Horton Easy Access 7100 Series User manual

G710, JAN 2001
7.069d3
To be used in conjunction with H-SW C4190 Setup Instructions
Series 7100 Easy Access
Surface Applied Swing Door Operator
for C4190 Control
Installation Instructions
™

CONTENTS
7.088d3
1. General requirements.................................................................. G710.1
2. Handicap code requirements.......................................................G710.1
3. Operator handing.........................................................................G710.1
4. Installation - surface applied series 7100.....................................G710.2
5. Installing adjustable connecting arm............................................G710.3
6. Setting the open stop and loading operator spring...................... G710.4
7. Installing parallel arm and track................................................... G710.4
8. Installing actuation switches.........................................................G710.5
9. Operator adjustments...................................................................G710.5
10. Changing operator hand and/or closing spring............................G710.6
Changing operator hand cont.......................................................G710.7
11. Placement of safety decals .........................................................G710.8
12. S7900 Fire door operator.............................................................G710.8
INSTRUCTIONS TO THE INSTALLER
To ensure safe and proper operation, this door is to be installed and adjusted by
a trained and experienced installer with knowledge of:
•All applicable local codes
•ANSI A156.19 American National Standard for Power Assist and Low Energy
Power Operated Doors.
•Horton Automatics recommendations for 7100 operators
If there are any questions about these instructions call Horton Automatics
Technical Assistance.
INFORMATION TO BE PROVIDED BY THE DISTRIBUTOR TO THE OWNER
• Instructions on the safe operation of the door (after installation).
• Owners Manual M317 with explanation/demonstration of the daily safety check.
• Location of power on/off switch.
• Necessary warnings not covered in these general instructions.
• Date equipment shipped from Horton Automatics.
• Date equipment placed in service.
• Horton Automatics' invoice number for warranty reference.
• Equipment type and Accessories included.
• Phone number to call regarding problems or request for service.
• Emphasize that, if a potentially hazardous situation is suspected, the door
should be taken out of automatic service until a professional inspection is
made and the problem is corrected.

RH
Confirm handing of door before installing operator. Refer to section12 for instructions if changing hand of operator is
required.
( ALTERNATE LOCATION )
EXTERIOR
3. OPERATOR HANDING
LH LHR
Beveled threshold with a
maximum height of 1/2"(6)
Refer to section 13 for required
decals.
Bottom horizontal rail must be at
least 7 1/2"(190) on aluminum /
glass doors. (Local codes may
require more)
NOTE:
The maneuvering room can be
eliminated if actuating switch is
placed in accessible location out
of the swing of the door.
Check for proper arm clearance on inswing
applications (Approx. 8" pivot side to wall)
EXTERIOR
7.058d
RHR
Located 36"(914)
to 42" (1067) from floor.
Minimum of 5'(1524) x 5'(1524)
clear and level floor is required on
both sides of the door way.
G710.1
Switch location may be selected by the owner, however the switch must be in view of the door and not on the door or frame.
See ANSI 117 for guide lines on switches. 32" (813)
Min.Clearance 24"(610) Min.
Power supply is wired with
power cord (by Horton)
& grounded outlet (by E.C.)
Or wired direct.
Pivot
Side
2. HANDICAP CODE REQUIREMENTS
3/4"
(19) C
LOutput shaft
1. GENERAL REQUIREMENTS
• Power 120 VAC, 60 Hz.,15 AMP in conduit.
• Actuation wiring (22Ga. 2 wire) in conduit.
• Confirm header length before running conduit
(header length may be less than door width).
• Adequate support for header.
1 1/2"(38)
Required overlap
atjamb
Blocking
(shim)
To actuation
device
To electric strike & exit
device (by others)
PAIR WITH FULL HEADER
Recommended power
input location
Opening clearance from
door jamb at opening
side to any structure.
L
CShaft
1 1/2"
(38)
required overlap
atjamb
L
CShaft
1 1/2"
(38)
To actuation
device
1/2" conduit
minimum
Power
supply

