Husqvarna PG 540 User manual

PG 540
EN Operator's manual 2-26
FR Manuel d'utilisation 27-52
NL Gebruiksaanwijzing 53-77
DE Bedienungsanweisung 78-104

Contents
Introduction..................................................................... 2
Safety..............................................................................5
Operation........................................................................ 9
Maintenance................................................................. 16
Troubleshooting............................................................ 18
Transportation, storage and disposal........................... 20
Technical data.............................................................. 23
EC Declaration of Conformity....................................... 26
Introduction
Product description
The product is a floor grinder for surfaces of different
hardness.
Intended use
The product is used to grind surfaces of materials with
different hardness such as natural stone, terazzo and
concrete. Also use the product to grind cover materials
such as epoxy and glue. The finish of the surface can be
rough or smooth. The product can be used for dry
grinding and wet grinding. Do not use the product for
other tasks.
The product is used in commercial operations by
professional operators.
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Product overview, right side
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17
16
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5
7
1. Operator's manual
2. Handlebar
3. Handle
4. Lock lever for handle adjustment
5. Electrical enclosure
6. Grinding motor
7. Grinding head
8. Weight (accessory)
9. Weight holder
10. Wheel
11. Weight lock, rearward position for weight
12. Grinding disc
13. Diamond tool (accessory)
14. Tool plate
15. Connection for dust extractor
16. Cover
17. Dust skirt
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Product overview, left side
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5
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8
1. Lift handle for grinding head
2. Lifting eye
3. Control panel
4. Suspension device for dust extractor and power cord
5. Hole for straps
6. Rating plate
7. Power cord
8. Connection for dust extractor
9. Door to electrical box
10. Holes for strap
11. Weight lock, forward position for weight
12. Emergency stop button
13. Lock lever for handlebar adjustment
14. ON/OFF switch
15. Indicator for power and state of charge of the
product battery
16. STOP/RUN switch
17. Indicator for grinding motor
18. Knob for direction of rotation and speed, grinding
disc
Symbols on the product
WARNING: This product can be dangerous
and cause serious injury or death to the
operator or others. Be careful and use the
product correctly.
Read the manual carefully and make sure
that you understand the instructions before
you use the product.
Use hearing protection, eye protection and
respiratory protection. Refer to Personal
protective equipment on page 6 .
The dust can cause health problems. Use
an approved respiratory protection. Always
make sure that there is good airflow.
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Always lift the product at the lifting eye.
Use the holes for tie-down straps to attach
the product to a transport vehicle.
The product is not domestic waste. Recycle
it at an approved disposal location for
electrical and electronic equipment.
This product is in compliance with applicable
EC directives.
Note: Other symbols/decals on the product refer to
special certification requirements for some markets.
Symbols on the control panel
Emergency stop.
Product on and reset the product.
Grinding head on.
Speed and direction of rotation, grinding
disc.
Rating plate
13
11
10
12
21 3 4
6
5
8
9
7
1. Product number
2. Product weight
3. Rated power
4. Rated voltage
5. Enclosure
6. Rated current
7. Frequency
8. Maximum slope angle
9. Manufacturer
10. Scannable code
11. Production year
12. Model
13. Serial number
Product liability
As referred to in the product liability laws, we are not
liable for damages that our product causes if:
• the product is incorrectly repaired.
• the product is repaired with parts that are not from
the manufacturer or not approved by the
manufacturer.
• the product has an accessory that is not from the
manufacturer or not approved by the manufacturer.
• the product is not repaired at an approved service
center or by an approved authority.
Husqvarna Fleet Services™
Husqvarna Fleet Services™ is a cloud solution that gives
the operator an overview of all products that are
connected. On this product a Husqvarna Fleet
Services™ sensor can be installed. The Husqvarna Fleet
Services™ sensor collects product data and lets you
connect to the Husqvarna Fleet Services™ system. The
Husqvarna Fleet Services™ system reports data such as
operation time, servicing intervals and location of the
product.
