matev FPS-FKH-Kioti CX 2510 User manual

Modifications and errors excepted!
Version: 5/25/2021
Reference number: BA-FPS-FKH -32735
matev GmbH
Nürnberger Str. 50
D-90579 Langenzenn
Phone: [phone]
FPS-FKH-Kioti CX 2510
Operating Manual

Modifications and errors excepted!
Version: 2020-09-29
Order no.
Designation
131 9008
Front power system (basic machine, hydraulics)
131 9009
BG3 hydraulic extension kit
131 9010
Front power system extension kit CAT.0
131 9019
BG2 adapter kit for front-end loader
Order numbers

Page 3
Table of contents
Table of contents ......................................................................................................................3
1 Introduction ..........................................................................................................................5
2 About this operating manual ................................................................................................6
3 Technical data......................................................................................................................7
Front power system ....................................................................................................7
Hydraulic power diagram............................................................................................7
4 General safety notices .........................................................................................................9
Depiction of safety information ...................................................................................9
Intended use...............................................................................................................9
Instructions for the owner .........................................................................................10
Warning pictograms..................................................................................................11
Safety devices ..........................................................................................................12
5 Equipment..........................................................................................................................14
Mounting kit CAT.0 ...................................................................................................14
Hydraulic extension kit..............................................................................................14
Engine PTO shaft 1000 rpm CCW ...........................................................................14
Front PTO shaft 2000 rpm CCW ..............................................................................15
Central lifting shaft for matev mid-mount mower ......................................................15
Mudguard .................................................................................................................15
Adapter kit for front-end loader.................................................................................15
Hose holder ..............................................................................................................16
6 Operation of the front power system..................................................................................17
Attachment of the front power system ......................................................................17
Mounting of front-end hydraulics ..............................................................................18
Implement connections.............................................................................................19
Connections if used with front-end loader ................................................................19
Coupling and uncoupling implements.......................................................................21

Table of contents
Page 4
Use of a front-end loader..........................................................................................22
Attachment variants for the coupling support ...........................................................23
Ground clearances ...................................................................................................24
Lowering safeguard for the front power system .......................................................25
7 Maintenance ......................................................................................................................26
Safety during maintenance.......................................................................................26
Maintenance .............................................................................................................26
Lubricating schedule.................................................................................................27
Maintaining the hydraulic system .............................................................................28
8 Repair ................................................................................................................................29
9 Disposal .............................................................................................................................29
10 Guarantee..........................................................................................................................29
11 List of illustrations ..............................................................................................................30
12 List of tables.......................................................................................................................30
13 EC Declaration of Conformity ............................................................................................31

1
Page 5
1 Introduction
Welcome to the matev family
and thank you for purchasing a product from matev GmbH; we appreciate your trust. You
have acquired a quality product, if contrary to expectations you should have problems with
the implement, contact your responsible sales partner.
Please read this entire manual carefully before operating the machine for the first time. The
manual describes the handling of the machine in detail and will help you to work safely and
effectively.
We will not acknowledge warranty claims for damage resulting from improper use.
Variants may be described in the manual that do not agree with the scope of delivery of your
implement.
Please enter the data of the rating plate on the implement in the manual. This information will
be helpful for communication in case servicing is necessary.
Products from matev are subject to change in the interest of technical progress. All infor-
mation, illustrations, and technical specifications represent the latest status at the time this
manual was published. The manufacturer reserves the right to make changes at any time in
the interest of technical progress.
Regards
matev GmbH
Company stamp – sales partner

2
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2 About this operating manual
Read this entire manual carefully before operating this machine for the first time.
Keep this manual where it is easily accessible. This will enable you to refer to important infor-
mation and handling instructions as needed.
When the machine is delivered the owner receives instruction regarding operation and
maintenance of the machine from his sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
• Text
• Text
• Text. . .
Handling instructions are marked in the sequence in which they should be executed, as fol-
lows:
1. Text
2. Text
3. Text. . .
When directions (left, right, front, rear) are specified in the operating manual, they always re-
fer to the carrier vehicle’s direction of travel.
The front PTO shaft direction of rotation is always specified in the top view from the front.
CW (clockwise), CCW (counter clockwise).
Fig. 1: Definition of orientation and direction of rotation

3
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3 Technical data
Front power system
Lifting force at the coupling point
approx.1600
Lifting force 600 mm before the coupling point
Approx. 850 kg
Number of cylinders
2
Coupling support
KAT 0
Ground clearance in raised state (see Fig.13)
ca.213 mm
Fig. 2: Technical data
Hydraulic power diagram
Use the following diagram to determine whether your vehicle provides sufficient hydraulic
power.
1. Add up the power specifications of all available options on your machine.
2. Determine the hydraulic specifications of your vehicle.
Notice!
The hydraulic power available to your vehicle is generally much lower than
the engine power.
3. Enter the specifications in the table below:
Example: maximum vehicle hydraulic pressure 150bar. Oil flow rate 40l/min. Result:
maximum hydraulic power of approx. 8.8 kW.

