Case 580T User manual

Part number 47900121
3rd edition English
October 2015
Replaces part number 47800831
OPERATOR’S MANUAL
580T
580ST
590ST
695ST
Tier 3
Tractor Loader Backhoe
ORIGINAL INSTRUCTIONS

Contents
1GENERALINFORMATION
NotetotheOwner..........................................................................1-1
Intendeduse................................................................................1-2
Electro-MagneticCompatibility(EMC).....................................................1-3
Manualscopeandrequiredtraininglevel..................................................1-4
Productidentication.......................................................................1-6
Operator'smanualstorageonthemachine...............................................1-10
Machineorientation........................................................................1-11
Machinecomponents......................................................................1-13
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules.................................................................................2-2
Seatbelt....................................................................................2-9
Fireextinguisher...........................................................................2-10
PersonalProtectiveEquipment(PPE)....................................................2-11
Safetyrules-Fuelhandlingprecautions..................................................2-12
Safetyrules-Specicprecautionstothismachine.......................................2-13
Safetyrules-Ductileiron.................................................................2-14
Loaderattachmentsafetystrut............................................................2-15
Ecologyandtheenvironment.............................................................2-18
Handsignals...............................................................................2-19
Safetysigns...............................................................................2-26
3CONTROLSANDINSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Operator'splatform.....................................................................3-1
OPERATOR'SSEAT
Operator'sseat.........................................................................3-4
FORWARDCONTROLS
Steeringcolumn.......................................................................3-10
Frontcontrolpanels(580T-580ST-590ST).........................................3-12
Frontcontrolpanels(695ST)..........................................................3-14
Pedalcontrols.........................................................................3-16
Transmissioncontrols.................................................................3-17
Multi-functioncontrollever............................................................3-24
RIGHT-HANDSIDECONTROLS
Ignitionswitch.........................................................................3-25
Parkingbrakelever...................................................................3-26
Engineacceleratorcontrols...........................................................3-27
Controlpanelandsideinstrument(580ST-590ST-695STelectronicmotor).......3-28

Controlpanelandsideinstrument(580Tmechanicalmotor).........................3-30
EXTERIORCONTROLS
Rotatingbeacon(Optional)...........................................................3-32
Batterymasterswitch..................................................................3-33
INSTRUMENTCLUSTER
Sideinstrument(580T)................................................................3-34
Sideinstrument(580ST-590ST-695ST)............................................3-36
DisplaySwitches......................................................................3-38
Setupmenu............................................................................3-39
Maintenance...........................................................................3-40
CABCONTROLSANDADJUSTMENTS
Cabcontrolsandadjustments.........................................................3-42
LOADERATTACHMENTCONTROLS
Loaderattachmentcontrollever.......................................................3-48
Loaderattachmentcontrols...........................................................3-50
Loaderattachment–Operation.......................................................3-51
Loaderbucketcontrol4x1(Iftted)...................................................3-54
Lockingtheloaderattachmentcontrols(Specictocertaincountries)...............3-55
BACKHOEATTACHMENTCONTROLS
Backhoeattachmentcontrols..........................................................3-56
Backhoeattachmentmechanicalcontrolsversion....................................3-59
Backhoeattachmenthydrauliccontrolsversion......................................3-70
CLIMATECONTROLS
Heatingandairconditioningcontrols..................................................3-76
Cabairlouvers........................................................................3-81
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Beforeoperatingthemachine..........................................................4-1
Operatingthemachine.................................................................4-2
STARTINGTHEUNIT
Startingtheengine.....................................................................4-4
Assistedstarting(Jump-starting).......................................................4-6
Startingtheengine–Atlowtemperatureswith“gridheater”(Optional)...............4-8
Startingtheengine-Attemperaturesbelow–18°C(–0.4°F)(Optional)...............4-9
Anti-theftprotection....................................................................4-10
STOPPINGTHEUNIT
Stoppingtheengine...................................................................4-11

