganicAcidTechnology(OAT)coolant................................................7-9

Safetyinstructions.....................................................................7-11

Workhoursandintervals..............................................................7-13

MAINTENANCECHART

Maintenancechart.....................................................................7-15

Every10hours

Checksatstart-upandbeforeeachworkshift(10hours).............................7-17

Drivebelts-check.....................................................................7-18

Hydraulichoses,tubes,andttings...................................................7-19

Engineoillevel........................................................................7-20

Hydraulicoillevel......................................................................7-22

Fueltank-level........................................................................7-24

Enginecoolant.........................................................................7-26

Windshieldwasheruidlevel..........................................................7-27

Checkwheelsandtires................................................................7-28

Workingattachments..................................................................7-29

Every50hours

Fuelpre-lter-drainingcondensation(580ST/590ST/695ST).....................7-31

Tirepressureandcondition............................................................7-32

Airconditioningsystem................................................................7-35

Doorhinges............................................................................7-36

Workingattachments..................................................................7-37

Every250hours

Cabprotectionsystem.................................................................7-39

Seatandseatbelt.....................................................................7-42

Seatsuspensionandrails-greasing..................................................7-43

Cabairlter............................................................................7-44

Fueltank-Drainuid..................................................................7-47

Radiatorandcondenser-Cleaning...................................................7-48

Transmissionoillevel..................................................................7-50

Frontandrearaxle....................................................................7-51

Hydraulicoiltankbreather/llercap-Cleaning.......................................7-62

Batteryterminals......................................................................7-63

Heaterandevaporator(Air-conditioningsystem).....................................7-64

Every500hours

Engineoilandlter....................................................................7-65

Fuellter...............................................................................7-68

Fuelprelter...........................................................................7-69

Every1000hours

Machineinspectionandcleaning......................................................7-70

Fireextinguisher.......................................................................7-71

Engine-valveclearancecheck(580T)................................................7-72

Engine-valveclearancecheck(580ST/590ST/695ST)............................7-73

Engine-breatherlterreplacement...................................................7-74

Airlterelements-replacement.......................................................7-75

Powershuttletransmission-Oillterreplacement....................................7-77

Powershuttletransmission-Oilchange..............................................7-78

Powershuttletransmission-Screenltercleaning...................................7-79

Powershifttransmission-Oillterreplacement.......................................7-81

Powershifttransmission-Oilchange..................................................7-82

Frontandrearaxle....................................................................7-83

Brakepedallever-Greasing..........................................................7-89

Hydraulicoillter......................................................................7-90

Hydraulicoil...........................................................................7-92

Hydrauliccylinders....................................................................7-94

Alternator..............................................................................7-95

Every2000hours

Enginecoolant........................................................................7-96

Asrequired

Drivebelt-replacement...............................................................7-99

Turbocharger..........................................................................7-99

Fuelsystembleeding.................................................................7-101

Air-conditioningcompressordrivebelt...............................................7-102

Airprelter-cleaning.................................................................7-103

Airlterelements-check.............................................................7-104

Airlterelements-cleaning..........................................................7-105

Wheelsandtires.....................................................................7-108

Parkingbrake.........................................................................7-112

Hydraulicsystem-Releasepressure................................................7-113

Replacethebulbs....................................................................7-115

Fuses-replacement..................................................................7-118

Telematicssystemfuses(ifequipped)...............................................7-129

Battery-replacement.................................................................7-130

Stabilizers(sideshift)-Clearancecheckandadjustment............................7-132

Telescopicdipper(ifequipped)-draining............................................7-133

Bucketteeth-replacement...........................................................7-134

Loaderbucket-self-levellingadjustment.............................................7-135

Loaderbucket-self-levelingadjustment(Bentarm).................................7-138

STORAGE

Machinestorage..................................................................7-139

8TROUBLESHOOTING

FAULTCODERESOLUTION

Troubleshooting....................................................................8-1

Engine..............................................................................8-2

Startermotor.......................................................................8-6

Alternator...........................................................................8-7

Transmission.......................................................................8-8

Axles...............................................................................8-13

Steeringsystem...................................................................8-19

HydraulicSystem..................................................................8-20

Loaderattachment................................................................8-21

Backhoeattachment...............................................................8-22

Swing..............................................................................8-23

Hydraulicpump....................................................................8-24

ElectricalSystem..................................................................8-25

Cab................................................................................8-26

Airconditioning....................................................................8-27

9SPECIFICATIONS

Fluidsandlubricants.......................................................................9-1

