Hunnebeck Multi Mover Installation instructions

04/2021English
04/2021 Original Operating Manual
Electric Travelling
Carriage
Operating Manual
Veh. No.: CDT 30xxx

MKF Original Operating Manual
Multi Mover
Table of Contents
Limitation of liability 1
Product liability 1
Marking of the safety information 2
Appropriate use 3
Operator’s responsibility 4
Permit for commissioning and operation 5
Dangerous situations at Multi Mover 6 - 7
Technical data 8
Visual check 9
Transport of the Multi Mover 10
Safety devices 11 - 12
Operation of the Multi Movers 13
Commissioning of the Multi Mover 14 - 19
Outriggers of the Multi Mover 20 - 21
Control displays on Multi Mover 22
Battery charge status indication on display 23
Error indication on display 23
Charging the battery 24
Indication of the charging process 25
Faults on the battery 26
Maintenance of the Multi Mover 27 - 30
Fault analysis 31 - 32
Fuse replacement 33
Error codes 34
Used operating materials 33

MKF Original Operating Manual
1
Version 04/2021
Multi Mover
Limitation of liability
Prior to the application of the Multi Mover it is required to read this operating
manual completely and thoroughly.
This operating manual must be complete, it is to be carefully stored and kept in
legible condition.
All technical information, data and information regarding the operation, included in
this operating manual, comply with the latest state at the date of publishing, and are
made in consideration of our current experiences and findings in all conscience.
We reserve technical modifications within the further development of the Multi Mover.
Data, illustrations and descriptions of this operating manual do only refer to the
devices with the device number 30001 to 30004.
Drawings and graphs are not true to scale.
We do not assume any liability for defects, damages and operating failures caused
by operating errors, non-observance of this operating manual or by omitted or
inappropriate repair and maintenance.
We explicitly point out that only original spare parts and original accessories we have
approved are to be used for the Multi Mover.
By analogy, this also applies to subassemblies of other manufacturers we have
supplied. Installation and use of non-authorised spare parts or accessories, as well
as any unauthorised modifications and changes are prohibited due to safety reasons.
We do not accept any liability for defects or damages thereof resulting. Any further
claims, in particular those for compensation of any kind are excluded, except the
legal claims according to the product liability law.
Product liability
The manufacturer is only liable for personal injuries and damage to property
generating during intended use by especially instructed personnel, if
The safety devices were fully functioning, and this operating manual, the safety
instructions and all other additional applicable regulations were observed.

MKF Original Operating Manual
2
Version 04/2021
Multi Mover
Marking of the safety information
In this operating manual the safety information are marked as follows:
The safety instructions here listed appear in further chapters of this operating
manual. They must be observed to prevent danger to health and damage to property
and environmental damages.
DANGER
Indicates a hazard with high risk level, which might result
in death or severe injuries.
WARNING
CAUTION
Indicates a hazard with medium risk level, which might
result in death or severe injuries.
Indicates a hazard with low risk level, which might result in
minor or moderate injuries.
NOTE
Indicates a hazard during which damage to property or
environmental damages might occur.

MKF Original Operating Manual
3
Version 04/2021
Multi Mover
Appropriate use
The Multi Mover is a lifting gear for lifting/ lowering and relocation/displacing only
TOPMAX slab tables with attachment parts.
Allowed is only the transport of a single TOPMAX slab table with connected supporting
system up to a height of maximum 7,500 mm including the
TOPMAX slab table. However, the maximum load of the Multi Mover of 1,000 kg
including the stacking frame are to be observed.
The transport of several TOPMAX slab tables at the same time, or the transport of
TOPMAX slab tables with attachment parts is not admissible, or requires a special static
proof.
The two outriggers must be extended from a load height of 3,500 mm above floor level.
In order to ensure proper operation, the Multi Mover is to be checked by a
qualified and trained person prior to utilisation.
A load-bearing, solid, non-skid and level ground must be present (e.g. a dry
concrete floor without ridges and edges, without open shafts for cable and pipe
systems or overground cables, pipes or other material.
Openings in the ground of the place of use must be closed with a surface
impeding shifting and of sufficient bearing capacity.
The travel distance must be kept clean and free from obstacles.
The travel distance must be horizontal; it is not allowed to drive with load on
ascending or descending slopes (longitudinal or transverse direction).
The maximum travel speed without load in lengthwise travel (normal travel) is 3
km/h, and with transverse travel (parallel travel) 2 km/h.
The travel speed with load must be reduced self-dependent such that the Multi
Mover does not tip over and the TOPMAX slab tables cannot shift.
Any improper use is forbidden.
No liability is assumed for changes on the Multi Mover without permission of the
manufacturer.
The Multi Mover must be submitted to a yearly check by an expert person. The
check must be documented in writing and indicated on the Multi Mover with a test
badge.
Further regulations must be observed for facilitating a designated use.
oTOPMAX instructions for assembly and use (A&U) from company
Hünnebeck
oEffective occupational safety and accident prevention regulations
oOperating instructions of the operating company
oVDMA Rules for operating companies of floor-level conveyors