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Fig. 3: Hydraulic power diagram

4
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4 General safety notices
This chapter summarizes regulations and information that must be observed in connection
with machines.
Depiction of safety information
The safety information in the text is combined with pictograms and signal words which to-
gether indicate the severity of the expected risk
Danger!
Hazardous situations that will result in serious injuries
or death.
Caution!
Hazardous situations that could result in moderate injuries or material dam-
age.
Notice!
Recommendations or information for the operator.
Read this notice. It will facilitate your work.
Intended use
The front power system may be mounted on tractors of type Kioti CX 2510 only. The front
power system is used for accommodating small to medium-sized implements, such as snow
blades, sweepers, etc. and should only be connected and operated with such implements.
Please note that overloading of the front axle must be avoided, also in heavy use (e.g. clear-
ing of snow). The permissible axle load is specified in the appropriate documentation pro-
vided by the tractor manufacturer.
Caution!
The front power system should not be charged with downward pressure via
the tractor's hydraulic system! For implements that contact the ground or roll
on the ground in operation, the tractor hydraulic system must be switched to
the float setting! Strictly comply with the manufacturer's recommendation!
• The implements are designed for municipal tractors or carrier vehicles used for com-
parable work.
• They may be operated only on carrier vehicles with the power range specified in the
technical data.
• Intended use also includes compliance with the operating, service, and maintenance
conditions prescribed by the manufacturer.
• Intended use also comprises the exclusive use of original replacement parts and ad-
ditional equipment or such components and equipment that meet the manufacturer’s
technical requirements.
• Unauthorized modifications to the implements will void any liability on the part of the
manufacturer.

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All other uses are prohibited!
Non-intended use causes:
• Danger of injury to the operator or third parties
• Damage to the carrier vehicle and the implements
• Environmental damage
Instructions for the owner
Approval for road traffic
• This requires valid road traffic licensing
• The type plate and stamped serial number must be legible after mount-
ing the front power system
Vehicle type plate
Stamped serial number on
the vehicle frame is on the
opposite side on top
Fig. 4: Position of type plate and serial number
Qualifications of assembly and maintenance personnel
Assembly and maintenance of safety-related components may be carried out only by person-
nel with the following qualifications:
• They must have completed specialized training as an agricultural machinery me-
chanic, motor vehicle mechanic, etc.
• Personnel without qualified training must be supervised by someone with qualified
training.
• They must have read and understood this operating manual.
• They must be familiar with the relevant safety regulations (accident prevention).
Qualifications of operating personnel
• They must be fully instructed on how to operate the machine.
• They must have read and understood this operating manual.

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• They must be familiar with the relevant safety regulations (accident prevention).
Accident prevention
The safety regulations and accident prevention regulations are legally regulated in every
country. The shop foreman and/or the assigned industrial safety specialist at the company
performing the work are responsible for compliance with the applicable regulations.
Instruction
When the implement is delivered the owner receives instruction regarding operation and
maintenance.
The owner must take measures to ensure that operating and maintenance personnel are
fully instructed regarding operation and maintenance.
Warning pictograms
Warning pictograms point out dangers that cannot be counteracted by means of safety
measures. Strict observance of the pictograms is necessary to prevent severe injuries or
death.
Danger!
Missing warning notices must be replaced immediately.
Do not operate the machine if warning notices are missing.
You can order warning pictograms with the spare parts numbers specified in
chapter 4.5.
General warning pictograms
This section explains general warning pictograms that are not specific to a particular ma-
chine.
Read the operating manual and observe the safety information.
Shut down the engine before performing maintenance and repairs
Remove the key.