For more information about Husqvarna Fleet Services™,
download the Husqvarna Fleet Services™ app or speak
to your Husqvarna representative.
Safety
Safety definitions
Warnings, cautions and notes are used to point out
specially important parts of the manual.
WARNING: Used if there is a risk of injury or
death for the operator or bystanders if the
instructions in the manual are not obeyed.
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CAUTION: Used if there is a risk of damage
to the product, other materials or the
adjacent area if the instructions in the
manual are not obeyed.
Note: Used to give more information that is necessary in
a given situation.
General safety instructions
WARNING: Read the warning instructions
that follow before you use the product.
• This product is a dangerous tool if you are not
careful or if you use the product incorrectly. This
product can cause serious injury or death to the
operator or others. Before you use the product, you
must read and understand the contents of this
operator’s manual.
• Save all warnings and instructions.
• Comply with all applicable laws and regulations.
• The operator and the employer of the operator must
know and prevent the risks during operation of the
product.
• Do not let a person operate the product unless they
read and understand the contents of the operator's
manual.
• Do not operate the product unless you receive
training before use. Make sure that all operators
receive training.
• Do not let a child operate the product.
• Only let approved persons operate the product.
• The operator is responsible for accidents that occur
to other persons or their property.
• Do not use the product if you are tired, ill, or under
the influence of alcohol, drugs or medicine.
• Always be careful and use your common sense.
• This product produces an electromagnetic field
during operation. This field can under some
circumstances interfere with active or passive
medical implants. To decrease the risk of serious
injury or death, we recommend persons with medical
implants to speak to their physician and the medical
implant manufacturer before operating this product.
• Keep the product clean. Make sure that you can
clearly read signs and decals.
• Do not use the product if it is defective.
• Do not do modifications to this product.
• Do not operate the product if it is possible that other
persons have done modifications to the product.
Safety instructions for operation
WARNING: Read the warning instructions
that follow before you use the product.
• Use personal protective equipment. Refer to
Personal protective equipment on page 6 .
• Do not go away from the product when the motor is
on.
• Always disconnect the power cord before you go
away from the product.
• Do not pull the hose of the dust extractor. The
product can fall and cause injury or damage.
• The grinding head must touch the surface when you
start the product. This is not applicable when you do
a check of the ON/OFF switch.
• Do not start the product without the dust skirt
installed. The dust skirt must seal fully between the
product and the floor.
• Keep away from areas where the product can cause
injury. The product can quickly change position and
hit you.
• If the product does not operate correctly, stop the
motor.
• Make sure that clothing, long hair and jewelry do not
get caught in moving parts.
• Make sure that you are in a safe and stable position
during operation.
• Do not operate the product unless you can get aid if
an accident occurs.
• If vibrations occur in the product or the noise level
from the product is unusually high, stop the product
immediately. Examine the product for damages.
Repair damages or let an approved service agent do
the repair.
• Overexposure to vibration can cause circulatory
damage or nerve damage to persons with decreased
blood circulation. Get medical aid if you have
symptoms of overexposure to vibration. These
symptoms include numbness, loss of feeling,
tingling, pricking, pain, loss of strength, changes in
skin color or condition. These symptoms usually
show in the fingers, hands or wrists.
• Do not park the product on a slope. If you must park
the product on a slope, make sure that the product
cannot move or fall. There is a risk of injury and
damage.
• Be very careful during operation on slopes. The
product is heavy and can cause serious injury if it
falls.
• Do not move the product on steep slopes. Look at
the rating plate on the product for information about
the maximum slope angle.
• Always use approved accessories. Speak to your
dealer for more information.
Personal protective equipment
WARNING: Read the warning instructions
that follow before you use the product.
• Always use correct personal protective equipment
when you operate the product. The personal
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protective equipment does not erase the risk of
injury. The personal protective equipment decreases
the grade of injury if an accident occurs. Let your
dealer help you select the right equipment.
• Use approved eye protection while you operate the
product.
• Do not use loose, heavy and not applicable clothing.
Use clothes that let you move freely.
• Use approved protective gloves that enables a solid
hold.
