Hunnebeck Edge Protection system User manual

Edge protection system
HÜNNEBECK EPS
User guide

2
Content
Content
1 Concrete solutions ................................................................................................... 6
2 Examples of concrete equipment ...........................................................................7
3 EPS post an EPS post extra installation guide ..................................................... 8
4 EPS Post/Extra installation...................................................................................... 9
5 EPS Post sizes...........................................................................................................11
6 EPS Clamp and EPS Latch installation guide......................................................12
7 EPS Clamp installation guide.................................................................................13
8 EPS Latch installation guide ..................................................................................14
9 EPS Clamp and EPS Latch placement..................................................................15
10 EPS Clamp and EPS Latch installation guide ......................................................16
11 Single Panel installation guide.............................................................................. 17
11.1 Panel placement: EPS Post and Extra .............................................................................17
11.2 Panel placement: Dual Purpose Stand............................................................................17
11.3 Panel placement: Standard Support Post...................................................................... 18
11.4 Panel placement: Steel Frame Post ................................................................................ 18
12 Double height installation guidelines...................................................................19
12.1 Panel continuation: overlap............................................................................................... 19
13 Dual Purpose Stand installation guide................................................................ 20
13.1 Dual Purpose Stand installation....................................................................................... 21
14 Slab Grab installation guide.................................................................................. 22
14.1 Slab Grab installation......................................................................................................... 23
15 Slab Grab spacing .................................................................................................. 24
16 Standard Support Post installation...................................................................... 25
17 Curb Grab installation guide................................................................................. 26
17.1 Curb Grab spacing.............................................................................................................. 28
18 Standard support post install ............................................................................... 28
19 Concrete Socket Base intallation guide.............................................................. 29
20 Concrete Socket Base installation....................................................................... 30
21 Standard Support Post installation...................................................................... 32
22 Universal Facemount Bracket - concrete installation guide ............................ 33
22.1 Universal Facemount Bracket install ..............................................................................33
22.2 Universal Facemount Bracket spacing...........................................................................34
23 Standard Support Post intall................................................................................. 35
24 Standard Support Post installation guide........................................................... 36
24.1 Standard Support Post install ...........................................................................................37
24.2 Steel Frame Post installation............................................................................................ 38
25 High Visibility Footplate intallation guide .......................................................... 39
25.1 High Visibility Footplate install ........................................................................................ 39
25.2 Distance from edge............................................................................................................ 40
25.3 High Visibility Footplate spacing ................................................................................... 40
25.4 Standard Support Post installation.................................................................................. 41

3
Unless stated otherwise all dimensions are in mm
HÜNNEBECK EPS
26 High Visibility Footplate Ballast Bracket installation guide............................. 42
26.1 Ballast Bracket installation................................................................................................ 42
26.2 Ballast Block installation.....................................................................................................44
27 Free-Standing Footplate installation guide ........................................................ 45
27.1 Free-standing footplate install......................................................................................... 46
27.2 Distance from edge............................................................................................................ 48
27.3 Free-Standing Footplate spacing ................................................................................... 48
28 Access solutions..................................................................................................... 49
29 Examples of access solutions............................................................................... 50
30 Elevator Gate / Lift Shaft Gate installation guide ...............................................51
31 Elevator / Lift Shaft Gate installation................................................................... 52
32 Typical elevator gate/lift shaft gate & panel set ups ......................................... 54
33 Typical elevator gate/lift shaft gate enclosure set up....................................... 54
34 EPS Gate Socket Base and Top Fix installation guide ...................................... 55
34.1 EPS Gate Socket Base install........................................................................................... 55
34.2 EPS Gate - Top Fix install .................................................................................................. 56
34.3 Correct HÜNNEBECK Pin installation.............................................................................57
35 Steel frame solutions ............................................................................................. 58
35.1 Examples of steel equipment .......................................................................................... 59
36 Webxbracketintallationguide .......................................................................... 60
36.1 Webxbracketinstallationguide.................................................................................... 60
36.2Webxbracketspacing..................................................................................................... 62
36.3 Steel Frame Post installation............................................................................................ 62
37 Webxbracketindexingguide............................................................................. 63
37.1 Webxbracketindexingguide........................................................................................ 63
37.2 Indexing settings................................................................................................................. 65
38 WebxExtensionBracketinstallationguide...................................................... 66
38.1 Extension Bracket installation.......................................................................................... 66
38.2 Steel frame post installation............................................................................................. 68
39 I-Beam Clamp installation guide .......................................................................... 69
39.1 I-Beam Clamp installation guide ..................................................................................... 69
39.2 I-beam clamp spacing........................................................................................................ 70
39.3 Steel Frame Post install.......................................................................................................71
40 I-Beam Clamp indexing guide............................................................................... 72
40.1 I-Beam Clamp indexing guide ..........................................................................................73
40.2 Indexing settings..................................................................................................................74
41 Bolt on Steel Socket installation guide ............................................................... 75
41.1 Bolt on Steel Socket installation ......................................................................................76
41.2 Bolt on Socket spacing.......................................................................................................77
41.3 Steel Frame Post installation.............................................................................................77
42 Blind Bolts installation guide................................................................................ 79
42.1 BlindBoltinstallation-facex......................................................................................... 80
42.2 Blind Bolt installation - Top Fix.......................................................................................... 81

