HUALIAN HP-241G User manual

HP.24
lG
Opera
HUALIA.IT

INTRODUCTION:
I+-241G Color ribbon coderis a table
type semi-automatic
machinewith
motor andtouchingcontrolby limit switch andwith smallvolume,which canbe
suitable
for matchingwith the vertical filling packing machineand used for
printing the date of production and batch in the industriesof food, beverage,
medicineetc.Thismachineadopts
hot stamp
ribboninsteadof liquid ink. It can
print clearwords on any packingmaterials
with the features
of simpleoperation
andconvenient
maintenance.
1.Features:
a. It's especially
suitable
for the industriesof food andmedicine:
adopt
hot
stamp ribbon avoiding the anxiety of ink contamination,keeping hand and
machine
clean
and
tidy.
b. Wide application:
Any packingmaterials
canbe imprintedby it, including
PP,
PE,OPP,CPP film, aluminiumfoil, paper.
c. Adjustable temperature:electric constant temperafure control can set
different
heattemperature
to fit for low,medium,
hightemperature
ribbon.
d. Convenient
for replacingtype:Precious
structure
makestype replacement
very easy.
e. Simply operation:
reasonable
design,and preciseprocessing
guarantee
machine'sautomation
andeasv
control.
2.
Application:
Canprint productiondate(year,
month,day),batchcode,expiry date,weight
etc.
Printed material includes plastic film, different kinds of laminatedfilm,
aluminum/plastic
film, paper,
Paper/plasticsheet,
leather,
plastic
products
etc.
3.Main technology
parameters:
Speed I0-260times/min,
steplessspeed
adiustment
Printing
area Single
line:
ma:<.
4x35
app.
15
pcs
oftype
Double
line:
max.8x35
app.
30
pcs
oftype
Third
line:max.l2x35app.45
pcs
oftype
Printine
type Arabic
numbers.
Enelish
letters
and
Chinese
characters
Hotstamp ribbon Standard
width
35mm,
length
100mm,
coil
diameter
Q25.4mm,
color
selectable
Power AC220Vl50Hz:
I10V/60H2.
I50W
Size 255x225x315mm
Weieht 8ke
Motor Reducer
motor:
20W.
2z\V,rotation
speed
280turn/min
I

10 I2 13
28 27
1. Stamp
Pad,2.Pull spring,3.Swing arm,4.Handle,
S.Convey
belt, 6Ribbon
collect wheel, T.Ribbonfeed wheel, 8Adjusting assembly
g.Excentric
wheel,
l0.Connectionpole,
ll.Pring oftensionwheel,l2 Stop pole,
l3.Limit wheel,14..
Two-head
Screw,l5.Microswitch,16..Impression
Rectangular
Plate,
l7.stepmove
spring l8.Stepmove
swing afin wheel, l9.Bolt of step-move
pull arm,20.
Step-move
arm2l., Limit Block, 22.Heat-separate
block,23.Heater
tube,24.Heat
block,25.Handle
of typebase,
26.Pnnt
head,
27
.Stop
plate,
28.Type
, 2g.Stepmove
wheel,30Ribbon
wheel
9
22
23
24
25
26
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4. Usage method: (pleaserefer
to
the
structure
diagram
on
the
front
side
of
the
machine
)
A. Ribbon Tension
Adjustment (Adjustment isdone
in factory)
The
minimum
limit ofthe
tension
isthe
ribbon
won't beloose.
Try to reduce
thetension
if possible.
If thetension
is toolow theribbonrolling will run off the
tracking. The ribbon will be irregular and the ribbon will stick to the printed
materials.
B. Damping Force
Adjustment (Adjustment isdone
in factory)
Whenthe ribbonis installed
in the reel,appropriate
damping
forcecan
keep
the ribbon moderately
tight during the operating.
Too loosereel will affectthe
printing because
of too muchribbon feed.Tootight reelwill dragthe ribbon and
may
breakdown
in severe
cases.
C.Ribbon setuP
pull out the ribbon feed wheel (7) with slight force, disassemble
its nut,
external
coil andribbon papercore;replace
with new ribbon, setup
external
coil
and
nut,then
installthewholewheel
back
to theaxle,
and
pushit inside.
Reel
ribbon
on
wheel
and
rollers
according
tostructure
draft.
At lost
use
asticker
toadhere
ribbon
end
on
the
paper
core
ofribbon
collect
wheel.
When
installation,
please
make
surethat
make
ribbon's
inkside against
rollerand
axle
center.
Furthermore,
when
ribbon
cross
between
thestep
move
wheel
and
presswheel,
should
move
upward
the
handle
(4)tomakethe
press
wheel
slightly
offthe
step
move
wheel.
Release
the
handle
after
ribbon
cross,
and
press
wheel
would
automatic
reset.
D. Change
of hot stamP
ribbon width
Change
the ribbon and adjustthe two end-plate
of ribbon roller, make the
distance
between
two plates
is lmm wider
than
ribbon
width'
E.Adjustment of connection
Pole
According
tothe
thickness
ofprintedobjects,
adjust
length
of connection
pole
(10).
First
release
twonutofconnection
pole,
because
one
thread
ofpoleisclockwise,another
isanticlochwise,
so
justrotate
boltto adjust
length
of connection
pole.Correct
length
ofpole
should
guarantee
the
type
height
should
be1.5-2mm
lower
than
topofprinted
object,
when
printhead
isat
the
lowest
position.
Please
note
that
the
length
ofconnection
pole
wouldaffect
printpressure.
If pressure
istoohigh,
the
ribbon
might break
orprinted
materials
aredamaged;
if pressure
were
toolow,
the
printed
characters
would
beillegible.
So
operator
should
paygreatattention
toadjustment
ofpolelength
F.
Adjustment of ribbon step
distance
Each
timetheprint head
(26)reciprocate,
thepull arm(18),swingarmof step-
movewheel(20)and
one
direction
movedevices
will makethe step-move
wheel
(29)
turnanangle,
so
drive
ribbon
move
adistance,
whichis
justcalled
step
distance.
If step
distance
istoobig,ribbonwill beconsumed
fast;step
distance
istoo small,
printingcharacters
will beillegible.Thebest
step
distance
should
be lmm longer
than
heightof characters. -3