• Use rubber protective gloves that prevents skin
irritation from wet concrete.
• Use an approved protective helmet.
• Always use approved hearing protection while you
operate the product. Noise for a long period can
cause noise-induced hearing loss.
• The product makes dust and fumes that contain
dangerous chemicals. Use an approved breathing
protection.
• Use boots with steel toe-caps and non-slip soles.
• Make sure that you have a first aid kit near.
• Sparks can occur when you operate the product.
Make sure that you have a fire extinguisher near.
Work area safety
• During operation, keep bystanders away from the
area shown in the illustration below. The operator
must be very careful in this area during operation.
• Make sure that only approved persons are in the
work area.
• Do not use the product in fog, rain, strong winds,
cold weather, risk of lightning or other bad weather
conditions. To use the product in bad weather or in
wet locations can have a negative effect on your
alertness. Bad weather can cause dangerous work
conditions.
• Look out for persons, objects and situations that can
prevent safe operation of the product.
• Keep the work area sufficiently illuminated.
• Do not use the product in areas where fire or
explosions can occur.
Electrical safety
WARNING: There is always a risk of shocks
from electrical products. Do not use the
product in bad weather conditions. Do not
touch lightning conductors and metal
objects. Always use the product as given in
this operator’s manual to prevent injury.
WARNING: Always use a power supply with
RCD (residual-current device). An RCD
decreases the risk of electrical shock.
WARNING: High voltage. There are
unprotected parts in the power unit. Always
disconnect the power plug before you open
the door to the electrical box.
CAUTION: The power supply from the
product or generator must be sufficient and
constant to make sure that the motor
operates without problems. Incorrect voltage
causes the power consumption and the
temperature of the motor to increase until
the safety circuit releases. The dimension of
the power cord must agree with national and
local regulations. The dimension of the
mains socket must agree with the amperage
for the electrical socket and extension cable
of the product.
If the power mains has higher system
resistance, short voltage drop can occur
when the product is started. This can
influence the operation of other products, for
example flicker on the lights.
• Make sure that the power, fuse and mains voltage
are the same as the voltage shown on the rating
plate of the product.
• Always stop the product before you disconnect the
power plug.
• Do not use the product if the power cord or power
plug is damaged. Hand it in to an approved service
center for repair. A damaged power cord can cause
serious injury and death.
• Use the power cord correctly. Do not use the power
cord to move, pull or disconnect the product. Pull the
power plug to disconnect the power cord. Do not pull
the power cord.
• Do not operate the product in water depths where
the equipment of the product gets wet. The
equipment can become damaged and the product
can become live and cause injury.
• Do not get more moisture into the product than the
water supplied by the water system. Keep the
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product away from rain. Water that goes into the
product increases the risk of electrical shock.
• Always disconnect the power cord before you
connect or disconnect the connection for the motor
cable and the electrical enclosure.
Guide values for power source
Nominal
voltage
from power
source, V
Min. voltage at
the product, V
Max. voltage at
the product, V
Frequency,
Hz
Nominal
current, A
Motor out-
put
Min. cable
area
mm2/AWG
Max. cable
length m/ft
1x230 200 240 50/60 15 2.2 2.5/14 120/390
1x220 200 240 50/60 30 4 6/9 90/290
3x220 200 240 50/60 20 4 2.5/14 120/390
3x400/440/
480
380 480 50/60 15 4 2.5/14 160/520
Grounded product instructions
WARNING: Incorrect connection can result
in electrical shock. Speak to an approved
electrician if you are not sure if the product
is correctly grounded.
Do not do modifications to the power plug
from its factory specification. If the power
plug is not correct for the mains outlet, let an
approved electrician install a correct mains
outlet. Obey local regulations and laws.
If you do not fully understand the
instructions about the grounded product,
speak to an approved electrician.
The product has a grounded power cord and power
plug. Always connect the product to a grounded mains
outlet. This decreases the risk of electrical shock if there
is a malfunction.
Do not use electrical adapters with the product.
Extension cables
• Use only approved extension cables with sufficient
length.