Backmember
Line up output shaft with
cut-out in header.
Slide operator into header.
Inswing
(standard arm)
Position mounting plate
over cleat in back of
header.
1st Step
MOUNT OPERATOR IN HEADER
Inswing
(parallel arm)
2nd Step
5th Step
Secure operator with
(1) #10-24 x 1/2" FHSCS
(2) #10-24 x 1/2" FHSCS
3rd Step
7.059d1
Install wiring
(see diagram, section 10)
Outswing
Faceplate
Secure end caps with
(2) #6 x 1/2" FHSMS
4th Step
4. INSTALLATION - SURFACE APPLIED SERIES 7100
Minimum length 28" (711)
G710.2
Optional
support bracket
Drill #7 (.201) thru
back member &
frame
Output
shaft
5/8"(16)
ADDITIONAL MOUNTING CONDITIONS
3/4"
(19)
Mark location of
header mount.
2nd Step 1 1/2"(38)
5 1/2"(540)
Hinge side
of door
Check the mounting area
for proper support. Wood
blocking in wallboard wall is
recommended
Shim if required.
2"
(51)
2"
(51)
1st Step
#14 x 1 1/2"
HHSMS
NOTE
If end caps are not accessible
install on backmember before
securing to wall.
#14 FHSMS
4"(102) x 6"(152)
side load cover
Secure header as shown. Hole
location will vary as per job
conditions.
Wood
support
3rd Step
Optional cover
6"(152) x 6"(152)
Actuation wiring
Pull wires into header
4th Step
120VAC
Power Supply

Outswing arm
assembly
Arm
Clearance
0 13”(303) 10”(254) 16”(406) 17 1/8”(435) 17”(432) 9”(229) 16”(406) 16 1/2”(419)
1/2”(13) 13”(303) 10”(254) 16”(406) 17 1/2”(445) 17”(432) 9”(229) 16”(406) 16 7/8”(429)
1”(25) 13”(303) 10”(254) 16”(406) 17 3/4”(451) 17 1/2”(445) 9 1/2”(241) 16”(406) 17”(438)
1 1/2”(38) 14”(356) 10”(254) 16”(406) 18 1/4”(464) 17 1/2”(445) 9 1/2”(241) 16”(406) 17 3/4”(451)
2”(51) 14”(356) 10 1/2”(268) 16”(406) 18 1/4”(464) 18”(457) 10”(254) 17”(432) 18 3/4”(476)
2 1/2”(64) 14”(356) 11 1/2”(292) 16 1/2”(419) 19 1/4”(489) 19”(483) 10 1/2”(268) 17”(432) 19”(483)
3”(76) 15”(381) 12 1/2”(317) 16 1/2”(419) 19 3/4”(489) 19”(483) 10 1/2”(268) 18”(457) 20”(508)
3 1/2”(89) 16”(406) 11”(379) 16 1/2”(419) 20 1/8”(511) 19”(483) 10 1/2”(268) 18”(457) 20 1/2”(521)
4”(102) 17”(432) 12”(305) 17”(432) 20 3/4”(527) 25”(635) 17”(432) 19”(483) 21 1/2”(546)
REVEAL A B A B
INSWING OUTSWING INSWING OUTSWING
BUTT HINGE OR OFFSET PIVOT CENTER PIVOT 2 3/4”
A B A B
* For 3 3/4" center pivot add 1" to dim. A
ARM LENGTH CHART
NOTE: If reveal is greater than 4" consult factory.
OUTSWING
STANDARD ARM CONNECTIONS
Exterior
Swing Door
Dim. B
4"
(102)
90°
Power
Arm
Dim. A
REVEAL
Operator Outline
7.064d2
*
Operator Outline
INSWING
Swing Door
Exterior
Power
Arm
Dim. B
Approx.
8"
(203) Dim. A
4"
(102)
0" REVEAL
shown
Door
Frame
1 5/8"(41)
Outswing
NOTE: For inswing doors without arm clearance, see section 7 for parallel arm installation.
G710.3
5. INSTALLING ADJUSTABLE CONNECTING ARM
Inswing arm
assembly
3/4"(19)
Inswing
Mounting holes
for metal doors
drill 13/64",
for wood doors,
drill 5/32"
Hinge
Assemble the connecting arm
and attach it to the mounting
foot.
Mounting Foot Assemblies -
A. Metal doors:
(1) C5286-1 mounting foot
(2) Bolts 1/4-20 x 2 1/4
(2) Spilt ring lockwashers 1/4"
(2)1/4-20 acorn hex nut
B.Wood doors :
(1) C5286-1 mounting foot
(2) Screws #14 x 1 1/2"
3rd Step
C5286-1
Mounting foot
Locate and mount the foot
(dim A) as per the arm chart
below.
Dim. A
Door top rail
Mounting foot
1st Step
Door frame
C.L. 2 5/16"
(58)
Dim.B
Adjustable
Connecting
Arm Length C5254-1
Connecting
arm assembly
Position the flange on top
and align the slot in the bushing
with the slot in the arm.
Rod Length =
BMinus 4 1/2"
(114)
Determine the proper length
of the adjustable rod (dim B)
and cut as required.
2nd Step

