HUCK Seiltechnik Slack Master Combination 2 User manual

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 1 -
AAssembly Instructions
Slack Master Combination 2
Art. 4591-72
Operator: _____________________________________________________
Location:______________________________________________________

2 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc
Revision history
Revision 0 –2012-20-06
The first allowed version
Revision 03 2020-04-28
Ansichten komplett überarbeitet PM
neu Aufhängemaße FH Assembly instructions
All rights reserved
© Copyright 2013 Huck Seiltechnik GmbH

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 3 -
Contents
AAssembly Instructions Slack Master Combination 2 Art. 4591-72 ..........................................1
1Introduction Assembling ...............................................................................................................4
2Datasheet, Slack Master Combination 2 Art. 4591-72.................................................................5
3Delivery contents (parts list with part numbers).........................................................................7
4Erection instructions................................................................................................................... 12
5Post installation checks.............................................................................................................. 19
BMaintenance Instructions Slack Master Combination 2 Art.4591-72...................................... 17
6Introduction Maintenance........................................................................................................... 18
7General maintenance information.............................................................................................. 19
8Maintenance timetable ................................................................................................................ 21
9Regular maintenance................................................................................................................... 22
10 Monthly maintenance.................................................................................................................. 23
11 Quarterly maintenance................................................................................................................ 23
12 Half yearly maintenance.............................................................................................................. 24
13 Annual maintenance.................................................................................................................... 24
14 Maintenance printout................................................................................................................... 26
15 Hand over document................................................................................................................... 28
List of Tables
Table 3-1: Delivery contents, in words .....................................................................................................7
Table 3-2: Delivery contents, in symbols..................................................................................................8

4 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc
1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier or from Fa. Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
Please do not hesitate to call your supplier if you have any problems during
installation or with any other questions. You can reach us at the following Tel.
[phone]
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator
who must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another
similar lubricant.

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 5 -
2 Datasheet, Slack Master Combination 2 Art. 4591-72
1. Space requirement: 3490 x 3490 mm
Height of equipment: 2440 mm
safety zone: 6490 x 6490 mm
Height of fall: 1630 mm
Fall protection area: 37,86 m²
2. Required safety surface:
Surface material
Description
mm
Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Lawn / topsoil
-
-
≤1000*
Bark mulch
3. 20 –80 Particle size
300
≤ 2000
400
≤ 3000
Wood chips
4. 5 –30 Particle size
300
≤ 2000
400
≤ 3000
Sand
5. 0,25 –2 Grain size
300
≤ 2000
400
≤ 3000
Gravel
6. 0,25 –8 Grain size
300
≤ 2000
400
≤ 3000
Other floor
materials
As recommended by manufacturer
Critical drop
height as
tested
Sand and gravel must be well rounded to remove most of the silty or clayey particles. Washed sand or gravel is
considered to be alluvial and free from silty or clayey particles. With gravel this is generally described as "pearl
gravel". Degree of non-uniformity D60/D10 < 3.0. The grain size can be determined by using a sieve method.
3. Name and size of the largest part of the device:
Steel posts Pos. 01 length 3400, Ø101,6 mm
4. Name and weight of the heaviest part of the equipment:
Steel posts Pos. 01 –24,15 kg
5. Intended age group: 3 years and over
6. Attention! Device for setting in concrete:
Foundation size: 4x 800 x 800 x 600
Concrete: C25/30
Required concrete: 1,54 m3
Excavation size: 4x 800 x 800 x 1100 mm (incl. 100 m drainage layer)

6 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc
7.
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are “4-5”
(natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of
stone (portion < 30% with bigger diameter of 63 mm grain size).
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size).
In case of sandy and soft soils, the surface measure of foundations have to be
enlarged for about 50%!
8. Assembly time, once foundations completed: 3 hours.
Required assistants: 2 persons.
9. Possibly required spare parts can be obtained directly from your supplier or
from the company Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax.[phone]
10. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 7 -
3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
01
4
Steel post
Lg. 3400 mm /
Ø 101,6 mm
02
4
Cover cap red
Ø 101,6 mm
03
6
Turnbuckle
(pre-assembled on
Pos. 04 + 09)
M12
04
1
Slackline
AM 4240 mm
05
1
Bowline
AM 3000 mm
06
1
Holding ring
AM 3000 mm
07
1
Garland Rope
AM 3000 mm
08
1
Hang loops
AM 3000 mm
09
2
Balancing rope
AM 3000 mm
10
4
HDPE plate with pipe clamp
Ø 490 mm
11
18
Pipe clamp
Ø 101,6 mm
12
12
Self-drilling screw
4,5 x 25 mm
13
4
Pipe clamp as ground anchor
Ø 101,6 mm
14
12
Carriage bolt
M8 x 35 mm
15
12
Acorn nut
M8
16
4
Pavement slab
(on site / by customer)
Ca. 300 x 300 mm

8 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc
3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
01
4
Lg. 3400 mm / Ø 101,6 mm
02
4
Ø 101,6 mm
03
6
M12 (pre-assembled on Pos. 04 + 09)
04
1
AM 4240 mm
05
1
AM 3000 mm

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 9 -
Pos.
Quantity
Symbol
06
1
AM 3000 mm
07
1
AM 3000 mm
08
1
AM 3000 mm
09
2
AM 3000 mm
10
4
Ø 490 mm
11
18
Ø 101,6 mm
12
12
4,5 x 25 mm

10 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc
Pos.
Quantity
Symbol
13
4
Ø 101,6 mm
14
12
M8 x 35 mm
15
12
M8
16
4
Ca. 300 x 300 mm
(on site / by customer)

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 11 -
Loctite-Thread locking adhesive!
Glue all screws, nuts and sleeves with loctite.
(not less than 5 drops !)
(except for lock nuts)

12 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc
4 Erection instructions

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 13 -

14 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 15 -

16 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 17 -

18 \\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc
Abreviations
AB
Minimum legal setting time
AM
Axial dimension
D
Concrete C25/30 (for foundations)
Concrete requirement: 1,54 m³
ER
Ground, fall protection etc. (ground) 100 mm thick
F
Fall protection 300 mm
G
drainage layer 100 mm
O.K
Upper edge of play level
PS
Space requirement including safety zone ~38,15 m²
R
Radius

\\CAD1\Standard\4591-72\Montageanleitung\Slackmaster_Kombination_2_4591_72_ST_B_L_1_GBR.doc - 19 -
5 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
•Installation of equipment is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the
playing area. The equipment must not be approved for use until this check
has been carried out.
5.4 Information about inspection of the equipment before it is used for the
first time
•There are no special inspection requirements to be met before the
equipment is used for the first time.
5.5 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon
respective maintenance.