MOVINGTHEUNIT
Jobsitetravel..........................................................................4-12
2WDor4WD..........................................................................4-14
Steerselection(4WS).................................................................4-15
Differentiallockbutton.................................................................4-18
PARKINGTHEUNIT
Parkingthemachine...................................................................4-19
5TRANSPORTOPERATIONS
ROADTRANSPORT
Requirementsforroadtravel...........................................................5-1
Precautionsforroadtravel.............................................................5-3
PREPARINGFORROADTRANSPORT
Preparingthemachineforroadtravel..................................................5-4
SHIPPINGTRANSPORT
Machinetransport(onatrailer)........................................................5-11
RECOVERYTRANSPORT
Towingthemachine...................................................................5-12
6WORKINGOPERATIONS
GENERALINFORMATION
Operatingthemachineincoldweather................................................6-1
Operatingthemachineinhotweatherandhighaltitudes.............................6-2
Operatingthemachineinwater........................................................6-3
Liftingthemachine.....................................................................6-4
LOADERATTACHMENT
Organizingthejobsite..............................................................6-5
Transmissiondisconnectbutton....................................................6-6
Operatingtheloaderattachment...................................................6-7
Loaderattachmentsafetystrut....................................................6-11
Loaderbucket-Removal.........................................................6-14
Loaderbucket-Installation.......................................................6-15
Loaderbucketwithforks(Optional)...............................................6-16
Liftingloads........................................................................6-18
BACKHOEATTACHMENT
Backhoeattachment...............................................................6-21
Settingthebackhoeattachmentinworkingposition..............................6-22
Backhoeattachment(Sideshiftversion).........................................6-26
Operatingthebackhoeattachment................................................6-28

Backhoebucket-Removal.......................................................6-33
Backhoebucket-Installation.....................................................6-35
Ballasting..........................................................................6-37
Liftingloads........................................................................6-41
7MAINTENANCE
GENERALINFORMATION
Fluidsandlubricants...................................................................7-1
Fueltank................................................................................7-4
Generalspecication-Biodieselfuels.................................................7-5
Hydraulicoil............................................................................7-7
OrganicAcidTechnology(OAT)coolant................................................7-9
Safetyinstructions.....................................................................7-11
Workhoursandintervals..............................................................7-13
MAINTENANCECHART
Maintenancechart.....................................................................7-15
Every10hours
Checksatstart-upandbeforeeachworkshift(10hours).............................7-17
Drivebelts-check.....................................................................7-18
Hydraulichoses,tubes,andttings...................................................7-19
Engineoillevel........................................................................7-20
Hydraulicoillevel......................................................................7-22
Fueltank-level........................................................................7-24
Enginecoolant.........................................................................7-26
Windshieldwasheruidlevel..........................................................7-27
Checkwheelsandtires................................................................7-28
Workingattachments..................................................................7-29
Every50hours
Fuelpre-lter-drainingcondensation(580ST/590ST/695ST).....................7-31
Tirepressureandcondition............................................................7-32
Airconditioningsystem................................................................7-35
Doorhinges............................................................................7-36
Workingattachments..................................................................7-37
Every250hours
Cabprotectionsystem.................................................................7-39
Seatandseatbelt.....................................................................7-42
Seatsuspensionandrails-greasing..................................................7-43
Cabairlter............................................................................7-44
Fueltank-Drainuid..................................................................7-47
Radiatorandcondenser-Cleaning...................................................7-48
Transmissionoillevel..................................................................7-50
Frontandrearaxle....................................................................7-51
Hydraulicoiltankbreather/llercap-Cleaning.......................................7-62
Batteryterminals......................................................................7-63
Heaterandevaporator(Air-conditioningsystem).....................................7-64

