HT HTL-TR-I063 User manual

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 1 / 49
双玻光伏组件安装说明书
Dual-glass PV Module Installation Instructions
连云港神舟新能源有限公司
Lianyungang Shenzhou New Energy Co.,Ltd

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 2 / 49
目录
1 基本信息 ............................................................................................................................................. 4
1.1 前言 .................................................................................................................................................. 4
1.2 警告 .................................................................................................................................................. 4
1.3 产品标识 .......................................................................................................................................... 8
2 系统设计 ........................................................................................................................................... 10
2.1 气候条件 ........................................................................................................................................ 10
2.2 安装地点选择 ................................................................................................................................ 10
2.3 倾斜角选择 .................................................................................................................................... 12
2.4 支架选择 ......................................................................................................................................... 13
2.5 逆变器选择 ..................................................................................................................................... 14
2.6 双面组件排布与布局优化 ............................................................................................................ 16
3 安装 ................................................................................................................................................... 17
3.1 安装安全 ........................................................................................................................................ 17
3.2 组件拆箱 ......................................................................................................................................... 19
3.3 安装方法介绍 ................................................................................................................................ 25
3.4 夹具安装（带框组件） ................................................................................................................ 26
3.5 夹具安装（无框组件） ................................................................................................................ 32
3.6 螺栓安装（带框组件） ................................................................................................................. 37
3.7 单轴跟踪系统安装（带框组件） ................................................................................................. 40
4 电气连接 ........................................................................................................................................... 41
4.1 电气连接注意事项 ......................................................................................................................... 41
4.2 组件接线 ........................................................................................................................................ 44
5 保养维护 ........................................................................................................................................... 46
6 免责声明 ........................................................................................................................................... 49

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 3 / 49
Contents
1. Basic Information ................................................................................................................................ 4
1.1 Preface Introduction .......................................................................................................................... 4
1.2 Warnings ............................................................................................................................................ 6
1.3 Product Identification ........................................................................................................................ 9
2 System Design .................................................................................................................................... 10
2.1 Climatic Conditions ......................................................................................................................... 10
2.2 Location Selection ........................................................................................................................... 11
2.3 Installation Inclination Angle Selection .......................................................................................... 12
2.4 Choose the Photovoltaic Support .................................................................................................... 13
2.5 Choosing the Photovoltaic Inverter ................................................................................................. 15
2.6 Bifacial Module Arrangement and Layout Optimization ................................................................ 16
3 Installation .......................................................................................................................................... 18
3.1 Installation Safety ............................................................................................................................ 18
3.2 Modules Unpacking ........................................................................................................................ 21
3.3 Introduction of Installation Method ................................................................................................ 25
3.4 Installation of Clamps（Module with Frame） .............................................................................. 29
3.5 Installation of Clamps（Module without Frame） ......................................................................... 34
3.6 Installation of Bolts（Module with Frame） .................................................................................. 38
3.7 Installation of Single-axis Tracking System（Module with Frame） ............................................ 40
4 Electrical Connection ......................................................................................................................... 42
4.1 Precautions for Electrical Connection ............................................................................................. 42
4.2 Wiring and Connections .................................................................................................................. 45
5 Maintenance ....................................................................................................................................... 47
6 Disclaimer .......................................................................................................................................... 49

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 4 / 49
1 基本信息
1.1 前言
感谢您选择 连云港神舟新能源有限公司 光伏组件。本手册所指的光伏组件是指由本单位所
生产和销售的光伏组件。
本说明书提供了神舟双玻光伏组件（以下简称组件）的安装和安全使用信息。
安装前，请仔细阅读和理解本说明书。如有任何问题，请联系我们的销售部门。
安装人员应熟悉太阳能光伏发电系统的机械和电气要求。安装组件时，安装者应遵守本手册和
当地相关法律规定的安全注意事项。
根据 IEC61730 标准：太阳能组件安全等级为 Class Ⅱ；太阳能组件防火等级为 A级（参考
UL790）。
1. Basic Information
1.1 Preface Introduction
Thanks for choosing PV modules of Lianyungang Shenzhou New energy Co., Ltd. . The PV
modules in this manual were manufactured or sold by our company.
This manual contains the information of installation and safe operation of Shenzhou’s Dual-glass PV
modules (hereafter referred to as "module”).
All instructions should be read carefully before installation. Please contact our sales department for
more information if you have any question.
The installer should be familiar with the mechanical and electrical requirement of PV system. The
installer should comply with safety precautions listed in this manual and local law regulations when
installing the modules.
According to IEC61730 standard, the safety class of solar module is class II; the fire protection grade
of solar module is class A (refer to UL790).
1.2 警告
1.2.1 安装太阳能光伏发电系统要求专业的知识和技能，必须由具备专业资格的工程师操作。
1.2.2 当组件暴露在太阳光或者其他光源下，组件内有直流电流产生，此时与组件的电气部分接
触可能会发生触电危险。