t
\
Toadjust
step
distance
of ribbon,
loose
the
butterfly-shaped
nutof adjust
bolt(21),
upward
moveto reduce
step
distance,
downward
moveto increase
step
distance.
After adjustment,
tightenthebutterfly-shaped
nut.
G.
Adjustment of temPerature:
clockwise rotate the knob of temperature to raise the temperature,
anticlockwise
rotate
to low downit.
Preheat
timeof machine
is 15-20
minutes'
II. Lock-and-follow control:
I. TyperePlacement
Slightly move the handleof print headinside (L5-2mm), meanwhilerotate
handle
in 90-lg0 degree
centigrade,
loose
loopto takeoutprint head.
Loose
the
fixing bolt to replacetype. please note not to knock type, or they might be
damaged.
J.Print
After aboveadjustment,
you could startformal coding. The control way of
printing canbe selected
by operator.
This machineshould
betterbe used
to print
onsingle
sheet.
Adjust
the
locating
strip
onbaseboard
according
to objects'
size.
K. Cleanness
Timely clean
ribbonfeedwheelandpress
wheelandguidepolewith aether
or
alcohol.
in order
to avoid
ribbon
stick
tothem
ortooslide.
CONTROL
HP.24IG 4POWER
220v
4
HP-}4hGHOT PRINTER Principle diagram of electric's
I
I
\
limit switch
controller
HP-24TG
I+ -24IGEqui
P
-
and-
steP
figure
-4-

5.
Trouble
shooting:
No Trouble Reason Solution
IThere
is emboss
shape
objects,
butno
color
a.Insufficient
preheat
b.Ribbon
sides
are
faulty
installed
c.Too
lowtemperafure
d.Heater
tube
damaged
e.Ribbon
deteriorate
f. Too
hightemperature
a.
Preheat
machine
over15
minutes
b.Install
according
to
machine
manual
c.Raise
temperafure
d.Replace
heater
tube
e.
Replace
ribbon
f. Reduce
temperature
2No
emboss Connectionpole
istoo
short Adjust
double
head
bolt
according
tomanual
a
JPrinting
notclear
a.Insufficientpreheat
b.Heat
temperature
toolow
c. Movestep
of ribbon
is too
short
d.Insufficient
printpressure
e.Ribbon
not
move
f. Ribbon
dipped
water,
oil or
deteriorate
g.Too
hightemperature
a.
Preheat
more
time
b.Raise
temperature
c.Adjust
move
step
of
ribbon
d.Adjust
double
head
screw
according
tomanual
e.
Replace
one
direction
bearing
of step
move
wheel
oradjustribbon
tension
force
f. Replace
ribbon
g.Decrease
temperafure
4Ribbon
melt
off Too
hightemperature Decrease
temperature
5Printcolor
darknes
and
emboss
deepness
is
unpopular,
a.Height
oftypehas
big
difference
b.Bottom
surface
ofprint
head
isnot
parallel
with
bottom
base
c.Types
arenot
installed
well
a.
Select,
repair
orreplace
types
b.Check
and
adjust
c.Re-install
types
and
press
tightly
6Ribbon
Move
off-line
a.
Guiding
poles
transformed,
not
parallel
b.Guiding
belt
stopring
isnot
incorrect
position
c.Ribbonpress
w'heel
not
well
contact
stepmove
rvheel
a.Check,
adjust
andreinstall
b.Check
and
adjust
c.Adjust
pressure
ofspring
7Top
head
of Connecting
pole
cannot
stop
inthe
position
before
topstop
point
a.Close switch and sensor
blockisn't
inrightposition
b.Close
switch
damaged
a.Adjust
the
positions
of
close
switch
and
sensor
block
on
eccentric
wheel
b.Replacement
8Print headoftenjammed a.Connectionpoleistoo long
b.Bottomrubber
plateageing
a.Adjust
toshorten
connection
pole
b.Replacement
-5-

6.
PACKING
LIST:
7.SAFEPRODUCTION
NOTICE:
a.
Please
read
thisinstruction
carefully
beforeoperation.
b. Please
usetriplex receptacle
outletwith ground
wire. Make sure
thepoweris
grounded
to avoid
theelectricalleakage
to protect
thepersonnel
safety.
c.Please
don't touchtheprintedhead
andtheheating
components
with handin
caseof scald.
d. Please
don't put your hand
under
theprinted headin case
there
is crush
or
scald
by themachine.
e. If the printed headis locked by the thick packing bags,paper or foreign
materials,please
press
the EmergentStop Switch immediatelyto lift the printed
head.
No Name Specification Qty Note
IHotfoil coder IJP-241G I set
2Types Standard I box In toolbag
a
JTool
bag lpc
4Hexangular
wrench 3mm lpc In toolbag
5Fuse 2A 2
pcs
6Smalltweezer lpc In type
box
7Operation
manual I+-241G lpc
8Hot stamp
ribbon 1roll Onmachine
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