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Injuries from emerging high-pressure fluid.
Comply with the notice in the operating manual.
Machine-specific notice
This section explains machine-specific warning pictograms and notices for operation and
maintenance of the machine.
Caution!
Danger of crushing due to moving parts. Never reach into the crushing hazard zone if
parts are moving or can move.
Tighten all screws after each use!
Safety devices
Machines are equipped with various safety devices to protect people who work with a ma-
chine or are in the direct vicinity of the machine while working, to avoid premature wear and
also to prevent environmental damage. These safety devices are integral components of the
machine; it is prohibited to manipulate or remove them. Missing or damaged safety devices
must be replaced immediately.
There are two types of safety devices: those that prevent contact with the hazard point, and
those that point out a hazard on the machine.
Hazards can also arise as a result of insufficient maintenance, so that warning notices are
also to be regarded as a type of safety notice.
Before each use of the machine, ensure that all of the safety devices de-
scribed here are complete and fully functional. Do not operate the implement
if any safety devices are missing or damaged.

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Safety notices on the machine
Caution: danger of pinch-
ing from moving parts!
Order no.: V0 002 938
Caution!
Tighten screws
Order no.: V0 002 965
Fig. 5: Safety notice: Danger of pinching and Caution: Tighten screws
Other labels
Implement type plate
Order no.: V0 002 970
matev logo
Order no.: V0 003 093
Fig. 6: Position of type plate / matev logo

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5 Equipment
Mounting kit CAT.0
Hydraulic extension kit
Engine PTO shaft 1000 rpm CCW
Engine PTO shaft, mounting flange, universal joint shaft,
Protective pot
Coupling support, lower link, upper link, mounting kit for coupling sup-
port
Hydraulic extension kit BG3

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Front PTO shaft 2000 rpm CCW
Drive shaft, mount, universal joint shaft, protective pot
Central lifting shaft for matev mid-mount mower
Central lifting shaft, mounts
Mudguard
Mudguard, mounts
Adapter kit for front-end loader
BG2 couplings, caps

5
Page 16
Hose holder
Hose clamp, mount

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Page 17
6 Operation of the front power system
When working on the machine it must be on a level, solid surface and must be
protected against rolling away.
Before starting up the implement, read the instructions on safety and handling
for operation of the entire implement and connection to the tractor. In addition,
prior to start-up you must ensure that the vehicle meets the requirements
specified in the German Road Traffic Vehicle Licensing Act.
The front power system should only be placed in service if all safety devices
are attached and fully functional. Prior to starting work the operator must fa-
miliarize himself with the device and ensure for himself that the entire device is
operationally reliable.
Moving objects and equipment (ropes, chains, rods, etc.) must be sufficiently
secured prior to transport or driving on public roads, in order to eliminate the
possibility of accidents or endangering other people.
All work on the machine may be carried out only if the machine is secured against sudden
startup.
Secure the machine against inadvertent startup by disconnecting it from the
vehicle, or by switching off the vehicle, removing the ignition key and setting
the hand brake.
Attachment of the front power system
To attach the front power system, follow the step-by-step instructions in the assembly man-
ual provided or available for download from our website. When mounting is complete, con-
nect the hydraulic lines of the front power system to the hydraulic connections on the control
unit on the tractor (raise; lower). Use cable ties to fasten the hydraulic hoses along the tractor
frame to the control unit.
Caution!
Connection positions in Figure 7 when used without a front-end loader!

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lower
raise
Figure 7: Raise/lower hydraulic connections
Mounting of front-end hydraulics
Caution!
Injuries due to fluid escaping under high pressure.
Observe the information in the operating manual.
Install the hydraulic lines in such a manner that any risk of damage due to
the wheel or the front axle is excluded. Also check the routing of the lines
at full steering travel of the wheels and oscillation of the front axle in both
directions.
A
B

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Implement connections
Fig. 8: Implement connections
Connections if used with front-end loader
Mount or dismount the front-end loader in accordance with the manufacturer’s
instructions
Observe the following for use of the front power system
1. The hydraulic connections of the front power system are not attached to the control
unit, and BG2 couplings are required. (Fig.9)
2. Disconnect the BG2 coupling plug of the front-end loader and remove it.
3. Connect the BG2 plug of the front power system and the attachment as shown in Fig-
ure 9.
C
D

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BG2 plug for front-end
loader
Hydraulic hoses for front
power system and attach-
ment
BG2 coupling plug
Extension kit
(Front-end loader)
To control unit
Fig. 9: BG2 connection positions