Husqvarna TE 250-310 2012 I.E. Instruction manual

TE 250 - 310 2012 I.E.
TE 250 - 310 2012 I.E. USA
TC 250 2012 - TC 250 2012 I.E. USA
TXC 250 - 310 2012 I.E. USA
Workshop Manual Ed. 12-2011
Rev 02

Revision Record
Rev. No. Date Page Description
01 30/03/2012 F.38 Adding the "Warning" and H11258 gure.
01 30/03/2012 X.3 Paragraph " Starting system" - Short nut M6x1, correction applied: from LOC-
TITE 243 to LOCTITE 270 and the relative value from 3,9 Nm - 0,5 Kgm to
8 Nm - 0,8 Kgm.
02 03/05/2012 D.29 Correction values "KAYABA front fork adjustment" - Compression and Re-
bound
02 03/05/2012 D.29 Correct drawing from H11102 to H11259
HUSQVARNA MOTORCYCLES S.R.L. - Varese disclaims all liabilities for any errors or omissions in this manual and
reserves the right to make changes to reect on-going product development. Illustrations in the manual may differ from
actual components. No reproduction in full or in part without written authorisation.
1st edition (12-2011) - Rev. 02

a.1
simbolo
TE 250 - 310 2012 I.E. / TE 250 - 310 2012 I.E. USA
TC 250 2012 - TC 250 2012 I.E. USA
TXC 250 - 310 2012 I.E. USA
TE 250 - 310 2012 I.E.
TE 250 - 310 2012 I.E. USA
TC 250 2012 - TC 250 2012 I.E. USA
TXC 250 - 310 2012 I.E. USA
H09055
1
TE 250: ZKHA300AACV000001
TE 310: ZKHA301AACV000001
TE 250 USA: ZKHKCECF#CV000001
TE 310 USA: ZKHKCEDG#CV000001
TC 250: ZKHA300AACV050001
TC 250 USA: ZKHTC253#CV000001
TXC 250 USA: ZKHTX253#CV000001
TXC 310 USA: ZKHTX313#CV000001
Workshop Manual Ed. 12-2011
FOREWORD, TABLE OF CONTENTS
1st edition (12-2011) - Rev. 02
Printed in Italy
MODELS COVERED (from serial number onwards)
Copyright by
HUSQVARNA MOTORCYCLES S.R.L.
BMW Group
Technical Service
Via Nino Bixio, 8
21024
(Varese) - Italy
tel. ++39 0332 75.61.11
tel. ++39 0332 756 558
www.husqvarna-motorcycles.com
Workshop Manual
1. Chassis serial number

a.2
simbolo
TE 250 - 310 2012 I.E. / TE 250 - 310 2012 I.E. USA
TC 250 2012 - TC 250 2012 I.E. USA
TXC 250 - 310 2012 I.E. USA
FOREWORD, TABLE OF CONTENTS
Workshop Manual Ed. 12-2011
Foreword
This publication is designed for use by HUSQVARNA Service Centres to assist authorised personnel in the maintenance
and repair of the models covered in this manual. The technical information provided in this manual is a critical comple-
ment to operator training and operators should become thoroughly familiar with it.
For ease of understanding, diagrams and photographs are provided next to the text.
Notes with special signicance are identied as follows throughout the manual:
Accident-prevention rules for operator and persons working nearby.
Damage to vehicle and/or its components may result from incompliance with relevant instructions.
Additional information concerning the operation covered in the text.
Useful tips
To prevent problems and ensure effective service work, observe the following HUSQVARNA recommendations:
– before repair, evaluate the customer's description of the problem and ask the appropriate questions to clearly identify
problem symptoms;
– diagnose the problem and identify the causes clearly. This manual provides basic background information that must
be supplemented with the operator's expertise and specic training available through HUSQVARNA held at regular
periods;
– plan ahead before starting work: gather any spare parts and tools to avoid unnecessary delays;
– avoid unnecessary disassembly work to get to the part that needs repairing.
Always read the relevant instructions and follow the disassembly sequence outlined in this manual.
Recommended shop practices
1 Always replace gaskets, sealing rings and split pins with new ones.
2 When loosening or tightening nuts or bolts, always begin with the bigger ones or from the centre. Tighten to the speci-
ed torque and follow a cross pattern.
3 Always mark any parts or positions that might be confused upon assembly.
4 Use genuine HUSQVARNA parts and the recommended lubricant brands.
5 Use special tools where specied.
6 Technical Bulletins might contain more up-to-date setting data and procedures than this manual. Be sure to read
them.

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simbolo
TE 250 - 310 2012 I.E. / TE 250 - 310 2012 I.E. USA
TC 250 2012 - TC 250 2012 I.E. USA
TXC 250 - 310 2012 I.E. USA
Workshop Manual Ed. 12-2011
FOREWORD, TABLE OF CONTENTS
Table of Contents
Title Section
Foreword, table of contents ................................................................................. a
Important notices ................................................................................................. b
General information .............................................................................................A
Maintenance ........................................................................................................B
Troubleshooting .................................................................................................. C
Settings and adjustments ................................................................................... D
General procedures .............................................................................................E
Engine disassembly.............................................................................................F
Engine overhaul.................................................................................................. G
Engine reassembly ............................................................................................. H
Front suspension .................................................................................................. I
Rear suspension.................................................................................................. J
Brakes ................................................................................................................. L
Electrical system................................................................................................. M
Engine cooling .................................................................................................... N
Hydraulically controlled clutch .............................................................................P
Fuel injection system ...........................................................................................S
Special tools .......................................................................................................W
Tightening torque gures .....................................................................................X
Chassis and wheels.............................................................................................Y
NOTES
Unless otherwise specied, data and specications apply to all models.