HUCK Seiltechnik ABlar 4634-1 User manual

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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AAssembly instruction
Adlerhorst “Aßlar” without slide, Art. 4634-1
(Oak post with steel safety lugs, ø 20 cm)

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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Revision history
Revision 0 –2004-10-13
The first allowed version
Assembly instruction
Revision 2–2011-04-07
Sicherheitsbereich FH
All rights rewerved
© Copyright 2003 Huck Seiltechnik GmbH

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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Contents
AAssembly instruction Adlerhorst “Aßlar” without slide, Art. 4634-1
(Oak post with steel safety lugs, ø 20 cm)...................................................................................1
1 Introduction Assembling ...............................................................................................................4
2 Datasheet Adlerhorst “Aßlar” without slide, article 4634-1 .......................................................5
3 Delivery contents (parts list with part numbers).........................................................................6
4 Erection instructions......................................................................................................................8
5 Post installation checks...............................................................................................................15
BMaintenance instructions Adlerhorst “Aßlar” without slide, Art. 4634-1
(Oak post with steel safety lugs, ø 20 cm).................................................................................17
6 Introduction Maintenance............................................................................................................19
7 General maintenance information ..............................................................................................20
8 Specific maintenance advice.......................................................................................................21
9 Maintenance timetable.................................................................................................................22
10 Monthly maintenance...................................................................................................................23
11 Quarterly maintenance.................................................................................................................23
12 Annual maintenance.....................................................................................................................24
13 Maintenance printout ...................................................................................................................25
14 Hand over document....................................................................................................................27
List of Tables
Table 3-1: Delivery contents, in words.....................................................................................................6
Table 3-2: Delivery contents, in symbols .................................................................................................7

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Any spare parts that may be required can be obtained directly from your sup-
plier.
Please do not hesitate to call us on 01308 425100 if you have any problems
during installation or with any other questions.
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold weld-
ing may occur when the nuts are tightened. To prevent this, it is neces-
sary to spray the nuts and bolts with Teflon spray or another similar lubri-
cant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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2 Datasheet Adlerhorst “Aßlar” without slide, article 4634-1
1. Space requirement: 1.90 m x 2.55 m and/or 4.55 m x 4.85 m including safety
zone, height of fall 1.00 m
2. Required safety surface:
Surface material
Description
mm
Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass
<= 1000*
Chipped bark
20 –80 grain size
300/400
<= 2000/3000
Wood chippings
5 –30 grain size
300/400
<= 2000/3000
Sand
0.2 –2 grain size
300/400
<= 2000/3000
Gravel
2 –8 grain size
300/400
<= 2000/3000
Other ground
materials
As recommended by
manufacturer
3. Name and overall dimension of the largest component:
Oak post (1 pieces) length 1.40 m, ø 20 cm
4. Name and weight of the heaviest component:
1 palette with playing part, ?? kg
5. Intended age group: 3 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: approx. 0.5 m3
Foundations/area to be excavated:
1 x 0.80 m long x 0.80 m wide, total depth 0.90 m including 10 cm drainage
Top edge of concrete 20 cm below ground level
Round off edges of concrete foundations!
Important –All sizes of foundations are valid for soil class 3 –4 (standard soil).
In case of sandy and soft soil we strictly recommend to enlarge the foundation
dimensions.
7. Assembly time, once foundations complete: approx. 2 hours.
Required assistance: 2 people.
8. Any spare parts which may be required can be obtained directly from
your supplier
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
1
1
Oak post with safety lugs (pre-
assembledt).
Ø 20 cm, 1.40 m lg
2
1
Play part (pre-assembled)
100
1
Threaded bars
M12 x 500 mm long
galv.
101
2
Hexagonal nuts
M12 galv.
102
3
Yellow leaves (BB-basket) for
support with pins
103
8
Countersunk wood screws
8 x 80 mm VA
104
5
Screw-in anchor
approx. 500 mm lg.,
galv.

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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
1
1
2
1
3
100
1
101
2
102
3
103
8
104
5

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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4 Erection instructions

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Screw locking device !
glue all screws, nuts and sleeves with loctite.
(except for lock nut)

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
\\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4634-01\Eiche
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
\\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4634-01\Eiche
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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Version: Adlerhorst „Asslar“ without slide
AB
Setting time at least 7-8 days
AL
Climbing ladder
AN
Climbing net
bMa
Adjust upon installation
D
Concrete C25/30 (for foundations)
EE
Screw-in anchor
F
Fall protection
FR
Foundation radius at least 10 cm
G
Drainage
SSL
Note positioning of safety lugs!
H
Ø ... (drill diameter)
lf
Grease lightly
m
Minimum
O.K
Upper edge of playing level
PS
Safety area
vb
Pre-drill
VO
Pre-assembled
See drawings

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5 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
•Safe equipment installation is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the play-
ing area. The equipment must not be approved for use until this check has
been made.
5.4 Information about inspection of the equipment before it is used for the
first time
•There are no special inspection requirements to be met before the equip-
ment is used for the first time.
5.5 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon respec-
tive maintenance.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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BMaintenance instructions
Adlerhorst “Aßlar” without slide, Art. 4634-1
(Oak post with steel safety lugs, ø 20 cm)

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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Revision history
Revision 0 –2004-10.13
The first allowed version
Maiantanance instruction
Revision 2 –2011-04-07
Sicherheitsbereich FH
All rights reserved
© Copyright 2003 Huck Seiltechnik GmbH

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
\\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4634-01\Eiche
+Rutsche\Adlerhorst_asslar_4634_01_ohne_Rutsche_EI_B_L_1_GBR.doc - 19 -
6 Introduction Maintenance
6.1 General informations
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:2008”.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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7 General maintenance information
7.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more fre-
quent inspections and/or maintenance are required if the play equipment is
subject to intensive use.
7.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.
7.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the charac-
teristics of stainless steel is that uncontrolled cold welding may occur when the
nuts are tightened. To prevent this, it is necessary to spray the nuts and bolts
with Teflon spray or another similar lubricant.
7.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
7.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
7.6 Special instructions for the disposal of individual equipment compo-
nents
No special instructions are necessary for the disposal of individual equipment
components.
7.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
7.8 Drainage holes
All drainage holes should be kept clear.
7.9 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is par-
ticularly important to maintain the correct level of loose surface material and
add more if necessary.