• The rated value on the extension cable must be the
same or higher than given on the rating plate of the
product.
• Use grounded extension cables.
• When you operate the product outdoors, use an
extension cable that is applicable for outdoor
operation. This decreases the risk of electrical
shock.
• Keep the connection to the extension cable dry and
off the ground.
• Keep the extension cable away from heat, oil, sharp
edges or moving parts. A damaged cable increases
the risk of electrical shock.
• Make sure that the extension cable is in good
condition and not damaged.
• Do not use the extension cable while it is wound up.
This can cause the extension cable to become too
hot.
• Make sure that the extension cable is behind you
and the product when you use the product. This
prevents damage to the extension cable.
Safety devices on the product
WARNING: Read the warning instructions
that follow before you use the product.
• Do not use a product with defective safety devices.
• Do a check of the safety devices regularly. If the
safety devices are defective, speak to your
Husqvarna service agent.
Emergency stop button
The emergency stop button is used to quickly stop the
motor. The emergency stop button breaks the mains
power supply.
CAUTION: Do not use the emergency stop
button as the stop button for the product.
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To do a check of the emergency stop button
1. Turn the emergency stop button (A) on the control
panel clockwise to make sure that the emergency
stop button is disengaged.
A
B
2. Turn the ON/OFF switch (B) on the control panel to 1
to start the motor. The LED adjacent to the ON/OFF
switch comes on.
3. Push the emergency stop button.
4. Make sure that LED adjacent to the ON/OFF switch
goes off.
5. Turn the emergency stop button clockwise to
disengage.
Safety instructions for maintenance
• Keep all parts in good condition and make sure that
all fixtures are correctly tightened.
• Do not use a product that is defective. Do the safety
checks, maintenance and the servicing as given in
this manual. All other maintenance work must be
done by an approved service agent.
• Stop the product when you replace the diamond
tools. Turn the ON/OFF switch to 0 and push the
emergency stop button.
• Do the inspection and/or maintenance with the motor
stopped and the power plug disconnected.
• Do the maintenance to make sure that the product
operates correctly. Refer to
Maintenance schedule
on page 16
.
Operation
Introduction
WARNING: Before you operate the product,
you must read and understand the safety
chapter.
To remove the product from the
package
WARNING: Move the product from the pallet
carefully and safely. The product is heavy
and can cause serious injury if it falls.
• Make sure that all items that is shown in the product
overview, are included. Refer to
Product overview,
right side on page 3 . Speak to your Husqvarna
dealer if an item is missing or damaged before you
move the product from the pallet.
• Remove all package straps and wheel chocks.
• Make sure that the area is clear and that you have
sufficient space to move the product.
• Make sure that there is no risk that you or the
product can fall.
• Use lifting equipment or ramps to move the product
from the pallet. The product is heavy. Move the
product safely. Refer to
To lift the product on page
21 .
To do before you operate the product
1. Read the operator's manual carefully and make sure
that you understand the instructions.
2. Put on necessary personal protective equipment.
Refer to Personal protective equipment on page 6 .
3. Make sure that only approved persons are in the
work area.
4. Do daily maintenance. Refer to
Maintenance
schedule on page 16 .
5. Make sure that the product is assembled correctly
and is not damaged.
6. Put the product on the work area. Make sure that the
transportation of the product to and in the work area
is done safely and correctly. Refer to
Transportation
on page 20
.
7. Make sure that there are diamond tools on the tool
plates and the diamond tools and the tool plates are
tightly attached.
8. Connect a dust extractor to the product. Refer to
To
connect a dust extractor on page 11
.
9. Adjust the handle and the handlebar to an applicable
operation height. Refer to
To adjust the handle and
the handlebar on page 12 .
10. Make sure that the motor cable is connected to the
electrical enclosure before the product is connected
to a mains outlet. Refer to
To install and remove the
grinding head on page 17 .
11. Connect the product to a power source. Refer to
To
connect the product to a power source on page 13 .
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12. Turn the emergency stop button on the control panel
clockwise to make sure that the emergency stop
button is disengaged.
