Hughes 9410 Series User manual

Hughes 9410 Mobile Satellite
Terminal
Installation Guide
H67706
Revision B
March 03, 2022
11717 Exploration Lane, Germantown, MD 20876
Phone [phone] Fax [phone]

Copyright © 2022 Hughes Network Systems, LLC
All rights reserved. This publication and its contents are proprietary to Hughes Network Systems,
LLC. No part of this publication may be reproduced in any form or by any means without the
written permission of Hughes Network Systems, LLC, 11717 Exploration Lane, Germantown,
Maryland 20876.
Hughes Network Systems, LLC has made every effort to ensure the correctness and completeness
of the material in this document. Hughes Network Systems, LLC shall not be liable for errors
contained herein. The information in this document is subject to change without notice. Hughes
Network Systems, LLC makes no warranty of any kind with regard to this material, including, but
not limited to, the implied warranties of merchantability and fitness for a particular purpose.
Trademarks
HUGHES and Hughes Network Systems are trademarks of Hughes Network Systems, LLC. All other
trademarks are the property of their respective owners.

Contents
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Contents
Understanding safety alert messages .................................................... 5
Chapter 1
Introduction ........................................................................................... 7
1.1 Hughes 9410 mobile satellite terminal......................................................... 7
1.1.1 Terminal physical dimensions .............................................................. 7
1.1.2 Package Material and accessories available......................................... 8
1.1.3 Accessories available ............................................................................ 8
1.1.4 Power port............................................................................................ 9
1.1.5 System power requirements ................................................................ 9
1.1.6 SIM card..............................................................................................10
Chapter 2
Custom cable connections .................................................................... 11
2.1 Adding an RJ45 connector to the power cable........................................... 11
Chapter 3
Vehicular installation............................................................................ 13
3.1 Basic installation procedure .......................................................................13
3.2 Installation notes ........................................................................................ 13
3.3 Permanent mount installation....................................................................13
3.3.1 Installation .......................................................................................... 13
3.3.2 Drainage of the antenna..................................................................... 15
3.3.3 Cleaning .............................................................................................. 16
3.4 Magnetic mounting (optional).................................................................... 16

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Understanding safety alert messages
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Understanding safety alert messages
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Understanding safety alert messages
Safety alert messages call attention to potential safety hazards and tell you how to
avoid them. These messages are identified by the signal words DANGER, WARNING,
CAUTION, or NOTICE, as illustrated below. To avoid possible property damage,
personal injury, or in some cases possible death, read and comply with all safety
alert messages.
Messages concerning personal injury
The signal words DANGER, WARNING, and CAUTION indicate hazards that could
result in personal injury or in some cases death, as explained below. Each of these
signal words indicates the severity of the potential hazard.
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate
injury.
Messages concerning property damage
A NOTICE concerns property damage only.
NOTICE is used for advisory messages concerning possible property damage,
product damage or malfunction, data loss, or other unwanted results
—but not
personal injury.

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Understanding safety alert messages
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Safety symbols
The generic safety alert symbol
calls attention to a potential personal injury hazard. It appears next to the DANGER,
WARNING, and CAUTION signal words as part of the signal word label. Other
symbols may appear next to DANGER, WARNING, or CAUTION to indicate a specific
type of hazard (for example, fire or electric shock). If other hazard symbols are used
in this document they are identified in this section.

Chapter 1 • Introduction
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Chapter 1
Introduction
The purpose of this guide is to instruct personnel on how to install the Hughes 9410
mobile satellite terminal in a vehicle.
This product must be installed by authorized service personnel.
Damages resulting
from the failure to conform to the instructions found
herein, as well as standard installation practices, will be the responsibility of
the installer.
1.1 Hughes 9410 mobile satellite terminal
The 9410 is a fully integrated land mobile class 11 satellite terminal with Ethernet
and WLAN interfaces.
Figure 1. 9410 mobile satellite terminal (integrated modem and antenna)
The Hughes 9410 has a single connector for power and Ethernet (no cable included
with the terminal). There are two versions of the 9410, each with different
interfaces. See the variants listed in Table 1.
Table 1. 9410 variants
9410 Version
Hughes P/Ns
Interfaces
9410LW
3501431-0003
Ethernet, WLAN
9410L
3501431-0002
Ethernet
1.1.1 Terminal physical dimensions
Size: 270 mm x 150 mm
Weight: 3.0 kg

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Chapter 1 • Vehicular installation
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1.1.2 Package Material and accessories available
The 9410L or 9410LW is shipped in a box containing only the mobile satellite
terminal, with no accessories.
1.1.3 Accessories available
Various accessories like data and power cables are available in the Hughes catalog.
Several accessories (ready-made cables, custom cables, connectors and mounting
hardware) are available for connecting the 9410. See the details below.
1. Power and data cable, blunt wire, 5 m (P/N: 3501314-0002)
2. Power and data cable, blunt wire, 10 m (P/N: 3501314-0003)
3. Power and data cable, cigarette lighter plug and RJ45 socket, 5 m
(P/N: 3501314-0004)
4. Custom power and data cable, 100 m (P/N: 9509897-0001)
5. Magnetic Mounts (P/N: 3501152-0002)
6. RJ45 Wiring Block (P/N: 9510250-0002)
7. Mating power and data connector, bare (P/N: 9509554-0001)
Please refer to the Hughes catalog for further details:
https://www.hughes.com/products-and-technologies/satellite-ground-
systems/mobile-satellite-terminals/hughes-bgan-satellite-terminals

Chapter 1 • Introduction
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1.1.4 Power port
The power port is the connection from the power supply (vehicle battery or another
12 VDC power source) to the satellite terminal. The power cable has a +V power
line, an ignition sense line, and a –V power line.
Figure 2. 9410 power and data port connector pinout
Table 2. Pinout details
Pin
Wire Color
Description
1
White
Remote switch/ Ignition Sense
2
Black
GND
3
Red
PWR 12 VDC
1a
Green
ENET-RXN
2a
White/green
ENET-RXP
3a
Orange
ENET-TXN
4
White/orange
ENET-TXP
5
Yellow
Not used
1.1.5 System power requirements
There is one power connection on the terminal. This must be connected to a 12 VDC
power supply.
Power requirements and consumption are listed in Table 3.
Table 3. System power requirements
Voltage Input
Minimum
Voltage Input
Maximum
Power Draw
Idle
Power Draw
Maximum
9 VDC
20 VDC
15 W
50 W

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Chapter 1 • Vehicular installation
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1.1.6 SIM card
The satellite terminal requires an Inmarsat SIM to be installed.
In order to install the SIM, unscrew the six M3 screws using a Torx 10 screwdriver
and carefully lift up the radome, as shown in Figure 3 on page 10. Please note that
the torque value for this type of screw is 0.6–0.8 Nm.
Note: Before removing the radome please make sure the terminal is disconnected
from the power.
Insert the SIM (supplied by the dealer) into the SIM card holder with the metal
contacts facing down. You will hear a click once the SIM card is correctly inserted.
The SIM card will protrude slightly from the metal casing, as shown in Figure 4.
Figure 3. Removing the radome
Figure 4. Installing the SIM card
Carefully replace the radome and reinstall the screws with a torque setting of 0.6––
0.8 Nm.
SIM