Every500hours
Engineoilandlter....................................................................7-65
Fuellter...............................................................................7-68
Fuelprelter...........................................................................7-69
Every1000hours
Machineinspectionandcleaning......................................................7-70
Fireextinguisher.......................................................................7-71
Engine-valveclearancecheck(580T)................................................7-72
Engine-valveclearancecheck(580ST/590ST/695ST)............................7-73
Engine-breatherlterreplacement...................................................7-74
Airlterelements-replacement.......................................................7-75
Powershuttletransmission-Oillterreplacement....................................7-77
Powershuttletransmission-Oilchange..............................................7-78
Powershuttletransmission-Screenltercleaning...................................7-79
Powershifttransmission-Oillterreplacement.......................................7-81
Powershifttransmission-Oilchange..................................................7-82
Frontandrearaxle....................................................................7-83
Brakepedallever-Greasing..........................................................7-89
Hydraulicoillter......................................................................7-90
Hydraulicoil...........................................................................7-92
Hydrauliccylinders....................................................................7-94
Alternator..............................................................................7-95
Every2000hours
Enginecoolant........................................................................7-96
Asrequired
Drivebelt-replacement...............................................................7-99
Turbocharger..........................................................................7-99
Fuelsystembleeding.................................................................7-101
Air-conditioningcompressordrivebelt...............................................7-102
Airprelter-cleaning.................................................................7-103
Airlterelements-check.............................................................7-104
Airlterelements-cleaning..........................................................7-105
Wheelsandtires.....................................................................7-108
Parkingbrake.........................................................................7-112
Hydraulicsystem-Releasepressure................................................7-113
Replacethebulbs....................................................................7-115
Fuses-replacement..................................................................7-118
Telematicssystemfuses(ifequipped)...............................................7-129
Battery-replacement.................................................................7-130
Stabilizers(sideshift)-Clearancecheckandadjustment............................7-132
Telescopicdipper(ifequipped)-draining............................................7-133
Bucketteeth-replacement...........................................................7-134
Loaderbucket-self-levellingadjustment.............................................7-135

Loaderbucket-self-levelingadjustment(Bentarm).................................7-138
STORAGE
Machinestorage..................................................................7-139
8TROUBLESHOOTING
FAULTCODERESOLUTION
Troubleshooting....................................................................8-1
Engine..............................................................................8-2
Startermotor.......................................................................8-6
Alternator...........................................................................8-7
Transmission.......................................................................8-8
Axles...............................................................................8-13
Steeringsystem...................................................................8-19
HydraulicSystem..................................................................8-20
Loaderattachment................................................................8-21
Backhoeattachment...............................................................8-22
Swing..............................................................................8-23
Hydraulicpump....................................................................8-24
ElectricalSystem..................................................................8-25
Cab................................................................................8-26
Airconditioning....................................................................8-27
9SPECIFICATIONS
Fluidsandlubricants.......................................................................9-1
Specications...............................................................................9-4
Noiseandvibrationlevels.................................................................9-11
Buckets....................................................................................9-12
Tiresandwheels..........................................................................9-13
Dimensionsandperformance.............................................................9-14
Maximumliftingloads.....................................................................9-27
10ACCESSORIES
Mechanicalbackhoebucketquickcoupler................................................10-1
Hydraulicbackhoebucketquickcoupler..................................................10-3
Backhoeattachmentauxiliaryhydraulictools.............................................10-4
Manualauxiliaryhydraulictools...........................................................10-5
Backhoeattachmentsafetyvalves........................................................10-6
Reversiblestabilizerpads(centerpivot)..................................................10-7
Telematics-OverviewwithCaseSiteWatch™...........................................10-8

