HUBBELL LIGHTING DUAL LITE EV4R Series Manual

WARNING – This product contains chemicals known to the State of California to cause cancer, birth
defects and/or other reproductive harm. Thoroughly wash hands after installing, handling, cleaning,
or otherwise touching this product.
Emergency Lighting Equipment For Use in Damp Locations
Damp location listed units are suitable for installation in:
1. Interior locations subject to moderate degrees of moisture, such as some basements, some barns,
some cold storage warehouses, and the like.
2. Partially protected locations under canopies, marquees, roofed open porches and the like.
Twin Dual-Head LED Emergency Lighting
Unit Standard and Spectron Equipped Models
Installation, Operation, and Service Instructions
EV4R Series
IMPORTANT SAFEGUARDS
When using electrical equipment, basic safety precautions should
always be followed including the following.
READ AND FOLLOW ALL SAFETY
INSTRUCTIONS
1. Do not use outdoors.
2. Do not let power supply cords touch hot surfaces.
3. Do not mount near gas or electric heaters.
4. Equipment should be mounted in locations and at heights where it will not readily be
subject to tampering by unauthorized personnel.
5. The use of accessory equipment not authorized by the manufacturer may cause an
unsafe condition.
6. Do not use this equipment for other than its intended purpose.
 7. Servicingofthisequipmentshouldbeperformedbyqualiedservicepersonnel.
8. Test cycling: the Life Safety Code (NFPA 101) requires testing of emergency lighting units
once a month for a minimum of 30 seconds, and once a year for a minimum
of 90 minutes.
INSTALLER:
•SEE UNIT LABEL FOR ADDITIONAL MODEL SPECIFICATIONS
•SAVE THESE INSTRUCTIONS FOR USE BY OWNER/OCCUPANT
RECYCLING INFORMATION
All steel, aluminum and thermoplastic parts are recyclable.
NOTICE: Emergency units contain rechargeable batteries
which must be recycled or disposed of properly.
Hubbell Lighting, Inc. Life Safety Products • www.dual-lite.com
©2016HubbellLighting,Inc.,AllRightsReserved•Specicationssubjecttochangewithoutnotice.•PrintedinU.S.A.
93062569_A 06/17
Service / Maintenance
SERVICE/MAINTENANCE
Maintenance
This emergency lighting unit should be tested and maintained in accordance with National Electrical Code and NFPA 101 Life Safety
Code requirements. It is recommended that emergency light fixtures be tested for 30 seconds once a month and for 90 minutes once a
year.
Taking A Unit Out Of Service
If a unit is to be deliberately taken out of service for an extended period, the battery lead connector should be disconnected from the
charger circuit board and insulated so that the battery will go into storage in a fully charged condition.
Replacing The Battery
1. De-energize the AC power.
2. Disengage the housing cover from the backplate.
3. Disconnect the battery leadsfrom the charger circuit board.
4. Remove the battery from the clips inside the cover.
5. Replace with a new battery (see unit model label for correct part number) and reconnect leads.
6. Reassemble cover to backplate.
Replacing LED Lamps
The LED lamps inside the unit are not replaceable or field serviceable. Please see dual-lite.com for further assistance.
Troubleshooting
Emergency circuit does not work
• Batteries are shipped uncharged and disconnected. Connect battery leads and charge 24 hours before testing.
• Make sure the charger board and test button/light pipe are properly seated and aligned.
• Check wiring connections.
93066338

BACKBOX INSTALLATION FIXTURE INSTALLATION
93034795
Enclosure:
Trim Ring:
Trim Ring Screws:
Hanger Bars:
Hanger Bar Screws:
T-Bar Clips:
T-Bar Screws:
1
1
4
4
2
4
4
Enclosure:
Trim Ring:
Trim Ring Screws:
Hanger Bars:
Hanger Bar Screws:
T-Bar Clips:
T-Bar Screws:
1
1
4
4
2
0
0
Enclosure:
Trim Ring:
Trim Ring Screws:
Hanger Bars:
Hanger Bar Screws:
T-Bar Clips:
T-Bar Screws:
1
1
4
4
4
0
0
Use template provided to cut
hole in ceiling tile. (Note the
range of hanger bars - template
should be centered along
hanger bar direction.) Knock out
the most convenient knock-out in the
enclosure and thread wiring through,
and install conduit fitting and conduit.
