Case 580T User manual

Part number 47900121
3rd edition English
October 2015
Replaces part number 47800831
OPERATOR’S MANUAL
580T
580ST
590ST
695ST
Tier 3
Tractor Loader Backhoe
ORIGINAL INSTRUCTIONS

Contents
1GENERALINFORMATION
NotetotheOwner..........................................................................1-1
Intendeduse................................................................................1-2
Electro-MagneticCompatibility(EMC).....................................................1-3
Manualscopeandrequiredtraininglevel..................................................1-4
Productidentication.......................................................................1-6
Operator'smanualstorageonthemachine...............................................1-10
Machineorientation........................................................................1-11
Machinecomponents......................................................................1-13
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules.................................................................................2-2
Seatbelt....................................................................................2-9
Fireextinguisher...........................................................................2-10
PersonalProtectiveEquipment(PPE)....................................................2-11
Safetyrules-Fuelhandlingprecautions..................................................2-12
Safetyrules-Specicprecautionstothismachine.......................................2-13
Safetyrules-Ductileiron.................................................................2-14
Loaderattachmentsafetystrut............................................................2-15
Ecologyandtheenvironment.............................................................2-18
Handsignals...............................................................................2-19
Safetysigns...............................................................................2-26
3CONTROLSANDINSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Operator'splatform.....................................................................3-1
OPERATOR'SSEAT
Operator'sseat.........................................................................3-4
FORWARDCONTROLS
Steeringcolumn.......................................................................3-10
Frontcontrolpanels(580T-580ST-590ST).........................................3-12
Frontcontrolpanels(695ST)..........................................................3-14
Pedalcontrols.........................................................................3-16
Transmissioncontrols.................................................................3-17
Multi-functioncontrollever............................................................3-24
RIGHT-HANDSIDECONTROLS
Ignitionswitch.........................................................................3-25
Parkingbrakelever...................................................................3-26
Engineacceleratorcontrols...........................................................3-27
Controlpanelandsideinstrument(580ST-590ST-695STelectronicmotor).......3-28

Controlpanelandsideinstrument(580Tmechanicalmotor).........................3-30
EXTERIORCONTROLS
Rotatingbeacon(Optional)...........................................................3-32
Batterymasterswitch..................................................................3-33
INSTRUMENTCLUSTER
Sideinstrument(580T)................................................................3-34
Sideinstrument(580ST-590ST-695ST)............................................3-36
DisplaySwitches......................................................................3-38
Setupmenu............................................................................3-39
Maintenance...........................................................................3-40
CABCONTROLSANDADJUSTMENTS
Cabcontrolsandadjustments.........................................................3-42
LOADERATTACHMENTCONTROLS
Loaderattachmentcontrollever.......................................................3-48
Loaderattachmentcontrols...........................................................3-50
Loaderattachment–Operation.......................................................3-51
Loaderbucketcontrol4x1(Iftted)...................................................3-54
Lockingtheloaderattachmentcontrols(Specictocertaincountries)...............3-55
BACKHOEATTACHMENTCONTROLS
Backhoeattachmentcontrols..........................................................3-56
Backhoeattachmentmechanicalcontrolsversion....................................3-59
Backhoeattachmenthydrauliccontrolsversion......................................3-70
CLIMATECONTROLS
Heatingandairconditioningcontrols..................................................3-76
Cabairlouvers........................................................................3-81
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Beforeoperatingthemachine..........................................................4-1
Operatingthemachine.................................................................4-2
STARTINGTHEUNIT
Startingtheengine.....................................................................4-4
Assistedstarting(Jump-starting).......................................................4-6
Startingtheengine–Atlowtemperatureswith“gridheater”(Optional)...............4-8
Startingtheengine-Attemperaturesbelow–18°C(–0.4°F)(Optional)...............4-9
Anti-theftprotection....................................................................4-10
STOPPINGTHEUNIT
Stoppingtheengine...................................................................4-11

MOVINGTHEUNIT
Jobsitetravel..........................................................................4-12
2WDor4WD..........................................................................4-14
Steerselection(4WS).................................................................4-15
Differentiallockbutton.................................................................4-18
PARKINGTHEUNIT
Parkingthemachine...................................................................4-19
5TRANSPORTOPERATIONS
ROADTRANSPORT
Requirementsforroadtravel...........................................................5-1
Precautionsforroadtravel.............................................................5-3
PREPARINGFORROADTRANSPORT
Preparingthemachineforroadtravel..................................................5-4
SHIPPINGTRANSPORT
Machinetransport(onatrailer)........................................................5-11
RECOVERYTRANSPORT
Towingthemachine...................................................................5-12
6WORKINGOPERATIONS
GENERALINFORMATION
Operatingthemachineincoldweather................................................6-1
Operatingthemachineinhotweatherandhighaltitudes.............................6-2
Operatingthemachineinwater........................................................6-3
Liftingthemachine.....................................................................6-4
LOADERATTACHMENT
Organizingthejobsite..............................................................6-5
Transmissiondisconnectbutton....................................................6-6
Operatingtheloaderattachment...................................................6-7
Loaderattachmentsafetystrut....................................................6-11
Loaderbucket-Removal.........................................................6-14
Loaderbucket-Installation.......................................................6-15
Loaderbucketwithforks(Optional)...............................................6-16
Liftingloads........................................................................6-18
BACKHOEATTACHMENT
Backhoeattachment...............................................................6-21
Settingthebackhoeattachmentinworkingposition..............................6-22
Backhoeattachment(Sideshiftversion).........................................6-26
Operatingthebackhoeattachment................................................6-28

Backhoebucket-Removal.......................................................6-33
Backhoebucket-Installation.....................................................6-35
Ballasting..........................................................................6-37
Liftingloads........................................................................6-41
7MAINTENANCE
GENERALINFORMATION
Fluidsandlubricants...................................................................7-1
Fueltank................................................................................7-4
Generalspecication-Biodieselfuels.................................................7-5
Hydraulicoil............................................................................7-7
OrganicAcidTechnology(OAT)coolant................................................7-9
Safetyinstructions.....................................................................7-11
Workhoursandintervals..............................................................7-13
MAINTENANCECHART
Maintenancechart.....................................................................7-15
Every10hours
Checksatstart-upandbeforeeachworkshift(10hours).............................7-17
Drivebelts-check.....................................................................7-18
Hydraulichoses,tubes,andttings...................................................7-19
Engineoillevel........................................................................7-20
Hydraulicoillevel......................................................................7-22
Fueltank-level........................................................................7-24
Enginecoolant.........................................................................7-26
Windshieldwasheruidlevel..........................................................7-27
Checkwheelsandtires................................................................7-28
Workingattachments..................................................................7-29
Every50hours
Fuelpre-lter-drainingcondensation(580ST/590ST/695ST).....................7-31
Tirepressureandcondition............................................................7-32
Airconditioningsystem................................................................7-35
Doorhinges............................................................................7-36
Workingattachments..................................................................7-37
Every250hours
Cabprotectionsystem.................................................................7-39
Seatandseatbelt.....................................................................7-42
Seatsuspensionandrails-greasing..................................................7-43
Cabairlter............................................................................7-44
Fueltank-Drainuid..................................................................7-47
Radiatorandcondenser-Cleaning...................................................7-48
Transmissionoillevel..................................................................7-50
Frontandrearaxle....................................................................7-51
Hydraulicoiltankbreather/llercap-Cleaning.......................................7-62
Batteryterminals......................................................................7-63
Heaterandevaporator(Air-conditioningsystem).....................................7-64