Hoshizaki DM-200B User manual

Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Model
DM-200B
Ice and Water Dispenser
Hoshizaki America, Inc.
Number: 71258
Issued: 10-5-2006
PARTS LIST

2
CONTENTS
Auxiliary Codes ...................................................................................................................... 3
Note About Ordering Parts .................................................................................................... 3
Material Abbreviations ........................................................................................................... 4
A. Dispenser Assembly .......................................................................................................... 5
B. Bin Dispensing Assembly .................................................................................................. 6
C. Mechanism Assembly ....................................................................................................... 9
D. Switch Cover Assembly ................................................................................................... 11
E. Solenoid Assembly .......................................................................................................... 12
F. Shutter Assembly ............................................................................................................. 14
G. Drain Circuit .................................................................................................................... 15
H. Label Location ................................................................................................................. 16
J. Gear Motor Assembly ...................................................................................................... 17
K. Accessories and Packaging ............................................................................................ 18

3
Auxiliary Codes
DM-200B R-0 July 2006
Note About Ordering Parts
Most assemblies cannot be ordered as complete units; parts in the assemblies generally
must be ordered separately.

4
Material Abbreviations
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrafluoroethylene = Teflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
K-0
Designates the year. "K" indicates the year 2000. Years progress or regress in alphabetical order.
"J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped.
Designates significant part changes within the same year for this model. Base is 0 and this number
advances for each change.
Example: P-1
"P" indicates 2004.
"1" indicates the first significant part change for 2004.

5
A. Dispenser Assembly
DM-200B
R-0
B
1a
1
2
3a
3
4a
4
5a
5
6
8
Title: A. Dispenser Assembly Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
B Bin Dispensing Assembly - 1A1150A01 1
1 Side Panel - Right SS 2A3825-01 1
1a FT Screw 4×8, SS 7F32-0408 6
2 Spout - 2A3828-01 1
3 Apron Panel SS 2A3827-01 1
3a Thumbscrew - 415949G08 2
4 Front Panel SS 2A3748-01 1
4a Flat Head Screw 4×8, SS 7C22-0408 2
5 Side Panel - Left SS 2A3826-01 1
5a FT Screw 4×8, SS 7F32-0408 6
6 Drain Grill - 2A0187G01 1
7 Rear Panel (lower) GS 3A3839-01 1
7a FT Screw 4×8, SS 7F32-0408 2
8 Manual Fill Cover - 2A3752-01 1
7a
7

6
B. Bin Dispensing Assembly
DM-200B
R-0
C
DD1
EE1
FF1
G
H
1
2a
2
3a
3
4
5a
5
6
7a
7
8a
8
9a
99b
10 10a 10b
11 11a
12 12a
13 13a
14 14a 34
15 15a 15b
16 16a 16b
17 17a
18 18a
19 19a 20
21 21a 22
23 29
24 24a 25
26
27 27a
28 28a
30 37
31
32
33 33a 33b 35
36
38

7
Title: B. Bin Dispensing Assembly Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
C Mechanism Assembly - 1A0109A01 1
D Switch Cover Assembly - 3A3848A01 1
D1 T2 Screw 4×8 7P31-0408 2
E Solenoid Assembly - 2A0585A01 1
E1 Hex Bolt Assembly (LF) 4×10, SS 7B0230410 4
F Shutter Assembly - 328650A01 1
F1 Snap Pin SS, SSP-6 715S-0006 1
G Drain Circuit - 3A3853A01 1
H Label Location - 2A3751A01 1
1 Frame Assembly - 3A3840G01 1
2 Bin Body - 106184G03 1
2a Hex Bolt Assembly (LF) 8×20 7B0130820 4
3 Drain Panel Mount GS 2A0273-01 1
3a FT Screw 4×10, SS 7F32-0410 4
4 Drain Panel (A) SS 2A0278-01 1
5 Collar - Bracket GS 439399-01 1
5a T2 Screw 4×8, SS 7P32-0408 2
6 Collar - Shutter Polyoxymethylene 435533-01 1
7 Solenoid Assembly Base GS 4A0048-01 1
7a T2 Screw 4×8 7P31-0408 2
8 Bracket - Front Panel SS 3A0041-01 1
8a T2 Screw 4×8 7P31-0408 2
9 Drain Pan Assembly - 2A0312G01 1
9a FT Screw 4×8, SS 7F32-0408 2
9b Truss Head Screw 4×8, SS 7C32-0408 2
10 Control Box (C) GS 3A3843-01 1
10a T2 Screw 4×8 7P31-0408 3
10b FT Screw 4×8, SS 7F32-0408 2
11 Control Box (B) GS 323683G01 1
11a T2 Screw 4×8 7P31-0408 3
12 Control Box (D) GS 323808-01 1
12a T2 Screw 4×8 7P31-0408 3
13 Water Supply Assembly
(includes Fitting Nut, item 38)
- 2A3745G01 1
13a T2 Screw 4×8 7P31-0408 2
14 Fitting - Drain BRASS 438729-01 1
14a Truss Head Screw 5×12, SS 7C32-0512 2
15 Control Box Frame GS 3A3844-01 1
15a T2 Screw 4×8 7P31-0408 2
15b FT Screw 4×8, SS 7F32-0408 2
16 Apron Bracket GS 3A3845-01 1
16a T2 Screw 4×8 7P31-0408 2
16b FT Screw 4×8, SS 7F32-0408 2