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
NotetotheOwner
Readthismanualbeforeyoustarttheengineoroperatethemachine.Ifyouneedmoreinformation,seeyourCASE
CONSTRUCTIONdealer.
Thismanualcontainsimportantinformationaboutthesafeoperation,adjustment,andmaintenanceofyourloader
backhoe.Thismanualisdividedintochaptersasoutlinedinthetableofcontents.Refertotheindexattheendofthis
manualforlocatingspecicitemsaboutyourmachine.Theloaderbackhoeconformstocurrentsafetyregulations.
Readthismanualcarefully,payingparticularattentiontotheinstructionsconcerningsafety,operationandmainte-
nancesoastoavoidtheriskofinjurywhileoperatingorservicingthemachine.Themachinehasbeendesignedand
manufacturedaccordingtothestrictestqualitystandards.However,theriskofaccidentscanneverbecompletely
excluded.Thatiswhyitisessentialtoobserveelementarysafetyrulesandprecautions.
DONOToperateorpermitanyonetooperateorservicethismachineuntilyouortheotherpersonshavereadand
understandthesafety,operation,andmaintenanceinstructionsinthismanual.Useonlytrainedoperatorswhohave
demonstratedtheabilitytooperateandservicethismachinecorrectlyandsafely.
Theinformationinthismanualisprovidedonthebasisofinformationthatwasavailableatthetimethatthemanual
waswritten.Settings,procedures,partnumbers,software,andotheritemscanchange.Thesechangescanaffect
theservicethatisgiventothemachine.Ensurethatyouhavethecompleteandmostcurrentinformationfromyour
dealerbeforeyoustartanymachineoperation.
TheOperator'sManualistobestoredinthemanualcompartmentequippedonthismachine.Makesurethismanual
iscompleteandingoodcondition.Consultyourdealertoobtainadditionalmanualsormanualsinotherlanguages.
Contactyourdealerforanyfurtherinformationorassistanceaboutyourmachine.YourdealerhasCASECON-
STRUCTIONapprovedserviceparts.Yourdealerhastechnicianswithspecialtrainingthatknowthebestmethods
ofrepairandmaintenanceforyourmachine.
1-1

1-GENERALINFORMATION
Intendeduse
Thisloaderbackhoe,withstandardequipmentandauthorizedattachments,isintendedforgeneralearthmovingpur-
poses,handling,ditchdigging,etc.Useonlyapprovedaccessoriesandattachmentsdesignedforyourmachine.This
Operator'sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwiththeauthorized
attachmenttolearnsafemaintenanceandoperationofthemachine.Makesurethemachineissuitablyequippedfor
thetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseofattachments
forthesemachines.
Allpersonswhowillbeoperatingthismachineshallpossesavalidlocalvehicleoperatingpermitand/orotherappli-
cablelocalageworkpermits.
Donotusethismachineforanypurposeorinanymannerotherthanasdescribedinthemanual,signs,orother
productsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintendeduse.
ConsultanauthorizeddealerorCASECONSTRUCTIONonchanges,additions,ormodicationsthatcanberequired
forthismachinetocomplywithvariouscountryregulationsandsafetyrequirements.Unauthorizedmodicationswill
causeseriousinjuryordeath.Anyonemakingsuchunauthorizedmodicationsisresponsiblefortheconsequences.
ATTENTION:Thefuelsystemandengineonyourmachinearedesignedandbuilttogovernmentemissionsstan-
dards.Tamperingbydealers,customers,operators,andusersisstrictlyprohibitedbylaw.Failuretocomplycould
resultingovernmentnes,reworkcharges,invalidwarranty,legalaction,andpossibleconscationofthemachine
untilreworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnician
only!
1-2

1-GENERALINFORMATION
Electro-MagneticCompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents
•Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics
FailuretocomplywiththeseruleswillrendertheCASECONSTRUCTIONwarrantynullandvoid.
1-3