Track assembly
Secure the 1 1/4" washer to the
bottom of the output shaft with
#10 x 3/8" FHMS.
Install the arm on the output shaft
and tighten the 1/4"x 1" SCS to
10 foot-pounds (13.5N).
Position the arm under the output shaft
and over the drive block.
Insert the drive pin into the
lower arm and the drive block.
3/4"(19)
11/8"(28)
7th Step
8th Step
5"
(127)
6th Step
Jamb
Door pivot
1 1/2"
(38)
C4241-2
Parallel arm
subassembly
Driveblock
5th Step
4th Step
Manually open the door
to full open (90°).
Output shaft 4" form the jamb
CHANGING HAND
Remove screws and
rotate lower arm 180°
Right
hand
Apply Loc Tite
242 to threads.
Left
hand
C4248-2 A/B
Subassembly
7.063d
Remove 1 endcap and slide C4557
delrin drive block in track.
Energize the operator and allow the output
shaft to rotate to maximum open position.
Position track on door 1" or (1 1/8" if reveal is
greater than zero) from top of door.
•Mark hole locations & drill (2) #7 holes in door.
•Mount track with (2) #14x3" FHSMS.
1st Step
2nd Step
3rd Step
G710.4
6. SETTING THE OPEN STOP and LOADING OPERATOR SPRING
CAUTION: When installing the power arm or when servicing any swing door operator, be sure to keep your face, hands
and arms clear of the power arm's swing path. SERIOUS INJURY could result should the operator be accidentally activated
to an open position or should the operator return to a relaxed position.
The power arm must be located correctly on the output shaft so that when the operator is fully open the door will be
positioned at 90° from its frame. To set the open stop and load the spring, follow the instructions below.
For application on butt hung, offset or center pivot inswing doors with or without breakout capability.
7. INSTALLING PARALLEL ARM & TRACK
Connect the power arm
to the output shaft.
Outswing
Arm
Foot and rod should be
attached to the door in the
correct length and position.
ALTERNATE METHOD
On out swing units only,position the
door in the closed position andthe
arm at 90° to the door. Attach the foot
and rod to the door. Thenremove the
arm from the output shaft.
1st Step Door
Energize the operator to rotate the
out put shaft to full-open position
against its internal stop.
This action winds the spring.
3rd Step
4th Step
Output Shaft
Install the screw and washer
in the end of the shaft to
prevent the arm from walking
off the shaft.
7th Step
De-energize the operator;
the door should close against
the stop.
2nd Step
Manually open the door 90°
(or as specified).
6th Step
Operator Housing
Jamb
Power
arm 5th Step
Apply Loc Tite242.
Tighten screw to
10 foot- pounds (13.5N)