8
Title: B. Bin Dispensing Assembly Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
17 Water Valve
(Hose (C) and Hose Clamp
sold separately, items 18 and
18a)
J248-126 3U0145-01 1
17a Truss Head Screw 4×10, SS 7C32-0410 2
18 Hose (C) - 425289-05 1
18a Hose Clamp - 4A2017-05 1
19 Bracket - Water Valve GS 4A3950-01 1
19a T2 Screw 4×8, SS 7P32-0408 2
20 Washer - 4A0867-01 1
21 Drip Pan SS 3A3852-01 1
21a T2 Screw 4×8 7P31-0408 3
22 Bushing OCB-750 428394-01 1
23 Bushing SR-34-2 420472-05 1
24 Strap GS 4A0506-01 1
24a FT Screw 4×8, SS 7F32-0408 1
25 Capacitor - Run 25mfd; 370vac 3A2005-06 1
26 Clamp No. 4253 427902-05 3
27 Chain Cover (A) GS 438282-01 1
27a T2 Screw 4×8 7P31-0408 2
28 Chain Cover (B) GS 438283-01 1
28a FT Screw 4×8, SS 7F32-0408 2
29 Power Supply Cord - 4A1773-01 1
30 Nylon Tie PLT2S-M 8911-0200 4
31 Bracket (B) GS 3A0393-01 1
32 4P Plug Housing 3191-04P-201 412832-05 1
33 Flow Rate Bracket SS 4A4046G01 1
33a Split Lock Washer M6, SS 7L22-0600 1
33b Wing Nut M6, SS 7E12-0600 1
34 Insulation Packing ABS 437038-01 1
35 Gasket L=620 4A0808L01 2
36 Gasket L=585 4A0808L01 2
37 Vinyl Hose L=30, slit 7725-1923 1
38 Fitting Nut (included in Water
Supply Assembly, item 13)
16.5 Dia 426910-01 1

9
C. Mechanism Assembly
DM-200B
R-0
J
J3
J2
J1
1
2
3a
3
3b
3c
4a
4
4b
4c
4d
5
6
7
7
8
10
9

10
Title: C. Mechanism Assembly Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
J Gear Motor Assembly - 2A0443A01 1
J1 Hex Head Bolt 8×20 7B01-0820 4
J2 Split Lock Washer 8 7L21-0800 4
J3 Washer 8 7W21-0800 4
1 Agitator SS 212969G01 1
2 Drive Shaft SS 435551-01 1
3 Gear Motor Bracket (A) GS 2A0450G01 1
3a Hex Head Bolt 8×20 7B01-0820 4
3b Split Lock Washer 8 7L21-0800 4
3c Washer 8 7W21-0800 4
4 Pillow UCP-205G00 435553-02 1
4a Hex Head Bolt 12×40 7B01-1240 2
4b Washer 12 7W21-1200 4
4c Split Lock Washer 12 7L21-1200 2
4d Hex Nut 12 7N11-1200 2
5 Sprocket (B) SS41, NO.
35×65 (w/
6×18 set
screw)
435554-01 1
6 Key 6×6×22 437265-01 1
7 Seal (B) EP21 435558-01 2
8 Chain RK35,
130 pitches
435797-01 1
9 Hex Head Bolt 8×45 7B01-0845 1
10 Hex Nut 8 7N11-0800 1