13. Make sure that you know the direction of rotation of
the grinding discs when you use direction diamond
tools such as Piranhas.
Diamond tools
There are many different types and configurations of
diamond tools for the product. Metal bonded diamond
tools are used for removal of material and resin bonded
diamond tools are used to polish surfaces. Select the
correct diamond tools for the surface. Speak to your
Husqvarna dealer or go to www.husqvarnacp.com for
support to select the correct tool.
Disc holder alternatives for diamond tools
• Use a Redi lock disc holder to attach metal bonded
diamond tools.
• Use a resin disc holder to attach plastic bonded
diamond tools.
Full set and half set of diamond tools
The configuration of the diamond tool segments has an
effect on the end quality of the surface. The
configuration also has an effect on the operation rate of
the product.
• Full set of diamond tools: This configuration is
applicable for a flat floor finish.
• Half set of diamond tools: This configuration is
applicable when a flat floor finish is not necessary.
To replace the diamond tools
WARNING: Always disconnect the power
plug before you replace the diamond tools,
to prevent accidental start.
WARNING: Use protective gloves, as
diamond tools can become very hot.
WARNING: Use approved respiratory
protection when you replace the diamond
tools. The dust below the grinding head is
dangerous to your health.
WARNING: Use the dust extractor when you
replace the diamond tools. The dust
extractor will decrease the dust that can
cause health problems.
CAUTION: All the grinding discs must
always have the same number and type of
diamonds. The height of the diamonds must
be the same on all grinding discs.
1. Turn the ON/OFF switch (A) on the control panel to
0. The LED adjacent to the ON/OFF switch goes off.
A
B
2. Push the emergency stop button (B) on the control
panel.
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3. Set the handle in servicing position. Refer to Handle
positions on page 12 .
4. If weights are installed, adjust the weights to a
rearward position. Refer to To adjust the weights on
page 16
.
5. Hold the handlebar and tilt the product rearward. Tilt
the product until the handlebar is on the floor.
WARNING: Make sure that the product
is in a stable position before you replace
the diamond tools.
6. Put on protective gloves.
7. Turn the tool plate (C) to the right or to the left to
unlock the tool plate from the grinding disc.
C
D
8. Pull the tool plate straight out (D) to remove the tool
plate from the grinding disc.
9. Use a hammer to remove the diamond tools from the
tool plate.
10. Attach new diamond tools to the tool plate with a soft
hit of the hammer.
11. Attach the tool plate straight (E) on the grinding disc.
F
E
12. Turn the tool plate (F) to the right or to the left to lock
the tool plate to the grinding disc.
13. Carefully lift the product with the handlebar to
operation position.
To connect a dust extractor
WARNING: Do not use the dust extractor if
the dust extractor hose is damaged. The risk
increases that you breathe in dust that is
dangerous to your health. Use approved
respiratory protection.
1. Examine the dust extractor hose for damages.
2. Make sure that the filters in the dust extractor are
clean and not damaged.
3. Make sure that the STOP/RUN switch on the control
panel is set to 0.
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4. Connect the dust extractor hose to the product.
5. Hang the dust extractor hose on the suspension
device at the door to electrical box to prevent tension
in the dust extractor hose.
Handle positions
• Operation position of the handle:
• Transport position of the handle:
• Servicing position of the handle:
To adjust the handle and the handlebar
WARNING: Be careful when you adjust the
handle and the handlebar. Make sure that
the handle and the handlebar locks into
position. The moving parts can cause injury.
Set the handle height as close as possible to the height
of the operators hip. During operation the product can
pull to the side. The hip of the operator can help to stop
this movement to the side.
1. Pull the lock lever (A) on the handle in the direction
of the control panel and hold it in this position.
B
A
2. Adjust the handle (B) to an applicable operation
height.
3. Release the lock lever on the handle to lock the
handle position.
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4. Loosen the lock knobs (D).
D F
E
5. Adjust the handlebar (E) to the correct position.
6. Tighten the lock knobs to set the handlebar position
(F). When the handlebar position is set, pull the
handle lock knobs out and put them into idle
position.