Specications...............................................................................9-4

Noiseandvibrationlevels.................................................................9-11

Buckets....................................................................................9-12

Tiresandwheels..........................................................................9-13

Dimensionsandperformance.............................................................9-14

Maximumliftingloads.....................................................................9-27

10ACCESSORIES

Mechanicalbackhoebucketquickcoupler................................................10-1

Hydraulicbackhoebucketquickcoupler..................................................10-3

Backhoeattachmentauxiliaryhydraulictools.............................................10-4

Manualauxiliaryhydraulictools...........................................................10-5

Backhoeattachmentsafetyvalves........................................................10-6

Reversiblestabilizerpads(centerpivot)..................................................10-7

Telematics-OverviewwithCaseSiteWatch™...........................................10-8

1-GENERALINFORMATION

1-GENERALINFORMATION###_1_###

NotetotheOwner

Readthismanualbeforeyoustarttheengineoroperatethemachine.Ifyouneedmoreinformation,seeyourCASE

CONSTRUCTIONdealer.

Thismanualcontainsimportantinformationaboutthesafeoperation,adjustment,andmaintenanceofyourloader

backhoe.Thismanualisdividedintochaptersasoutlinedinthetableofcontents.Refertotheindexattheendofthis

manualforlocatingspecicitemsaboutyourmachine.Theloaderbackhoeconformstocurrentsafetyregulations.

Readthismanualcarefully,payingparticularattentiontotheinstructionsconcerningsafety,operationandmainte-

nancesoastoavoidtheriskofinjurywhileoperatingorservicingthemachine.Themachinehasbeendesignedand

manufacturedaccordingtothestrictestqualitystandards.However,theriskofaccidentscanneverbecompletely

excluded.Thatiswhyitisessentialtoobserveelementarysafetyrulesandprecautions.

DONOToperateorpermitanyonetooperateorservicethismachineuntilyouortheotherpersonshavereadand

understandthesafety,operation,andmaintenanceinstructionsinthismanual.Useonlytrainedoperatorswhohave

demonstratedtheabilitytooperateandservicethismachinecorrectlyandsafely.

Theinformationinthismanualisprovidedonthebasisofinformationthatwasavailableatthetimethatthemanual

waswritten.Settings,procedures,partnumbers,software,andotheritemscanchange.Thesechangescanaffect

theservicethatisgiventothemachine.Ensurethatyouhavethecompleteandmostcurrentinformationfromyour

dealerbeforeyoustartanymachineoperation.

TheOperator'sManualistobestoredinthemanualcompartmentequippedonthismachine.Makesurethismanual

iscompleteandingoodcondition.Consultyourdealertoobtainadditionalmanualsormanualsinotherlanguages.

Contactyourdealerforanyfurtherinformationorassistanceaboutyourmachine.YourdealerhasCASECON-

STRUCTIONapprovedserviceparts.Yourdealerhastechnicianswithspecialtrainingthatknowthebestmethods

ofrepairandmaintenanceforyourmachine.

1-1

1-GENERALINFORMATION

Intendeduse

Thisloaderbackhoe,withstandardequipmentandauthorizedattachments,isintendedforgeneralearthmovingpur-

poses,handling,ditchdigging,etc.Useonlyapprovedaccessoriesandattachmentsdesignedforyourmachine.This

Operator'sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwiththeauthorized

attachmenttolearnsafemaintenanceandoperationofthemachine.Makesurethemachineissuitablyequippedfor

thetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseofattachments

forthesemachines.

Allpersonswhowillbeoperatingthismachineshallpossesavalidlocalvehicleoperatingpermitand/orotherappli-

cablelocalageworkpermits.

Donotusethismachineforanypurposeorinanymannerotherthanasdescribedinthemanual,signs,orother

productsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintendeduse.

ConsultanauthorizeddealerorCASECONSTRUCTIONonchanges,additions,ormodicationsthatcanberequired

forthismachinetocomplywithvariouscountryregulationsandsafetyrequirements.Unauthorizedmodicationswill

causeseriousinjuryordeath.Anyonemakingsuchunauthorizedmodicationsisresponsiblefortheconsequences.

ATTENTION:Thefuelsystemandengineonyourmachinearedesignedandbuilttogovernmentemissionsstan-

dards.Tamperingbydealers,customers,operators,andusersisstrictlyprohibitedbylaw.Failuretocomplycould

resultingovernmentnes,reworkcharges,invalidwarranty,legalaction,andpossibleconscationofthemachine

untilreworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnician

only!

1-2

Case 580T User manual

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