HUCK Seiltechnik Rabenscheid User manual

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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AAssembly instruction
Gnome Forest “Rabenscheid” Art. 4591-20
(Version: Steel posts, ø 101,6 mm to be set in concrete)
Attention! Only use the assembly instructions included in the scope of delivery
for the assembly, installation and maintenance of the respective equipment!
Operator: ______________________________________________
Location: ______________________________________________

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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Revision history
Revision 0 –2005-02-15
The first allowed version
Assembly instruction
Revision 12 –2022-06-07
jetzt mit Kettenadapter FH
Alle Rechte vorbehalten

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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© Copyright 2004 Huck Seiltechnik GmbH

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Contents
AAssembly instruction Gnome Forest “Rabenscheid”
Art. 4591-20 (Version: Steel posts, ø 102 mm to be set in concrete) ....................................... 1
1Introduction Assembling................................................................................................................ 5
2Datasheet Gnome Forest “Rabenscheid”, No. 4591-20 .............................................................. 6
3Delivery contents (parts list with part numbers).......................................................................... 8
4Erection instructions .................................................................................................................... 13
5Post installation checks ............................................................................................................... 20
BMaintenance instruction Gnome Forest “Rabenscheid”
Art. 4591-20 (Version: Steel posts, ø 102 mm to be set into concrete).................................. 21
6Introduction Maintenance............................................................................................................. 23
7General maintenance information............................................................................................... 24
8Specific maintenance advice ....................................................................................................... 25
9Maintenance timetable.................................................................................................................. 26
10 Monthly maintenance .................................................................................................................. 27
11 Quarterly maintenance................................................................................................................ 27
12 Annual maintenance.................................................................................................................... 28
13 Maintenance printout................................................................................................................... 29
14 Hand over document ................................................................................................................... 31
List of Tables
Table 3-1: Delivery contents, in words .................................................................................................... 8
Table 3-2: Delivery contents, in symbols................................................................................................. 9

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call us on 01308 425100 if you have any problems
during installation or with any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

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2 Datasheet Gnome Forest “Rabenscheid”, No. 4591-20
1. Component zone: 5350 x 1975 mm
safety zone: 8200 x 5200 mm
Height of equipment: 1800 mm
Height of Fall: 1000 mm
Fall protection area: 29,50 m²
2. Required safety surface:
Surface material
Description
mm
Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Lawn / topsoil
-
-
≤1000
Bark mulch
20 –80
Particle size
300
≤2000
400
≤3000
Wood chippings
5 –30
Particle size
300
≤2000
400
≤3000
Sand
0.25 –2 grain size
300
≤2000
400
≤3000
Gravel
0,25 –8 grain size
300
≤2000
400
≤3000
Other ground
materials
As recommended by manufacturer
Critical drop
height as
tested
Sand and gravel must be well rounded to remove most of the silty or clayey particles. Washed sand or gravel is
considered to be alluvial and free from silty or clayey particles. With gravel this is generally described as "pearl
gravel". Degree of non-uniformity D60/D10 < 3.0. The grain size can be determined by using a sieve method.
3. Name and overall dimension of the largest component
3 steel posts; length 2.40 m, ø 102 mm
4. Name and weight of the heaviest component:
1 pallet steel posts (3 pieces) 57 kg
5. Intended age group: 3 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 0.75 m3 (1.00 m3)
Foundations/area to be excavated:
(top edge of concrete = 40 cm below ground level)
4x 800 x 800 x 600 mm / 4x 800 x 800 x 1100 mm (incl. 100 mm drainaige layer)
1x 400 x 700 x 250 mm / 1x 400 x 700 x 700 mm (incl. 100 mm drainage layer)

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7.
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are
designed for soils class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor
portion of stone (portion < 30% with bigger diameter of 63 mm grain size)
Soil class 5: ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations have
to be enlarged for about 50%!
8. Assembly time, once foundations complete: 2 –3 hours
Required assistance: 1 - 2 people.
9. Any spare parts which may be required can be obtained directly from
your supplier
10. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

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3 Delivery contents (parts list with part numbers)
3.1 In words (please notice: piece numbers refer to 1 equipment)
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
1
4
Steel posts
Ø 102 mm, 2.40m lg.
2
1
Green slide
Platform height 1,00 m
3
1
Cross beam
1,09 m long
4
1
Net (Play component)
5
3
Socket screw
M10x65 mm
5a
3
Toothed washers
for M10
100
4
Red cover caps
for Ø 102 mm
101
9
Pipe clips each with carriage
bolts and stop nuts
for Ø 102 mm
102
4
Pipe clips with threaded bolts
and 2 hexagonal nuts
103
12
Self-tapping screws
5.5 x 25 mm
104
2
Sheet steel bracket for slide
105
2
Self-tapping screws (for
slide/cross beam)
6.3 x 25 mm
106
1
Hanging mat/Ladder
component
107
3
Fix anchor + Chain adapter
M12
110
4
Allen screw
M6 x 16 mm
111
4
washer
DIN 9021 for M6
112
4
washer
DIN 9021 for M6
113
1
stopnut
M6
114
Loctite

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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
1
4
Ø 101,6 mm, 2,40 m long
2
1
Platform height 1,00 m
3
1
1,09 m long
4
1
5
3
M10 x 65 mm
5a
3
Toothed washers for M10

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Pos.
Quantity
Symbol
100
4
for 101,6 mm
101
9
for 101,6 mm
102
4
for 101,6 mm
103
12
5,5 x 25 mm
104
2
pre-assembled
105
2
4 x 25 mm
106
1
107
3
Fix anchor + Chain adapter M12

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Pos.
Quantity
Symbol
110
4
M6 x 16 mm
111
4
for M6 pre-assembled
112
4
for M6 DIN 9021 pre-assembled
113
4
M6
114
Loctite

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Version: Gnome forest slide
AB
the legally prescribed setting times must be observed
D
Concrete C25/30
G
Drainage layer 10 or 5cm thick
PS
Required space incl. safety area
VO
pre-assembled!
H. 1
1.) The two sheet metal angles are on the traverse
already pre-assembled!
2.) The fastening parts cylinder head screws (item 110),
Washers (pos. 111 and 112) and stop nuts
(Item 113) are pre-assembled on the slide.
H. 2
The pre-assembled fasteners: Cylinder head screws
(item 110), Washers (pos. 111 and 112) and stop nuts
(Item 113) are to be detached from the slide, the Put the
slide on the crossbar, exactly align and reassemble.
H. 3
The pre-assembled ladder and that
3 - corner ascent network on the horizontal network
(game part -Pos. 4) after complete assembly of all power
supplies fully assembled with the Torx screws (item
105).
H. 4
The pre-assembled hammock (ladder element -
Pos. 106) after the complete assembly with the
Torx screws (item 105) fully assembled.
!!!
Concrete top edges rounded (R = 100 mm). Important!
Foundation sizes apply to normal floor classes 3 - 4!
In the case of sandy, soft soils, dimension accordingly
larger!
See drawings

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4 Erection instructions

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Screw locking devive!
Glue all screws, nuts and sleeves with Loctite.
(not less than 5 drops!)
(exept for lock nut)

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5 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
Safe equipment installation is not complete.
The protective surface has not been installed yet.
Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
Please make sure that all assembly aids have been removed from the playing
area. The equipment must not be approved for use until this check has been
made.
5.4 Information about inspection of the equipment before it is used for the
first time
There are no special inspection requirements to be met before the equipment
is used for the first time.
5.5 Retighten bolts
After one week of play, please retighten all bolts again. Later upon respective
maintenance.