To connect the product to a power
source
1. Connect the power plug of the product to the
extension cable.
2. Connect the extension cable to a mains outlet.
3. Hang the power cord on the suspension device at
the door to electrical box to prevent tension in the
power cord.
CAUTION: When the product is connected
to a dust extractor, the dust extractor must
be connected to a 3-phase power source.
Operation speed
If the product is operated on a new surface type, set the
speed to 70% initially. When the operator knows the
surface type, the speed can be adjusted.
Direction of rotation of the grinding
discs
Seen from below the product, the direction of rotation is
as follows:
• "CW": clockwise
• "CCW": counterclockwise
During operation the product can pull to the side. The
direction of the pull is related to the direction of rotation.
The product pulls to the right when the direction of
rotation is set to "CCW". The product pulls to the left
when the direction of rotation is set to "CW".
The side pull can help you operate the product for
example near a wall. Set the direction of rotation to pull
in the direction of the wall.
CAUTION: Steer the product carefully. Make
sure that the product only lightly touches the
wall. The product is heavy and can cause
damage.
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To change the speed and direction of rotation
of the motor
Change the direction of rotation regularly to increase the
life and the sharpness of the diamond tools. The
diamond tool segments are used equally and the contact
surface continues to be as large as possible.
• To set the speed and direction of rotation of the
grinding disc, turn the knob.
To operate the product
• Operate the product manually with the control panel
on the handle. Refer to Product overview, left side
on page 4
.
• During operation, look for color changes in the
indicator for the inverter to the grinding motor (A).
A
• Green light: the product operates correctly.
• Orange light: there is an overload in the grinding
head. Decrease the power output in 10 seconds
or less to prevent that a fault occurs.
• Red light: fault in the inverter and the grinding
head stops. It is necessary to reset the product.
Refer to
To reset the product on page 15 .
To start the product
CAUTION: Move the product all the time
while the grinding head is on. If you do not
move the product, the surface can become
rough.
1. Push down the handlebar slightly to lift the grinding
head from the surface. This releases the surface
friction of the diamond tools. Do not lift the grinding
head fully from the surface during operation.
2. Turn the STOP/RUN switch (A) on the control panel
counterclockwise to 0 to make sure that the grinding
head is off.
A
B
3. Turn the ON/OFF switch (B) on the control panel to 1
to start the product. The LED adjacent to the
ON/OFF switch comes on.
4. Turn the STOP/RUN switch on the control panel
clockwise to start the grinding head. In less than 5
seconds, the product operates at idle speed.
To stop the product
CAUTION: Do not lift the grinding head from
the surface when you stop the motor. The
tool plates rotate for a while after the motor
stops. Dust can go into the air and the
surface can become damaged.
CAUTION: Do not let the product become
stationary until the tool plates stop fully.
1. Turn the STOP/RUN switch (A) on the control panel
counterclockwise to 0 to stop the grinding head.
B
A
2. Keep the tool plates against the surface until they
stop fully.
CAUTION: If you grind adhesive asphalt,
paint or equivalent material, the product
can attach to the adhesive surface.
Immediately after the tool plate stopped
fully, lift up the front of the grinding head
a small distance.
3. Turn the ON/OFF switch (B) on the control panel to 0
to stop the product. The LED adjacent to the
ON/OFF switch goes off.
4. Disconnect the power plug.
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To reset the product
The ON/OFF switch can be used as a reset switch if the
inverter releases. Reset the product when the indicator
inverter to the grinding motor (A) is red.
B CA
1. Turn the STOP/RUN switch (B) counterclockwise to
0 to make sure that the grinding head is off.
2. Turn the ON/OFF switch to the arrow position (C) to
reset the product. The indicator for the inverter to the
grinding motor is green when the fault is reset.
3. Turn the STOP/RUN switch on the control panel
clockwise to start the grinding head again.