MKF Original Operating Manual
4
Version 04/2021
Multi Mover
Operator’s responsibility
The Multi Mover is equipped according to the state-of-the-art and the EC machinery
directive and the approved safety-related regulations.
During the utilisation however, dangers for life and limb of the user or third-parties,
damage to the Multi Mover or other tangibles and ecological damage may occur.
As operating company is considered who operates and applies the Multi Mover
appropriately, or has it used by qualified and trained persons.
The Multi Mover is used in the industrial sector. The operating company therefore is
governed by the statutory obligations of occupational safety, environmental
protection, and the obligation to inform competent authorities.
Special duties and obligations of the operating company of the Multi Mover
The operating company has to ensure that all staff members handling the
Multi Mover have read and understood this operating manual.
The operating company is responsible to keep the Multi Mover always in
technically perfect and clean condition.
The operator has to take care that the maintenance intervals described in this
operating manual are met.
The operating company is obliged to have regularly checked the operative
readiness and integrity of all safety devices.
The operating company has ensure that all warnings and information listed in
this operating manual are observed.
The operating company has to appoint staff members supervising the
compliance with safety, accident prevention and environmental regulations in
the area of use of the Multi Mover.
The operating company must regularly train the employees dealing with the
Multi Mover, provide information about regulations and risks, and to punish
infringement of the regulations.
The operating company must clearly structure and define the responsibilities
regarding operation, maintenance, check, repair and servicing of the Multi
Mover.
The operating company must obtain information on the valid industrial safety
regulations, and to determine by means of risk assessment the additional risks
resulting from the special working conditions at the operating site of the Multi
Mover. These must be converted into operating instructions for operating the
Multi Mover.
During the entire time of application of the Multi Mover, the operating company
has to check if the operating instructions he has established meet the current
state and to make adjustments, if required.

MKF Original Operating Manual
5
Version 04/2021
Multi Mover
Permit for commissioning and operation
Commissioning and operation of the Multi Mover is only allowed to assigned and
qualified persons sufficiently instructed in the operation of the industrial truck, who
have read and understood the operating manual, and know and observe all other
applicable regulations.
The instructions have to include the following points:
The knowledge of the content of this operating manual that ensures a qualified
operation of the Multi Mover.
Knowledge and execution of specifications and regulation resulting from all
other applicable regulations for operating the Multi Mover.
An instruction confirmation must be available containing name and signature
of the qualified employees and date of the instruction. The confirmation
remains with the operating company and can be consulted upon request.
Permit for maintenance of the Multi Mover and intervention in the vehicle
Only trained and qualified Hünnebeck personnel are allowed to carry out
maintenance and interventions in the Multi Mover, who meet the following
requirements:
Specialist for maintenance and check
Due to technical training, knowledge and experiences,
and knowledge of the relevant provisions is capable to execute the works of
maintenance and check on the Multi Mover delegated to him,
and to independently recognise and avoid possible risks.
Professional electricians
Has the ability because of their technical training and experience, as well as
knowledge of the relevant standards and provisions, to carry out works on
electrical installations, and to independently recognise and avoid possible
risks.
Specialists for repairs (servicing)
Because of their technical training, advanced knowledge and experience, as
well as awareness of the relevant provisions, they are apt to carry out the
assigned repair works on the Multi Mover, and to independently recognise and
avoid possible risks.

MKF Original Operating Manual
6
Version 04/2021
Multi Mover
Dangerous situations at the Multi Mover
The Multi Mover must never be used for transporting persons.
Abusively transported persons may suffer severe injuries, which might result in
death.
Any work on electrical systems is only allowed to be carried out by qualified
electricians.
When touching live parts there is the immediate risk of fatal injury.
In case the insulation or electric components are damaged, the power
supply must be switched off immediately and repair must be arranged
(remove key switch or press EMERGENCY STOP button).
Before starting any work on the electrical system, switch it off and check if it
is de-energised.
Before any maintenance, cleaning and repair works, switch the power
supply off and secure it against reactivation (remove start key).
Do not bypass or render fuses inoperative.
Keep humidity away from live parts.
DANGER
By wrongful transport of persons.
From electrical current
DANGER
DANGER
The Multi Mover must only be operated by one single person, never by several at the
same time.
Avoid any intervention in danger zones. The danger zones on the Multi Mover are
marked.
Keep sufficient safety distance to the Multi Mover.
By squeezing, bumping or being captured during
movement of the Multi Mover or its components.

MKF Original Operating Manual
7
Version 04/2021
Multi Mover
Dangerous situations at the Multi Mover
Details are listed in this operating manual and must be observed.
The following environmentally dangerous substances are used in the Multi Mover.
See also operating manual page 33:
Lubricants for moving parts
Hydraulic fluid in the hydraulic system
Lead-acid batteries
Considerable ecological damage can develop, when incorrectly dealing with
environmentally hazardous substances, specifically in case of incorrect disposal.
Appropriate disposal of environmentally hazardous substances must be ensured by
the operating company.
If environmentally hazardous substances have inadvertently reached the
environment, appropriate measures are to be taken immediately to prevent
ecological damages.
The environmental protection officer of the operating company is to be informed. He
decides if it is required to inform the competent local authority due to his knowledge
of the Environmental Protection Act and the existing facts.
NOTE
Prevent environmental damage
DANGER
By falling loads or tilting of the Multi Mover because of
operating errors, inadequate travel speed,
inappropriate ground and not centric load or overload.

MKF Original Operating Manual
8
Version 04/2021
Multi Mover
Address of manufacturer:
MKF GmbH
Kompaktstapler & Sonderfahrzeuge
August-Horch-Str. 43
D-56751 Polch
Germany
Technical data
Weight
1630 kg
Bearing capacity incl. superstructures (payload)
1000 kg
Power of transmission drive
4 kW
Power of lifting mechanism
2 kW
Battery capacity
24 V / 480 Ah