HUCK Seiltechnik 4638 User manual

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Installation Instruction
Sky Castle
Art. 4638
(Oak posts with steel safety lugs)

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Revision history
Revision 0 – 2004-10-04
The first allowed versio
Assembly instruction
Revision 3 – 2012-05-09
Befestigung der Netze FH
All rights rewerved
© Copyright 2003 Huck Seiltechnik GmbH

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Contents
AAssembly instruction Sky Castle, Art. 4638 (Oak posts with steel safety lugs)......................0
1 Introduction Assembling ...............................................................................................................0
2 Datasheet Sky Castle with oak posts, Art. 4638..........................................................................0
3 Delivery contents (parts list with part numbers).........................................................................0
4 Erection instructions......................................................................................................................0
5 Post installation checks.................................................................................................................0
BMaintenance instructions Sky Castle, Art. 4638 (Oak posts with steel safety lugs) ...............0
6 Introduction Maintenance..............................................................................................................0
7 General maintenance information ................................................................................................0
8 Specific maintenance advice.........................................................................................................0
9 Maintenance timetable...................................................................................................................0
10 Monthly maintenance.....................................................................................................................0
11 Quarterly maintenance...................................................................................................................0
12 Annual maintenance.......................................................................................................................0
13 Maintenance printout .....................................................................................................................0
14 Hand over document......................................................................................................................0
List of Tables
Table 3-1: Delivery contents, in words.....................................................................................................0
Table 3-2: Delivery contents, in symbols .................................................................................................0

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Any spare parts that may be required can be obtained directly from your sup-
plier.
Please do not hesitate to call us on 01308 425100 if you have any problems
during installation or with any other questions.
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold weld-
ing may occur when the nuts are tightened. To prevent this, it is neces-
sary to spray the nuts and bolts with Teflon spray or another similar lubri-
cant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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2 Datasheet Sky Castle with Oak Posts, Art 4638
1. Space requirement: Ø 4,30 m and/or Ø 7,30 m including safety zone, height of
fall 1.50 m
2. Required safety surface:
Surface material
Description mm Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials As recommended by manufacturer
3. Name and overall dimension of the largest component:
Oak posts (4 pieces) length 3.00 m, ø 160 mm
4. Name and weight of the heaviest component:
4 oak posts (1 palette), approx. 200 kg
5. Intended age group: 3 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: approx. 1.73 m3
Foundations/area to be excavated:
4 x 0.85 m long x 0.85 m wide, total depth 0.90 m including 10 cm drainage
Top edge of concrete 30 cm below ground level
7. Assembly time, once foundations complete: aapprox. 3 hours.
Required assistance: 2 - 3 people.
8. Any spare parts which may be required can be obtained directly from
your supplier
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description Size O.K. Missing
1 4 Eichepfosten Ø 160 mm, 3,00 m lg
2 1 Spielteil (Netz)
3 1 Geländerseile (vormontiert)
4 4 Sicherheitslaschen
100 8 Blau/gelbe Abdeckkappen
(gelbe Seite ist vormontiert) f. M12
101 8 Unterlegscheiben DIN 9021 Ø 13 mm
102 8 Hülsenmutter M12
103 18 Torx-Schrauben 4 x 25 mm
VA schwarz
104 4 Rote Abdeckkappen Ø160 mm
105 12 Pan Head Schraube 5 x 30 VA
106 11 Erdeinschraubanker verzinkt
107 1 Loctite
108 8 Schlossschrauben DIN 603 M12 x 185 mm
109 8 Sechskantmutter M12
110 4 Gewindebolzen DIN 975 M12 x 230 mm
111 1 Dose Lasur mit Pinsel
112 8 Blaue Kappen für M12
113 8 Stopmuttern DIN 985 M12

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos. Quantity Symbol
1 4
2 1
3 1
4 4
100 8
101 8
102 8
103 18
104 4
105 12
106 11
107 1
108 8
109 8
110 4
111 1
112 8

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Pos. Quantity Symbol
113 8

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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4 Erection instructions

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Version: Sky-Castle
AB Setting time at least 7-8 days
AM Axial measurments
Bor. Observe the direction of drilling
D Concrete C25/30 (for foundations)
F Fall protection
FR Foundation round-off radius at least 10 cm
G Drainage layer
H Ø ... drill diameter
LM Claer opening
ML Mastlänge über Spielniveau
O.K Upper edge of playing level
PS Safety area
SLL Installment direction of post brackets
vs paint
VO Prefitted
See drawings

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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5 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
•Safe equipment installation is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the play-
ing area. The equipment must not be approved for use until this check has
been made.
5.4 Information about inspection of the equipment before it is used for the
first time
•There are no special inspection requirements to be met before the equip-
ment is used for the first time.
5.5 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon
respective maintenance.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Maintenance Instructions
Sky Castle, Art. 4638
(Oak posts with steel safety lugs)

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Revision history
Revision 0 – 2004-10-04
The first allowed version
Maiantanance instruction
Revision 3 – 2012-05-09
Befestigung der Netze FH
© Copyright 2003 Huck Seiltechnik GmbH