1-GENERALINFORMATION
Manualscopeandrequiredtraininglevel
IntroductiontothisManual
ThismanualgivesinformationforuseofyourCASECON-
STRUCTIONmachine,asintendedandunderthecondi-
tionsforeseenbythemanufacturerduringnormalopera-
tionandroutineserviceandmaintenance.Thismanual
doesnotcontainalltheinformationrelatedtoperiodical
service,convertingandrepairstobecarriedoutbypro-
fessionalservicepersonnel.Forsomeofthelatteractiv-
ities,theremaybeaneedforappropriatefacilities,tech-
nicalskills,and/ortoolswhicharenotsuppliedwiththe
machine.
ThemanualisdividedintosectionsasoutlinedintheGen-
eralT ableofContentsPage(s).RefertotheDetailIndex
attheendofthismanualforlocatingspecicitemsabout
yourCASECONSTRUCTIONmachine.
ScopeandRequiredTrainingLevel
ThismanualgivesinformationforuseofyourCASECON-
STRUCTIONmachine,asintendedandunderthecondi-
tionsforeseenbythemanufacturerduringnormalopera-
tionandroutineserviceandmaintenance.
NormaloperationconsistsofuseoftheCASE
CONSTRUCTIONmachineforthepurposeintendedby
themanufacturerbyanoperatorthatis:
•FamiliarwiththeCASECONSTRUCTIONmachine
andthemountedortowedequipment.
•Complyingwiththeinformationforoperationandsafe
practices,asspeciedbythemanufacturerinthisman-
ualandbythesignsonthemachine.
Normaloperationincludes:
•ThepreparationandstorageoftheCASECON-
STRUCTIONmachine
•Swingingcomponentsintoworkpositionandviceversa
•Addingorremovingballast
•Pickingupandsettingoffmountedortowedequipment
•TheadjustmentandsettingoftheCASECONSTRUC-
TIONmachineandequipmentforthespeciccondition
oftheeldand/orthecrop.
Routineserviceandmaintenanceconsistsofactivities
thatmustbedonedailyinordertomaintainitsproper
functionbyanoperatorthatis
•FamiliarwithCASECONSTRUCTIONmachinechar-
acteristics
•Complyingwiththeinformationforroutineserviceand
safepractices,asspeciedbythemanufacturerinthis
manualandbythesignsontheCASECONSTRUC-
TIONmachine.Routineserviceincludesactivitiessuch
asfueling,cleaning,washing,toppingupuidlevels,
greasing,andreplacingconsumablearticlessuchas
lampbulbs.
Thismanualdoesnotcontainalltheinformationrelated
toperiodicalservice,convertingandrepairstobecarried
outbyCASECONSTRUCTIONprofessionalserviceper-
sonnel.Forsomeofthelatteractivities,theremaybea
needforappropriatefacilities,technicalskills,and/ortools
whicharenotsuppliedwiththeCASECONSTRUCTION
machine.
Periodicalserviceconsistsofactivitiesthatmustbe
doneatdenedintervals:
•BytrainedpersonnelfamiliarwiththeCASECON-
STRUCTIONmachinecharacteristics.
•Bytrainedpersonnelcomplyingwiththeinformationfor
periodicalserviceandsafepractices,aspartlyspec-
iedbythemanufacturerinthismanualandinother
companyliterature.
•InordertomaintaintheexpectedlifetimeoftheCASE
CONSTRUCTIONmachine.Periodicalservicein-
cludesactivitiessuchaschangingoilfromtheengine,
hydrauliccircuitsortransmission,orothersubstances
orcomponentsthatneedperiodicalexchange.
Convertingconsistsofactivitiesthatmustbedone:
•Byprofessionalservicepersonnelfamiliarwiththe
CASECONSTRUCTIONmachinecharacteristics
•Complyingwiththeinformationforconverting,aspartly
speciedbythemanufacturerinthismanual,inassem-
blyinstructions,orinothercompanyliterature
•InordertorebuildtheCASECONSTRUCTIONma-
chineinacongurationwhichisappropriatefora
speciccroporsoilcondition(e.g.,installationofdual
wheelsetc.)
Repair(anddismantling)consistsofactivitiesthatmust
bedone:
•Byprofessionalservicepersonnelfamiliarwiththe
CASECONSTRUCTIONmachinecharacteristics
•Complyingwiththeinformationforrepair,asspecied
bythemanufacturerintheCASECONSTRUCTION
dealer’sservicemanual.
•InordertorestoretheproperfunctionoftheCASE
CONSTRUCTIONmachineafterafailureordegrada-
tionofperformancewhenscrappingordismantlingthe
CASECONSTRUCTIONmachine.
Readthismanualbeforeyoustarttheengineoroperate
thisCASECONSTRUCTIONmachine.Ifanyinformation
inthismanualisnotunderstood,orifyouneedmoreinfor-
mationorassistance,contactyourCASECONSTRUC-
TIONdealer.
Allpersonstrainingtooperate,orwhowillbeoperat-
ingthisCASECONSTRUCTIONmachine,shouldbeold
enoughtopossessavalidlocalvehicleoperatingpermit
(orotherapplicablelocalagerequirement)andmusthave
1-4