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 5 / 49
1.2.3 将组件应用于地面、屋顶等室外环境。如果组件安装在屋顶的话，必须安装在具有一定防
火能力的屋顶上，可以咨询当地的建筑部门来决定使用何种屋顶材料。组件不能替代屋顶及墙体材
料，部分替代也不允许。合理的支撑结构是系统设计人员或安装人员的责任。
1.2.4 当负载工作时，不要擅自断开组件的连接。
1.2.5 不要拆解组件、移动任何铭牌或黏附的部件。
1.2.6 不要将组件放置在容易产生或储存可燃气体的地方。
1.2.7 不得用人工聚集的阳光照射在组件上，不能将组件背面直接长时间暴露在阳光下。
1.2.8 不能让任何物件掉落或覆盖在组件上，严禁在组件上踩踏、站立或行走，因为这样会损坏
组件，并有可能对人造成伤害。
1.2.9 禁止通过拉拽组件接线盒电缆的方式移动组件。
1.2.10 在运输和安装过程中严禁孩子接触组件。
1.2.11 在运输和安装过程中，操作员请勿佩戴金属环、手镯、耳环、鼻环、唇环或其他金属饰
件。禁止用手直接接触组件的电气部分，使用符合电力安装工作绝缘要求的工具进行电气连接。
1.2.12 在运输过程中，确保组件不会受到撞击、剧烈震动。因为撞击、剧烈震动有可能造成组
件内的电池片隐裂。组件运到安装地以后，如果不能及时安装，需放置在平整的地面，并且增加防
潮、防风、防雨雪的防护措施。所有的包材都应该小心拆包。
1.2.13 不能损坏组件的玻璃，玻璃具有保护组件的作用。不要损坏组件边缘的密封，否则将导
致组件失效。破损的太阳电池组件具有危险性（电击和着火），这样的组件不能修复或维修，应该立

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 6 / 49
即换掉。
1.2.14 为降低发生电击或燃烧的风险，可以在安装太阳电池组件时用不透光材料覆盖在组件表
面。
1.2.15 安装人员需确保支架与光伏组件之间的连接牢固、无松动。
1.2.16 所有组件边框和安装架必须按照相应的《国家电气规程》正确接地。无框双玻组件没有
边框，不会形成电池和封装材料间的漏电流，因此无需接地处理。
1.2.17 不要用具有腐蚀性的化学药剂来擦拭组件。
1.2.18 屋顶安装会影响房屋的防火性能；根据 IEC61730 的规定，组件的耐火等级为 A级（参
考UL790）。光伏系统的消防等级应与屋顶一起评估，只有按照安装说明书中规定的方式安装时，组
件的防火等级才有效。
1.2.19 组件在储存、运输、安装、维护过程中，严禁与任何形式的油污、具有腐蚀性的化学试
剂接触。
1.2 Warnings
1.2.1 It requires specialized skills and knowledge for installation of solar photovoltaic systems. It
should be operated by professional installation personnel who have qualified licensed.
1.2.2 When the modules are exposed to sunlight or other light sources, DC current is generated in the
modules. At this time, if touching the electrical part of the modules, it may happen electric shock hazard.
1.2.3 The modules could be installed in outside environment, such as ground, roofs etc. If the
modules are installed on the roof, the roof should have a certain fire protection capability. It can consult the
local construction department to decide the roof material. Do not use this module to replace the whole or
partial roofs/walls of living buildings. The system designer or installer have responsible for reasonable
support structure.
1.2.4 Do not disconnect any of the modules connecter during work.
1.2.5 Do not disassemble modules or move nameplate or any adhesion parts of modules.
1.2.6 Do not place the modules where it is easy to full of combustible gases.
1.2.7 Do not use Artificially concentrated sunlight on the module. Do not expose the back of the
module to sunlight for a long time.
1.2.8 Avoid dropping or covering on the modules. Do not tread, stand or walk on modules, because