D3- Green
For KNOWING ACT (push button)
see ANSI156.10 sec.9 & Sect 10
of G710.
*JB3 Jumper:
Inserts a 0.25 second delay to
allow the lockto release before the
door starts to move.
C7115-1
Motor
C9156
Harness
Power Failure: manual pressure not to exceed 15 lbf (67N) at a
point one inch (25) from the latch edge (may vary by local code).
in Inches(mm) 100 (45.4) 125 (56.7) 150 (68.0) 175 (79.4) 200 (90.7)
The force required to prevent a door from opening or closing shall not
exceed 15 lbf (67N) applied one inch (25) from the latch edge at any
point of opening or closing.The kinetic energy of a door in motion shall
not exceed 1.25 lbf (5.56N). Note: To be in compliance with the force
and energy requirements set closing and opening speeds as per the
chart above.
3.5 Sec.
4.0
4.5
5.5
ANSI CHART - OPENING & CLOSING TIME IN SECONDS
DoorWeightinPounds (kg)
Closing Speed Adjustment:
rotate counterclockwise to increase.
suggested setting: 4 seconds min.
3.0 Sec.
3.5
4.0
4.5
30 (762)
36 (914)
42(1067)
48(1219)
3.0 Sec.
3.0
3.5
4.0
DoorLeaf Width
Output shaft
3.0 Sec.
4.0
4.5
5.0
3.0 Sec.
3.5
4.0
4.5
Open/Close Check
Microswitches
MotorLeads
To ground wire on
incoming line
JB1 Jumper:
(Push-n-Go) With jumperin place,
a slight pushon the door will actuate the
operator and open the door.
CLOSING TIME: Doorsshall be field
adjusted to close from 90 deg to10
deg in three seconds or longer.Doors
shallclose from 10deg to fully closed
in 1.5 sec. or more.
The door shall
remain fully
open forat
least 5 sec.
unlessa
sensing device
is used.
Total
opening
time to
full-open
shall be
four sec.
or more. 80 deg
OPENING TIME:
Doorsshall be field adjusted
sothat opening time toopen
check or80 deg shall be
three sec. or more.
90 deg
10 deg
7.065d2
JB2 Jumper:
Removeto disable touch stop
C3959-1
5 pin
Power
Supply
Lace
Power in:
120 VAC,15Amp.
F1, F2 & F3
Fuses:
Located to right
of transformer
CN1 CN2-
Power
Supply
CN2-
Switching
Circuit
D2- Red
D1- Green
S1
CN4
DELAY:
Time Delay
Adjustment -
Suggested setting
is 5 seconds
minimum after full
open. Rotate
clockwise to
increase.
8. INSTALLING ACTUATION SWITCHES
9. OPERATOR ADJUSTMENTS
Note: See Section 2
For switch location
requirements.
G710.5
Remove cover
plate and drill
1/4" hole for
wiring. Location
will vary with
job conditions.
Drill and mount
box with the four
#10 x1" screws
provided. C1319-1 Cover
CloseCheck Switch Cam:
Adjust for switchto fall onto cam flat
when door is 10 deg from full-closed.
The following information is provided as a
recommendation for safe operating
speed adjustments and should
be adhered to when installing
or servicing the series 7000
swing door operator.
See ANSI 156.19.
Pull the low voltage wire into the box.
Open Check Switch Cam:
Adjust for switchto fall onto
cam flat when door is 10 deg
from full-open.
2nd Step
L.OUT:
Lock Out Time Delay -
Sets the length oftime
neededtoignore the
safetysensor during
door closing. Rotate
clockwise to increase.
LIMIT: Current Limiting -
Sets the amountof opening force.
Rotate counter-clockwise to
increase.
OBST: Replacestime delay cancel
on old C7160-3 controls. Rotate
clockwise to increase.
Surface applied 4" x 4" x 1 1/2"
plastic junction box. Use same
size metal box for flush mount
(not supplied).
AUTOMATIC DOOR
C1316-2 SWITCH ASSEMBLY
3rd Step
1/4"
Hole
1st Step
HORTON
PRESS
BUTTON
Provide support for box
Access Holes to
Allen Screws
*JB3Jumper
lock enable
CHECK:
Open Check Speed
Adjustment - Sets the
speed after the open
check switch falls onto
thecam flat. Rotate
clockwise to increase.
SPEED:
Open Speed Adjustment -
Sets the open speed of the
operator.Rotate clockwise
to increase.
HOLD:
Hold Voltage
Function - Control
switches to hold-
open voltage after a
nominal 10-12
second delay from
beginning to actuate
signal. Also sets
speed for Stop&
Seek mode.
Rotate clockwise to
increase.
ACCEL:
Open
Acceleration
Adjustment -
Sets motor
acceleration to
open speed
setting. Rotate
clockwise to
increase.
D4- Orange
DACCL:
Open
Deceleration
Adjustment -
Determines how
quickly the door
slows after the
open check
switch is tripped.
Rotate clockwise
to increase.
Note: Junction box not
included in assembly.
C1260 SWITCH ASSEMBLY
Attach the
microswitch &
pushplate to the
junction box
using the four
Allen screws
provided.
2nd Step
PRESS
TO OPEN
61/4"diameter plate.
C1260-4 shown.
See catalog for optional
designs.
Pull the 24 VAC, 2 conductor
wire into the box and connect
to the microswitch terminals.
Do not connect to
high voltage.
1st Step

