HUCK Seiltechnik 4591-71 User manual

HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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AAssembly Instructions
Slackmaster combination 1
Art.-No. 4591-71
Attention! Only use the assembly instruction in the scope delivery
for the assembly and maintenance of the respective equipment!
Operator: _________________________________________________________
Location: _________________________________________________________

HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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Revisionshistorie
Revision 0 –2012-26-06
Erste freigegebene Version FH
Montageanleitung
Revision 3 2022-12-04
Neue Form der Anleitung FH
Alle Rechte vorbehalten
© Copyright 2012 Huck Seiltechnik GmbH

HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
[email protected] - www.huck.net
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Please note the explanations and abbreviations and notes.
For any queries please contact the manufacturer
Contents
AAssembly Instructions Slackmaster combination 1 Art.-No. 4591-71.......................1
1Introduction Assembling..............................................................................................4
2Datasheet: Slackmaster combination Art.-Nr.4591-71................................................6
3Delivery contents (parts list with part numbers) ........................................................8
4Assembly instructions................................................................................................13
5Post installation checks .............................................................................................17
BMaintenance instructions Slackmaster combination 1 Art.-Nr. 4591-71 ........19
6Introduction Maintenance...........................................................................................21
7General maintenance information .............................................................................22
8Maintenance timetable................................................................................................24
9Regular maintenance..................................................................................................25
10 Monthly maintenance .................................................................................................26
11 Quarterly maintenance...............................................................................................26
12 Half yearly maintenance.............................................................................................27
13 Annual maintenance...................................................................................................27
14 Maintenance printout..................................................................................................29
15 Hand over document ..................................................................................................31
List of Tables
Table 3-1: Delivery contents, in words...................................................................................8
Table 3-2: Delivery contents, in symbols................................................................................9

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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier or from Fa. Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
Please do not hesitate to call your supplier if you have any problems during in-
stallation or with any other questions. You can reach us at the following Tel.
[phone].
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another simi-
lar lubricant.

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Drawings / Views
All optical drawings are showing only the measurements/dimensions and are
no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are serv-
ing for the further development of our articles and are reasonable for the cus-
tomer.
Measurement tolerances
Because of the properties and characteristics of the components, minor meas-
urement tolerances compared to the indication on the sketches are possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.

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2 Datasheet: Slackmaster combination
Art.-Nr.4591-71
1. Component zone: 3,87 m x 3,87 m
safety zone:: 6,90 m x 6,90 m
Height of equipment: 1,44 m
Height of Fall: 0,47 m
Fall protection area: 39,5 m²
2. Required safety surface:
3. Name and size of the largest part of the device:
Steel Post Pos. 01 / 2,40 m, Ø 101,6 mm
4. Name and weight of the heaviest part of the equipment:
4 Steel Posts Pos. 01 / ca. 68 kg
5. Intended age group: from 3 years
6. Attention! Device for embedding + for setting in concrete:
Foundation
Concrete: C25/30
Concrete requirements: 1,6 m³
Foundation size: 0,80 m x 0,80 m x 0,50 m, 0,80 m x 0,80 m x 1,10 m incl.
100 mm drainage layer
Quantity: each 4x
Concrete upper edge: 400 mm below upper edge (O.K.) of play level
Excavation size:
4x 800 mm x 800 mm x 1100 mm (inclusive 100 mm drainage layer)
Surface material
Description / mm
Minimum thickness
of layer / mm
Maximum height of
fall / mm
Lawn / topsoil
-
-
≤ 1000*
Bark mulch
20 –80 Particle size
300
≤ 2000
400
≤ 3000
Wood chips
5 –30 Particle size
300
≤ 2000
400
≤ 3000
Sand
0,25 –2 Grain size
300
≤ 2000
400
≤ 3000
Gravel
0,25 –8 Grain size
300
≤ 2000
400
≤ 3000
Other floor materi-
als
As per HIC audited
Critical drop height
as tested
Sand and gravel must be well rounded to remove most of the silty or clayey particles. Washed sand or gravel is considered to be
alluvial and free from silty or clayey particles. With gravel this is generally described as "pearl gravel". Degree of non-uniformity
D60/D10 < 3.0. The grain size can be determined by using a sieve method.