1-GENERALINFORMATION
demonstratedtheabilitytooperateandservicetheCASE
CONSTRUCTIONmachinecorrectlyandsafely.
1-5

1-GENERALINFORMATION
Productidentication
Whenorderingparts,requestinginformationorassistance,alwaysgiveyourDealerthemodelandProductIdenti-
cationNumber(PIN)ofyourmachineandcomponentconcerned.
Machine
Model:
PIN:
RAIL15TLB0177BA1
580Tand580STengine
FiatPowertrainTechnologies(FPT)72kW(98Hp)
F4GE9484C(580T)orF4HE0484G(580ST).
PIN:
LEEN11T0339AA2
1-6

1-GENERALINFORMATION
590STand695STengine
FiatPowertrainTechnologies(FPT)82kW(111Hp)
F4HE9484C(590ST)orF4HE9484C(695ST).
PIN:
LEEN11T0339AA3
Powershuttletransmission
Model:
PIN:
LEEN11T0340AA4
Powershifttransmission
Model:
PIN:
LEEN11T0341AA5
1-7

1-GENERALINFORMATION
Frontaxle(580T ,580ST,and590ST)
ThesamefrontaxlehousingisusedforTwo-WheelDrive
(2WD)andFour-Wheeldrive(4WD)models.Additional
componentsarerequiredonthe4WDversion.
Model:
PIN:
Ratio:
LEEN11T0342AA6
Frontaxle–Four-WheelSteer(4WS)(695ST)
Model:
PIN:
Ratio:
LEEN11T0343AA7
Rearaxle–Two-WheelSteer(2WS)
Model:
PIN:
Ratio:
LEEN11T0344AA8
Rearaxle–Four-WheelSteer(4WS)
Model:
PIN:
Ratio:
LEEN11T0345AA9
1-8

1-GENERALINFORMATION
Cab
CabwithacertiedRollOverProtectiveStructure(ROPS)
andFallingObjectProtectiveStructure(FOPS).
Model:
PIN:
LEEN11T0346AA10
Canopy
CanopywithacertiedRollOverProtectiveStructure
(ROPS)andFallingObjectProtectiveStructure(FOPS).
Model:
PIN:
LEEN11T0347AA11
1-9

1-GENERALINFORMATION
Operator'smanualstorageonthemachine
KeeptheOperator'sManualinthestoragecompartment
providedontherearoftheoperator’sseat.TheOpera-
tor'sManualmustbeavailableforusebyalloperators.
LEEN11T0064AA1
1-10

1-GENERALINFORMATION
Machineorientation
Thetermsright-hand,left-hand,front,andrearareusedinthismanualtoindicatethesidesofthemachineasthey
seenfromtheoperator'sseat.
LEEN11T0030AA_21
1.Frontside3.Right-handside
2.Rearside4.Left-handside
1-11

1-GENERALINFORMATION
LEEN11T0031AA_22
1.Frontside3.Right-handside
2.Rearside4.Left-handside
1-12