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 7 / 49
there is a risk of damage to the module and harm to person.
1.2.9 Avoid moving the modules by pulling cables or the junction box.
1.2.10 Keep children away from modules during transportation and installation.
1.2.11 Avoid wearing metal rings, bracelet, earrings, nose rings, lip rings or any metal accessories
during transportation and installation of the modules. Do not touch electrical part of the modules by hand
without any insulated protection. Use insulated tools which satisfy electrical requirement to connect
electrical parts of the modules.
1.2.12 During transportation of the modules, please make sure that any impact and strenuous vibration
should be avoid. The impact and strenuous vibration have possible to lead cracks of solar cell in the
modules. When the modules arrive the destination, before installation, the module should be placed on the
flat ground with protection which has ability to avoid moisture, wind, rain and snow. Please unpack
carefully.
1.2.13 Avoid any damage of the glass of the module, which can protect the modules. Avoid any
damage of the seal on the edge of the modules. Without seal protection, the modules have risk of destroy.
The damage modules have risk of electric shock or fire. The damage module can’t be repaired. If there is
any damage on the modules, please replace the modules immediately.
1.2.14 In order to reduce the risk of electric shock or combustion, opaque material can be used to
cover the front surface of the modules during installation.

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 8 / 49
1.2.15 Installers should make sure firm connections between the rack and PV module without loose
connections.
1.2.16 The frame and support of all modules should be grounded correctly, according to “National
Electrical Code”. The modules without frame have not leakage current between solar cell and insulation
material. Therefore, the modules without frame can be installed without grounded.
1.2.17 Do not clean the modules with corrosive chemicals.
1.2.18 It is possible to affect fire resistance of the house if roof-mounted. According to IEC61730, the
level of fire resistance of modules, which is installed on roof, is Class C (refer to UL790). For roof
application, the estimate of fire control level of module system should combine module and roof condition.
Only correct installation, which accords to installation instruction, the fire resistance of module system is
effective.
1.2.19 During the storage, transportation, installation and maintenance of components, it is strictly
prohibited to contact with any form of oil stain or corrosive chemical reagent.
1.3 产品标识
1.3.1 每个组件的背面都有标签，一般提供以下信息：
产品类型、重量、尺寸、熔丝电流、系统最高电压、标准测试条件下测得的额定功率、额定电
流、额定电压、开路电压、短路电流。
1.3.2 条形码（序列号）：每个组件都有一个唯一的序列号。它被永久地固定在组件内部，从组
件正面可以看到。
图1 条形码
1.3.3 组件条码由 14 位数码及划线组成。组件的序列号具有唯一性，其含义为：前八位为两位
生产工厂码、三位日期码和三位订单流水号组成，八位后为一划线，划线后六位即为组件生产流水
号，一个工单的组件数量不得超过 999999 块。

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 9 / 49
1.3 Product Identification
1.3.1 Each module has a label on the back, generally containing following information:
Product type, weight, size, fuse current, the system max voltage, rated power measured under standard
test conditions, rated current, rated voltage, open circuit voltage, short circuit current.
1.3.2 Bar code (serial number): each module is registered with a unique serial number. It is fixed in the
module permanently. It can see the bar code in front of the module.
Figure1 Bar Code
1.3.2.1 The unique bar code (serial number) of the module consists of 14 bits and a line. The first eight
digits of serial number are composed of two manufacture codes, three date codes and three order serial
Numbers. The line is followed by six digit numbers of module production code. The number of module in
each order will not exceed 999999.

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文件名称 双玻光伏组件安装说明书
文件编号 HTL-TR-I063 (V2.4)
连云港神舟新能源有限公司 文件版本号 V2.4 页码 10 / 49
2 系统设计
2.1 气候条件
2.1.1 相对湿度：＜85%。
2.1.2 组件运行的温度在-40℃-85℃。
注意：计算组件机械载荷（包括风和雪的压力）时需考虑安装方法和安装地点，计算机械载荷
时必须由专业的人员根据系统的设计要求进行计算。
2 System Design
2.1 Climatic Conditions
2.1.1 Relative humidity: < 85%.
2.1.2 The operating temperature of the module is - 40 ℃ - 85 ℃.
Note:When calculating the mechanical load of components (including the pressure of wind and snow),
the installation method and installation site should be considered. The calculation of mechanical load must
be carried out by professional personnel according to the design requirements of the system.
2.2 安装地点选择
2.2.1 HT 组件允许的最大安装高度是海拔 2000 米。
2.2.2 在标准测试条件下(1000 W / m²的辐照度,AM 1.5，25℃(77°F)环境温度)，组件的电气性
能参数如 Pmax 的标称值与标准测试条件下存在±3%的误差，Isc、Voc 的误差为±5%。
2.2.3 在北半球组件建议朝南，在南半球建议朝北。
2.2.4 太阳能组件的倾斜角指的是组件表面与地平面之间的夹角，如下图 2所示，组件表面与太
阳光垂直的时候功率输出最大。建议组件安装角度不小于 10 度。要了解最佳的安装倾斜角的详细信
息，请参考咨询当地可靠的太阳能系统安装公司。