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7.
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are de-
signed for soils class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion
of stone (portion < 30% with bigger diameter of 63 mm grain size)
Soil class 5: ground with soil class 3 and 4 with big portion of stones (por-
tion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations have to
be enlarged for about 50%!
8. assembly time approx. 1.5 hours after completion of the excavation of the respective ex-
cavation sizes
Needed persons: 3
9. Possibly required spare parts can be obtained directly from your supplier or from the com-
pany Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax.[phone]
10. We hereby confirm that this play equipment has been tested
and certified in accordance with the play equipment standard EN 1176-1.

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3 Delivery contents (parts list with part numbers)
3.1. In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Mis-
sing
1
4
Steel posts
2,40 m long, Ø 101,6
mm
2
4
red caps for the steel posts
for Ø 101,6 mm
4
4
Turnbuckle
M12
5
1
Game part / Slackline
100
4
blue HDPE board with
clamp
for Ø 500 mm
101
?
Pipe clamp
for Ø 101,6 mm
102
12
self-tapping
Screws
4,5 x 25 mm
103
4
Pipe clamp as floor anchor
for Ø 101,6 mm
104
12
Lock screw
M8 x 35 mm
105
12
Cap mother
M8
4
Sidewalk slab (on site /
by customer)

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3.2. In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quanti-
ty
Symbol
1
4
Steel posts 2,40 m, Ø 101,6 mm
2
4
red caps for the steel / posts for Ø 101,6 mm
4
4
Turnbuckle M12
5
1
Game part / Slackline
100
4
blue HDPE board with clamp / for 101,6 mm
101
?
Pipe clamp / 101,6 mm

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102
12
self-tapping
103
4
Pipe clamp as floor anchor
104
12
Lock screw
105
12
Cap mother
4
Sidewalk slab (on site / by customer)

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See in the drawings
Abbreviations
AB
The legally prescribed setting times must be observed!
D
C25/30 concrete (for foundations) Q.ty required: 1,6 m³
ER
Ground, fall protection etc. (ground) 100 mm thick
F
Fall protection
G
Drainage layer
Gehw.Pl.
Sidewalk slab (to be provided by the customer)
M.Lot!
mast / post vertically!
O.K
Top edge play level
PS
Minimum safety area 39,5 m²
Concrete top edges rounded. Important foundation sizes ap-
ply to normal soil classes 3-4. In the case of sandy, soft soils,
dimension accordingly
Round off foundation edges (min.R = 100 mm)! Sizes of fun-
dations are designed for soils class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with
minor portion of stone (portion < 30% with bigger diameter of
63 mm grain size)
Soil class 5 : ground with soil class 3 and 4 with big portion of
stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foun-
dations have to be enlarged for about 50%!

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Screw locking device!
glue all screws, nuts and sleeves with loctite.
(not less than 5 drops !)
(except for lock nut)

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4 Assembly instructions

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5 Post installation checks
If the equipment has not been installed safely, you must ensure that
the public is prevented from using it.
5.1 Marking filler depth
Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
•Safe equipment installation is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
Please make sure that all assembly aids have been removed from the playing
area. The equipment must not be approved for use until this check has been
made.
5.4 Information about inspection of the equipment before it is used for the
first time
There are no special inspection requirements to be met before the equipment
is used for the first time.
5.5 Retighten bolts
After one week of play, please retighten all bolts again. Later upon respective
maintenance.
.
Dt

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BMaintenance instructions
Slackmaster combination 1
Art.-Nr. 4591-71

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Revisionshistorie
Revision 0 –2012-26-06
Erste freigegebene Version FH
Montageanleitung
Revision 3 2022-12-04
Neue Form der Anleitung FH
Alle Rechte vorbehalten
© Copyright 2012 Huck Seiltechnik GmbH