C4028
Spring
Retainer
Bracket
IF CHANGING BOTH SPRING DIRECTION & OPERATOR
HAND (FROM LHR TO RHR OR RHR TO LHR) :
A. After changing spring direction, as outlined above, follow
steps on next page for changing operator hand.
B. After both tasks are done, reverse motor leads at
potentiometer ( see Operator Adjustments, Section #9 ).
IF CHANGING SPRING DIRECTION FROM LH TO LHR
OR RH TO RHR ( INSWING TO OUTSWING ):
A. After spring is removed, turn upside-down and replace on
output shaft (after shaft has been rotated 1/4 turn). Be
careful to place inner spring hook in same slot in shaft as
before.
B. Reinstall the rest of the assembly as outlined in steps B
thru D ( left ).
C. Reverse motor leads at potentiometer ( see Operator
Adjustments, Section #9 ).
4th Step
Remove the two
assembly bolts, spacers
& lower bearing plate.
Note: Before proceeding
to next step, be carefull to
note location of inner
spring hook in output
shaft, as well as, the
direction the spring is
wound.
IF SPRING WAS BROKEN:
A. Replace new spring on output shaft. Be careful to place
inner spring hook in same slot in shaft as before.
B. Reinstall lower bearing plate with it's assembly bolts,
spacers and mounting screws.
C. Slide arm on output shaft and manually rotate until the
outer spring hooks clip into the spring retainer bracket.
Next rotate the shaft approximately 1/2 turn (180°) and
hold in that position.
D. Reinstall chassis stop and secure with mounting screws.
Allow arm to slowly counter-rotate until the stop lug on
the output shaft rests against the chassis stop. The
spring is now preloaded for most general applications.
7.070d1
C7132
Lower Bearing
Mounting Plate
C7078
1/4-20 x 4"FHMS
C7043-1 Spacer
1/2"O.D. x 2 1/2"
C7079
1/4-20 x 4 1/2"FHMS
5th Step
Slide an arm back
on the operator
shaft and manually
rotate until outer spring hooks release from
spring retainer bracket. Slide arm off and
remove spring.
ClosingSpring:
C7050 Type'D',
C7051Types 'E'.
The following information is provided as a guide for:
• Removing and replacing a broken spring.
• Changing spring direction.
• Changing both spring direction and operator hand.
• Changing operator hand but not spring direction.
NOTE: IN ALL CASES, SECURE THE BASE PLATE OF THE GEAR TRAIN ASSEMBLY (PREFERABLY IN A VISE)
WITH THE OUTPUT SHAFT FACING UP.
10. CHANGING OPERATOR HAND AND/OR CLOSING SPRING
1st Step
Slide an arm on the operator shaft and manually rotate arm
approximately 1/4 turn to relieve pressure on chasis stop.
Hold in that position.
2nd Step
Remove three chassis mounting screws
thus allowing spring to slowly unwind
and push out the chassis stop.
Remove both arm and
chassis stop.
3rd Step
Remove the two screws for lower
bearing mounting
plate.
C576
5/16-18 x 1/2"
FHMS
C7130-1
Upper Bearing
Mounting Plate
C7037
Chassis
Stop
REMOVING THE SPRING:
C576
1/4-20 x 3/4"
FHSCS
G710.6
Optional Step
To clear work space, detach C7083
Wire Guide & Operator Wiring
Harness from upper bearing plate
and move out of way.