4Unless stated otherwise all dimensions are in mm
43 SacricialSocketinstallationguide..................................................................... 82
43.1 SacricialSocket:installation........................................................................................... 83
43.2SacricialSocketsspacing ............................................................................................... 84
43.3 Steel Frame Post install..................................................................................................... 85
44 SacricialStubinstallationguide......................................................................... 86
44.1 SacricialStub:installation................................................................................................87
44.2SacricialSocketSpacing................................................................................................. 88
44.3 Steel Frame Post install..................................................................................................... 89
45 Steel Frame Post installation guide..................................................................... 90
45.1 Steel Frame Post installation............................................................................................. 91
46 Extension Post installation guide......................................................................... 92
46.1 Extension Post installation guide ................................................................................... 93
46.2 Extension Post installation................................................................................................ 95
47 Timber frame solutions.......................................................................................... 96
47.1 Examples of timber equipment ........................................................................................97
48 Dual Purpose Stand timber installation guide ................................................... 98
48.1 Dual Purpose Stand: timber ............................................................................................. 99
49 Timber Socket Base installation guide............................................................... 101
49.1 Timber Socket Base installation - Floor .......................................................................102
49.2 Timber Socket Base installation - Stair.........................................................................103
49.3 Standard support post install..........................................................................................104
50 Adapter faceplate timber installation guide..................................................... 105
50.1 Adapter Faceplate: timber...............................................................................................106
51 Universal facemount bracket – timber installation guide ...............................107
51.1 Universal Facemount Bracket installation...................................................................108
51.2 Uni. Facemount Bracket spacing...................................................................................109
51.3 Standard support post install..........................................................................................109
52 Standard Support Post installation guide........................................................... 111
52.1 Standard Support Post install ..........................................................................................112
53 Stair protection ...................................................................................................... 113
53.1 Examples of stair equipment ...........................................................................................114
54 Newel Post installation guide.............................................................................. 115
54.1 Adjustable handrail installation .......................................................................................116
54.2 Newel Post installation ......................................................................................................118
55 Stair clamp installation guide .............................................................................. 119
55.1 Stair Clamp installation.....................................................................................................120
55.2 To reverse Stair Clamp Socket ........................................................................................121
55.3 Standard Newel Post install ............................................................................................122
56 Landing Post installation guide...........................................................................123
56.1 Landing Post installation guide ......................................................................................124
56.2 Stair Rail Connector installation .....................................................................................126
57 Stair Rail Connector installation guide...............................................................127
57.1 Stair Rail Connector install...............................................................................................128
57.2 EPS Post and Stair Rail Connector placement ...........................................................130

5
Unless stated otherwise all dimensions are in mm
HÜNNEBECK EPS
58 Adjustable Stair Rails insatallation guide .......................................................... 131
58.1 Adjustable handrail installation .......................................................................................131
59 Debris Guards Landing and Stairs installation guide.......................................134
59.1 Debris Guard installation guide......................................................................................135
60 Debris Guard Connector Bracket / Center Post Clip installation guide ........137
60.1 Debris Guard Connector Bracket ..................................................................................138
60.2 Debris Guard installation guide......................................................................................140
61 General.................................................................................................................... 141
61.1 Traceability............................................................................................................................141
61.2 Important...............................................................................................................................141
61.3 Patents and registered designs ......................................................................................141

6Unless stated otherwise all dimensions are in mm
Concrete solutions
1 Concrete solutions

7
Unless stated otherwise all dimensions are in mm
HÜNNEBECK EPS
2 Examples of concrete equipment

8Unless stated otherwise all dimensions are in mm
EPS post an EPS post extra installation guide
3 EPS post an EPS post extra installation guide
EU001
EPS Post
EU002
EPS Post Extra
NA002
NA001