Mount hanger bars with clips to the
T-Grid. Slide the trim ring down
to level of tile face and tighten
trim ring screws.
T-Grid Ceiling:
Between Joists:
Between Joists
Turned 90
°:
93067925
93067918
93067919
93067920
T-BAR CLIP (4) AND SCREW (4)
HANGER BAR (4)
TRIM RING
TRIM RING SCREW (4)
HANGER BAR SCREW
* 2 IF SIDE MOUNTED *
* 4 IF END MOUNTED *
ENCLOSURE
Use template provided to cut
hole in ceiling. (Note the
range of hanger bars - template
should be centered along
hanger bar direction.) Knock out
the most convenient knock-out in the
enclosure and thread wiring through,
and install conduit fitting and conduit.
Hammer hanger bars into joists and
secure with one nail through one hole
in each hanger bar . Slide the trim
ring flush with theceiling face and
tighten trim ring screws.
Remove the hanger bar screws on
the sides of the enclosure and slide
the hanger bars out of the tabs.
Secure each pair of hanger bars on
the ends of the enclosure with 2
screws, making sure both screws pass
through the slots in both hanger bars.
(The distance this hanger bar
orientation will reach is limited to
21 inch joist spacing. Add spacers
to joists if necessary.) Now follow
"Between Joists" instructions.
Note - in this orientation, only the top
enclosure knock-out can be used.
Once hammered in,
add nail to each tab here
Once hammered in,
add nail to each tab here
BACKBOX INSTALLATION
This unit is designed to be mounted in the ceiling. Provide standard unit with a single unswitched supply from a
120-277VAC, 50/60Hz branch circuit used for normal lighting in area to be protected. For Spectron
®
self-testing/self-diagnostic unit, provide unit with a 120VAC or 277VAC 50/60Hz branch circuit.
The rectangular light pattern emitted from the EV4R is oriented the same as the rectangular enclosure.
Choose from below the corresponding mounting method accordingly:
,
.
FIXTURE INSTALLATION
Connect both batteries to the circuit board as shown. Connect
either battery to the left or right header.
93067921
Step 1
Step 2
Step 3
The EV4R is packaged with the
rectangular face attached. If so
desired, remove the rectangular
face and replace it with the round.
OR
The EV4R unit is equipped
with intelligent wiring.
Connect the black wire from
the unit to the hot building
wire (120-277VAC 50/60Hz),
the white wire to the
neutral building wire, and the
building ground to the green
ground wire mounted inside
the enclosure. Secure all
with wire nuts.
All wires and components not shown
for clarity.
Make sure the jumper is installed as shown, leaving the third pin
away from the batteries exposed.
93067922
Step 4
93067924
Tuck wires neatly in and insert fixture into
the backbox and screw the assembly in place.
Tilt the adjustable LED assemblies to your ceiling
height as shown below:
1 234 4321
12' ceiling - position 4
11' ceiling - position 3
10' ceiling - position 2
9' ceiling - position 1
Step 5
Test
Button
93067921
93067923

OPERATION
“AC ON” LED is illuminated when AC power is present.
NOTE: All models are supplied with an AC Lockout circuit, which prevents the emergency lights from illuminating
when the battery is connected and no AC power is present.
NOTE: All models are supplied with a Low Voltage Disconnect circuit, which prevents damageto the battery from
deep discharge during prolonged emergency operation.
NOTE: Batteries are often shipped in a discharged state – this is normal. The battery will require charging. Allow
24 hours of charging before testing the unit.
Models with SPECTRON®Self-Testing/Self-Diagnostic Circuitry
Models equipped with the Spectron® self-testing/self-diagnostic electronics system provide:
Visual indication of AC power status Visual indication of self-diagnostic test status and results
-- Visual indication of any unit malfunctions include –
Battery Disconnected Battery Fault Charger Fault LED Driver Fault Lamp Fault
Spectron equipped units also include:
Brownout protection: unit will automatically transfer to emergency operation upon detection of low AC power (approximately 80% of
nominal line).
Time Delay Retransfer: upon return of normal AC power, unit will remain in emergency mode for an additional 15 minutes to allow AC
power to stabilize.