11
D. Switch Cover Assembly
DM-200B
R-0
Title: D. Switch Cover Assembly Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
1 Spout Switch Bracket GS 3A3847-01 1
1a T2 Screw 4×8, SS 7P32-0408 2
2 Safety Cover GS 3A0415-01 2
3 Push Switch ZAP-2B (UL) 435745-01 2
4 Spout Switch Cover GS 3A3849-01 1
5 Bushing OCB-500 428394-02 1
6 Spout Switch Cover - (B) GS 4A3948-01 1
6a Truss Head Screw 4×8 7C31-0408 4
1a
123
4
5
6a
6

12
E. Solenoid Assembly
DM-200B
R-0
1
2
3
4
4
5
6
7
8
9
10
11
12
2a
3a
3b
3a
3b
7

13
Title: E. Solenoid Assembly Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
1 Solenoid Bracket GS 3A0533-01 1
2 Solenoid S0071-E 4A0856-01 1
2a Truss Head Screw 4×8, SS 7C32-0408 4
3 Link - 432232-01 1
3a Hex Head Bolt 4×30, SS 7B02-0430 2
3b Hex Nut 4, SS 7N12-0400 2
4 Collar (D) SS 432471-01 2
5 Link - Solenoid SS 439397-01 1
6 Shaft SS 435532-01 1
7 Collar - Shutter POLYOXY-
METHYLENE
435533-01 2
8 Connector SS 435534-01 1
9 Spring Pin SS, 3×12 712S-0312 1
10 "E" Ring SS, 5 721S-0005 1
11 Spring SS 432878-01 1
12 Rubber Gasket SBR, L=50 4A0662L01 1

14
F. Shutter Assembly
DM-200B
R-0
Title: F. Shutter Assembly Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
1 Shaft – Shutter SS 328648-01 1
2 Shutter (A) POLYOXY-
METHYLENE
215459-01 1
2a Truss Head Screw 4×8, SS 7C32-0408 1
1
2
2a

15
G. Drain Circuit
DM-200B
R-0
Title: G. Drain Circuit Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
1 Vinyl Hose L=225 7716-2025 1
2 Insulation Tube 1×3/8, L=200 7762-3555 1
3 Insulation Tube 1×3/8, L=200,
slit
7762-3555 1
4 Insulation Tube 1×3/8, L=230 7762-3555 1
5 Insulation Tube 1×3/8, L=295 7762-3555 1
6 Nylon Tie PLT2S-M 8911-0200 2
7 Tee PVC 4A0525-05 1
8 Vinyl Hose CLEAR 1"ID×1
1/4"OD, L=195
4A0658L01 1
9 Vinyl Hose CLEAR 1"ID×1
1/4"OD, L=300
4A0658L01 1
10 Hose Clamp 2346 HC 1250 4A2017-03 3
1
2
3
4
5
6
7
89
10

16
H. Label Location
DM-200B
R-0
Title: H. Label Location Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
1 Caution Label (G) - 439147-01 1
2 Maintenance Label - 2A3763-01 1
3 Instruction Sheet - 2A3764-01 1
4 Caution Label (Moving Parts) - 3A0318-01 1
5 Wiring Label - 3A3851-01 1
6 Front Panel Decal - 3A3869-01 1
7 Installation Label - 3A4222-01 1
8 Instruction Label - 4A0672-01 1
9 Label - Combination - 4A2523-01 1
10 Nameplate - 4A3952-01 1
1
2
3
4
5
6
7
8
9
10

17
J. Gear Motor Assembly
DM-200B
R-0
Title: J. Gear Motor Assembly Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
1 Gear Motor M91C60G4DU 4A0183-01 1
1a Bolt 6×20 4A1989-01 4
2 Gear Motor Bracket (B) GS 2A0123-01 1
3 Sprocket (A) No. 35×24T
(w/ 5×14 set
screw)
435557-01 1
4 Barrier (C) GS 3A0395-01 1
5 Bushing OCB-500 428394-02 1
1a
1
2
3
4
5

18
K. Accessories and Packaging
DM-200B
R-0
Title: K. Accessories and Packaging Model: DM-200B
Index
No. Description
Material or
Model Number Part Number
Required Number
R-0
1 Instruction Manual - 91A5DA10A 1
Packaging 1A1159A01
1 Pallet - 2A0853-05 1
2 Carton - 2A2903-45 1
3 Corner Post - 3A0782-03 2
4 Corner Post - 3A0782-24 4
5 Wood Block - B - 4A0004-02 4
6 Side Protector - 4A2304-01 4