4. REINSTALLING CHASSIS STOP:
A. Slide arm on output shaft and manually
rotate shaft until outer spring hook clips
into spring retainer bracket. Then rotate
1/2 turn (180°) and hold in that position.
B. Reinstall chassis stop in new location as
shown. Allow arm to slowly counter
rotate until the stop lug on the output
shaft rests against the chassis stop. The
spring is now pre-loaded for most
applications.
Relocated
Chassis
Stop
NOTE: AFTER SPRING IS PRE-LOADED IT WILL BE NECESSARY TO ADJUST OPEN
CHECK CAM AND CLOSE CHECK CAM WHEN OPERATOR IS INSTALLED.
Relocated Spring
Retainer Bracket
Check
Switches
Wire Guide
Relocated Face
Plate Clip
2. REMOVING GEAR TRAIN ASSEMBLY:
A. Remove closing speed potentiometer by removing
mounting screws.
B. Loosen two screws securing check switch mounting bracket
and slide bracket from slots.
C. Remove wire guide installed on front of gear train.
D. Remove seven bolts securing bearing plates of gear train to
chassis base plate. Set gear train aside.
3. REINSTALLING GEAR TRAIN AND CONTROLS:
A. Remove spring retainer bracket and relocate to opposite
end of chassis as shown.
B. Re-install gear train assembly at same end of chassis as
shown. Note that motor assembly is nearest center of
chassis.
C. Re-install control assembly as shown. Reconnect all plugs.
D. Re-install all previously removed brackets onto gear train.
Closing Speed
Potentiometer
7.071d1
Gear
Train
1. REMOVING C4160-2 CONTROLS ASSEMBLY:
A. Disconnect all plugs from controls assembly and remove
from chassis.
B. Remove controls from mounting plate, rotate 180° and
reinstall. Do Likewise with power supply assembly.
C. Remove face plate mounting clip below control.
IF CHANGING OPERATOR HAND BUT NOT SPRING DIRECTION
( FROM LH TO RHR OR RH TO LHR ):
Follow the steps outlined in the previous page for removing the chassis
stop and allowing the spring to unwind. The gear train and controls will
then have to be moved to opposite sides of the operator base plate
chassis.
Reassembled C4160-2
Controls / Power Supply Assembly
Power
Supply
Assy .
G710.7
Mounting
Plate
Controls

12. S7900 FIRE DOOR OPERATOR
ACTIVATE SWITCH
HORTONAUTOMATICS
AUTOMATIC
DOOR
CAUTION
OR
PUSH TO OPERATE
ONE-WAY
AUTOMATIC DOOR
HORTON AUTOMATICS
DO NOT
ENTER
ACTIVATE SWITCH
HORTON AUTOMATICS
AUTOMATIC
DOOR
CAUTION
OR
PUSH TO OPERATE
ACTIVATE SWITCH
HORTON AUTOMATICS
AUTOMATIC
DOOR
CAUTION
OR
PULL TO OPERATE
ACTIVATE SWITCH
TO OPERATE
HORTON AUTOMATICS
AUTOMATIC
DOOR
CAUTION
C7281
C7282
C7280
Required to meet ANSI
standards. This decal is
included with each
door package.
For one-way traffic non-approach side.
C1631-3
THE DECALS SHOWN BELOW ARE AVAILABLE OPTIONS.
11. PLACEMENT OF SAFETY DECALS
Decals should be a minimum of 6"(152) diameter and be visible from both sides of the door. Apply decals as shown.
C1688
58"(1473)
± 5"(127)
C1690R
Daily safety check decal
should be adhered to
the interior side of the
door jamb in full view .
L
C
G710.8
7.068d3
For Push-n-Go™ option ( locate each side of door )
The following must be met to comply with UL requirements for Fire Rated Door Operators With Automatic
Closers.
1 - Provisions must be furnished to remove power from the operator upon activation of the fire alarm.
2 - S7900 operator must be installed with UL approved "Fire Exit Hardware" type GXHX as found in the
UL Building Materials Directory.

Form G710, Jan 2001 printed in U.S.A.
Product equipment depicted in the various figure drawings are approximate and for illustration purposes only. Consult manufacturerfordetail
product specifications. Horton Automatics reserves the right to improve the product and change its specifications without notice.
Horton Automatics, Ltd.
Unit A, Hortonwood 31
Telford, Shropshire
England TFI-4GS
Tel: [phone]
Fax: [phone]
International Numbers:
Tel: ++44 1952 670169
Fax: ++44 1952 670181
4242 Baldwin Boulevard
Corpus Christi, Texas 78405-3399
Tel: [phone]
Fax: [phone]
Toll Free in North America:
Tel: [phone]
Fax: [phone]
Internet: http://www.hortondoors.com
ADivision ofOverheadDoor Corporation