LED Status Indicator
A bicolor LED (green/red) is provided on the control panel
of all models equipped with the Spectron® option.
Green Operating Status LED:
The green Operating Status LED serves as both an AC
power and self-test indicator. During normal operation,
the green Operating Status LED will be illuminated,
indicating the presence of AC power. During all auto-
matic or manual self-test cycles, the green Operating
Status LED will blink twice every second.
Red Service Alert LED:
Under normal operating conditions, the red Service Alert
LED indicator will remain off. If the Spectron® controller
detects a malfunction, the red Service Alert LED will blink
in the pattern listed in the following table:
Automatic Tests
The unit will automatically initiate a self-test/self-diagnostic
cycle based on the following table:
Testing Period Duration of Test
Once a month 1 minute
Once every 6
months
Alternating:
30 minutes or 60 minutes
Manual Tests
Using the unit test switch, users can initiate different
duration test cycles based on the following table:
Initiating Action Test Cycle
Press test switch once 1 minute
Press test switch twice 90 minutes
Pressing the test switch any time after a 90 min. test
cycle has begun cancels the remainder of the 90 min. test
and returns the unit to normal operation.
Red Status LED Code Description
One blink ON/pause Battery disconnected
Two blinks ON/pause Battery fault
Three blinks ON/pause Charger fault
Four blinks ON/pause LED Driver fault
Five blinks ON/pause Lamp fault
Red/Green alternating Load Learn in Process
OPERATION OPERATION
N
OPERATION
“AC ON” LED is illuminated when AC power is present.
NOTE: All models are supplied with an AC Lockout circuit, which prevents the emergency lights from illuminating
when the battery is connected and no AC power is present.
NOTE: All models are supplied with a Low Voltage Disconnect circuit, which prevents damageto the battery from
deep discharge during prolonged emergency operation.
NOTE: Batteries are often shipped in a discharged state – this is normal. The battery will require charging. Allow
24 hours of charging before testing the unit.
Models with SPECTRON®Self-Testing/Self-Diagnostic Circuitry
Models equipped with the Spectron® self-testing/self-diagnostic electronics system provide:
Visual indication of AC power status Visual indication of self-diagnostic test status and results
-- Visual indication of any unit malfunctions include –
Battery Disconnected Battery Fault Charger Fault LED Driver Fault Lamp Fault
Spectron equipped units also include:
Brownout protection: unit will automatically transfer to emergency operation upon detection of low AC power (approximately 80% of
nominal line).
Time Delay Retransfer: upon return of normal AC power, unit will remain in emergency mode for an additional 15 minutes to allow AC
power to stabilize.
LED Status Indicator
A bicolor LED (green/red) is provided on the control panel
of all models equipped with the Spectron® option.
Green Operating Status LED:
The green Operating Status LED serves as both an AC
power and self-test indicator. During normal operation,
the green Operating Status LED will be illuminated,
indicating the presence of AC power. During all auto-
matic or manual self-test cycles, the green Operating
Status LED will blink twice every second.
Red Service Alert LED:
Under normal operating conditions, the red Service Alert
LED indicator will remain off. If the Spectron® controller
detects a malfunction, the red Service Alert LED will blink
in the pattern listed in the following table:
Automatic Tests
The unit will automatically initiate a self-test/self-diagnostic
cycle based on the following table:
Testing Period Duration of Test
Once a month 1 minute
Once every 6
months
Alternating:
30 minutes or 60 minutes
Manual Tests
Using the unit test switch, users can initiate different
duration test cycles based on the following table:
Initiating Action Test Cycle
Press test switch once 1 minute
Press test switch twice 90 minutes
Pressing the test switch any time after a 90 min. test
cycle has begun cancels the remainder of the 90 min. test
and returns the unit to normal operation.
Red Status LED Code Description
One blink ON/pause Battery disconnected
Two blinks ON/pause Battery fault
Three blinks ON/pause Charger fault
Four blinks ON/pause LED Driver fault
Five blinks ON/pause Lamp fault
Red/Green alternating Load Learn in Process
Note: After clearing a 5 blink lamp fault by initiating a load learn
test, a 60 second manual test must be initiated.
Note: After clearing a 5 blink lamp fault by initiating a load
learn test, a 60 second manual test must be initiated.