9
Unless stated otherwise all dimensions are in mm
HÜNNEBECK EPS
4 EPS Post/Extra installation
WARNING WARNING!
Disassembly process must follow the instructions in reverse order. Improper installation
or removal could result in serious injury or death.
Step 1 With handle held horizontal, raise inner post to contact ceiling.
Step 2 Ensure the post is vertical using a magnetic spirit level and that all four points of the
topandbottomgrabplatesaretouchingtheoor/ceiling,pushhandleclosedtoxin
place.
Step 3 Swing locking ring into notch.
RAPID POST/EXTRA INSTALLATION
STEP 1:
WITH HANDLE HELD
HORIZONTAL, RAISE INNER
POST TO CONTACT CEILING.
STEP 2:
ENSURE THE POST IS
VERTICAL USING A
MAGNETIC SPIRIT LEVEL
AND THAT ALL FOUR
POINTS OF THE TOP AND
BOTTOM GRAB PLATES ARE
TOUCHING THE
FLOOR/CEILING, PUSH
HANDLE CLOSED TO FIX IN
PLACE.
IMPORTANT NOTE:
WHEN THE CORRECT
PRESSURE IS REACHED, THE
FORCE CHECK FLAG IS
RAISED HORIZONTAL
>RIGHT>. IF THE FORCE
CHECK FLAG DOES NOT
RAISE <LEFT<, REPEAT STEP
2 UNTIL FORCE CHECK FLAG
REACHES HORIZONTAL.
STEP 3:
SWING LOCKING RING INTO
NOTCH.
STEP 4:
SLIDE SAFETY LATCH DOWN
OVER LOCKING RING UNTIL
BUTTON POPS OUT.
STEP 5:
FEED ZIP TAG THROUGH
HOLE OVER SAFETY LATCH.
(OPTIONAL)
STEP 6:
FINISHED INSTALLATION.
POST PLACEMENT
RAPID POSTS AND RAPID
POST EXTRAS SHOULD
BE FITTED AT MAXIMUM
CENTERS OF 2700mm/9'
FOR FULL PANELS AND
1100mm/3'6" FOR HALF
PANELS.
WHERE PANELS ARE
FITTED TO A CORNER,
ALWAYS USE 2 POSTS
FOR EACH PANEL.
FOR PANEL INSTALLATION, PLEASE SEE PANEL INSTALLATION GUIDE.
IMPORTANT: DISASSEMBLY PROCESS MUST FOLLOW THE INSTRUCTIONS IN REVERSE ORDER.
IMPROPER INSTALLATION OR REMOVAL COULD RESULT IN SERIOUS INJURY OR DEATH.
RAPID POST/EXTRA INSTALLATION
STEP 1:
WITH HANDLE HELD
HORIZONTAL, RAISE INNER
POST TO CONTACT CEILING.
STEP 2:
ENSURE THE POST IS
VERTICAL USING A
MAGNETIC SPIRIT LEVEL
AND THAT ALL FOUR
POINTS OF THE TOP AND
BOTTOM GRAB PLATES ARE
TOUCHING THE
FLOOR/CEILING, PUSH
HANDLE CLOSED TO FIX IN
PLACE.
IMPORTANT NOTE:
WHEN THE CORRECT
PRESSURE IS REACHED, THE
FORCE CHECK FLAG IS
RAISED HORIZONTAL
>RIGHT>. IF THE FORCE
CHECK FLAG DOES NOT
RAISE <LEFT<, REPEAT STEP
2 UNTIL FORCE CHECK FLAG
REACHES HORIZONTAL.
STEP 3:
SWING LOCKING RING INTO
NOTCH.
STEP 4:
SLIDE SAFETY LATCH DOWN
OVER LOCKING RING UNTIL
BUTTON POPS OUT.
STEP 5:
FEED ZIP TAG THROUGH
HOLE OVER SAFETY LATCH.
(OPTIONAL)
STEP 6:
FINISHED INSTALLATION.
POST PLACEMENT
RAPID POSTS AND RAPID
POST EXTRAS SHOULD
BE FITTED AT MAXIMUM
CENTERS OF 2700mm/9'
FOR FULL PANELS AND
1100mm/3'6" FOR HALF
PANELS.
WHERE PANELS ARE
FITTED TO A CORNER,
ALWAYS USE 2 POSTS
FOR EACH PANEL.
FOR PANEL INSTALLATION, PLEASE SEE PANEL INSTALLATION GUIDE.
IMPORTANT: DISASSEMBLY PROCESS MUST FOLLOW THE INSTRUCTIONS IN REVERSE ORDER.
IMPROPER INSTALLATION OR REMOVAL COULD RESULT IN SERIOUS INJURY OR DEATH.
RAPID POST/EXTRA INSTALLATION
STEP 1:
WITH HANDLE HELD
HORIZONTAL, RAISE INNER
POST TO CONTACT CEILING.
STEP 2:
ENSURE THE POST IS
VERTICAL USING A
MAGNETIC SPIRIT LEVEL
AND THAT ALL FOUR
POINTS OF THE TOP AND
BOTTOM GRAB PLATES ARE
TOUCHING THE
FLOOR/CEILING, PUSH
HANDLE CLOSED TO FIX IN
PLACE.
IMPORTANT NOTE:
WHEN THE CORRECT
PRESSURE IS REACHED, THE
FORCE CHECK FLAG IS
RAISED HORIZONTAL
>RIGHT>. IF THE FORCE
CHECK FLAG DOES NOT
RAISE <LEFT<, REPEAT STEP
2 UNTIL FORCE CHECK FLAG
REACHES HORIZONTAL.
STEP 3:
SWING LOCKING RING INTO
NOTCH.
STEP 4:
SLIDE SAFETY LATCH DOWN
OVER LOCKING RING UNTIL
BUTTON POPS OUT.
STEP 5:
FEED ZIP TAG THROUGH
HOLE OVER SAFETY LATCH.
(OPTIONAL)
STEP 6:
FINISHED INSTALLATION.
POST PLACEMENT
RAPID POSTS AND RAPID
POST EXTRAS SHOULD
BE FITTED AT MAXIMUM
CENTERS OF 2700mm/9'
FOR FULL PANELS AND
1100mm/3'6" FOR HALF
PANELS.
WHERE PANELS ARE
FITTED TO A CORNER,
ALWAYS USE 2 POSTS
FOR EACH PANEL.
FOR PANEL INSTALLATION, PLEASE SEE PANEL INSTALLATION GUIDE.
IMPORTANT: DISASSEMBLY PROCESS MUST FOLLOW THE INSTRUCTIONS IN REVERSE ORDER.
IMPROPER INSTALLATION OR REMOVAL COULD RESULT IN SERIOUS INJURY OR DEATH.
NOTE NOTE
Whenthecorrectpressureisreached,theforcecheckagisraisedhorizontal(right).
Iftheforcecheckagdoesnotraise(left),repeatstep2untilforcecheckagreaches
horizontal.

10 Unless stated otherwise all dimensions are in mm
EPS Post/Extra installation
Step 4 Slide safety latch down over locking ring until button pops out.
Step 5 Feedziptagthroughholeoversafetylatch.(Optional)
Step 6 Finished installation.
RAPID POST/EXTRA INSTALLATION
STEP 1:
WITH HANDLE HELD
HORIZONTAL, RAISE INNER
POST TO CONTACT CEILING.
STEP 2:
ENSURE THE POST IS
VERTICAL USING A
MAGNETIC SPIRIT LEVEL
AND THAT ALL FOUR
POINTS OF THE TOP AND
BOTTOM GRAB PLATES ARE
TOUCHING THE
FLOOR/CEILING, PUSH
HANDLE CLOSED TO FIX IN
PLACE.
IMPORTANT NOTE:
WHEN THE CORRECT
PRESSURE IS REACHED, THE
FORCE CHECK FLAG IS
RAISED HORIZONTAL
>RIGHT>. IF THE FORCE
CHECK FLAG DOES NOT
RAISE <LEFT<, REPEAT STEP
2 UNTIL FORCE CHECK FLAG
REACHES HORIZONTAL.
STEP 3:
SWING LOCKING RING INTO
NOTCH.
STEP 4:
SLIDE SAFETY LATCH DOWN
OVER LOCKING RING UNTIL
BUTTON POPS OUT.
STEP 5:
FEED ZIP TAG THROUGH
HOLE OVER SAFETY LATCH.
(OPTIONAL)
STEP 6:
FINISHED INSTALLATION.
POST PLACEMENT
RAPID POSTS AND RAPID
POST EXTRAS SHOULD
BE FITTED AT MAXIMUM
CENTERS OF 2700mm/9'
FOR FULL PANELS AND
1100mm/3'6" FOR HALF
PANELS.
WHERE PANELS ARE
FITTED TO A CORNER,
ALWAYS USE 2 POSTS
FOR EACH PANEL.
FOR PANEL INSTALLATION, PLEASE SEE PANEL INSTALLATION GUIDE.
IMPORTANT: DISASSEMBLY PROCESS MUST FOLLOW THE INSTRUCTIONS IN REVERSE ORDER.
IMPROPER INSTALLATION OR REMOVAL COULD RESULT IN SERIOUS INJURY OR DEATH.
Post placement
EPSpostsandEPSpostextrasshouldbettedatmaximumcentresof2700mmforfull
panelsand1100mmforhalfpanels.Wherepanelsarettedtoacorner,alwaysuse2
posts for each panel.
2700 mm
Maximum centres
1100 mm
Maximum centres
Toconformtoansi/assea
10.18-2007, Post centres
for the full panel must not
exceed 2200 mm.
For panel installation, please see panel installation guide.