Weights
The product has 1 weight on each side of the product. If
the product is heavy to operate, adjust the weights to
change the pressure on the grinding head. The weights
must be adjusted to the same position on the right and
the left side. The weights has 2 positions:
• Position 1: Maximum pressure on the grinding head.
This position increases the operation effect. This
position is also used when you set the product in
transport position.
• Position 2: Minimum pressure on the grinding head.
This position is also used when you tilt the product to
servicing position.
To assemble and disassemble the weights
The product has 1 weight on each side of the product.
Do the procedure that follows on each weight.
1. Install the weight holder and tighten the 3 screws.
2. Put the weight on the cylinder on the weight holder.
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3. Lock the weight to the weight holder with the locking
pin (A).
A B
4. Fold the ring (B) on the locking pin on to the cylinder.
To adjust the weights
WARNING: Be careful when you adjust the
weights. The moving parts can cause injury.
WARNING: Always make sure that the
weight lock locks correctly when the weights
are put in the selected position.
• Move the weight to a selected position with the
weight handle. Refer to
Weights on page 15 .
Maintenance
Introduction
WARNING: Before you do maintenance, you
must read and understand the safety
chapter.
For all servicing and repair work on the product, special
training is necessary. We guarantee the availability of
professional repairs and servicing. If your dealer is not a
service agent, speak to them for information about the
nearest service agent.
To do before the maintenance
• Use personal protective equipment. Refer to
Personal protective equipment on page 6 .
• Use approved respiratory protection. The dust from
the product is dangerous to your health.
• Park the product on a level surface.
• Stop the motor and disconnect the power plug to
prevent accidental start during maintenance.
• Clean the area around the product from oil and dirt.
Remove unwanted objects.
• Set out clear signs to give a warning to bystanders
that maintenance work is in progress.
• Keep fire extinguishers, medical supplies and an
emergency phone near.
Maintenance schedule
* = General maintenance done by the operator. The
instructions are not given in this operator's manual.
X = The instructions are given in this operator's manual.
O = The instructions are not given in this operator's
manual. Let an approved service agent do the
maintenance.
Maintenance
Daily Weekly Each 6
months
Each
12-36
months
Do a check of the ON/OFF switch. *
Do a check of the attachment points and the lock function for the handle. *
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Maintenance
Daily Weekly Each 6
months
Each
12-36
months
Do a check of the attachment points and the lock function for the
weights. *
Do a check of the emergency stop button. X
Clean the external surfaces of the product. X
Clean the internal components of the product. O
Do a general inspection. X
Do a check of the grinding discs. X
Do a function check of the drive system for the grinding head. X
Do the service on the drive system for grinding discs. O
Do a check of the connection between chassis and grinding head. *
To clean the product
CAUTION: A blocked air intake decreases
the performance of the product and can
cause the motor to become too hot.
• Remove blockage from all air openings. The product
must always have sufficiently cool temperature.
• Always disconnect the power plug from the mains
outlet before you clean.
• Do not use chemicals to clean the product.
• Do not clean electrical components with water.
• Always clean all the equipment at the end of the
work day.
a) Tilt the product until the handlebar is on the floor.
b) Remove the diamond tools and operate the
product for a short period at the lowest speed.
Operate the product to decrease the quantity of
dust at the top surface of the grinding head.
c) Clean the components at the bottom surface of
the grinding head with a high-pressure washer.
CAUTION: Do not point the high-
pressure washer directly at seals or
connection points.
To do a general inspection
• Make sure that the power cord and extension cable
are in good condition and not damaged.
• Make sure that nuts and screws are tight.
• Make sure that the head locks are tight. If it is
necessary, tighten the head locks and use
LOCTITE® 680 threadlocker.
Drive system for grinding head
The drive system for the grinding head is a closed
system. If you have problems with the drive system of
the grinding head, speak to your Husqvarna service
agent.
To install and remove the grinding head
WARNING: The chassis is not balance when
the grinding head is removed. Make sure
that the chassis can not fall. It can cause
injury or damage.
1. Push the chassis near the grinding head.
2. Put the motor cable from the chassis through the slot
between the grinding head and the chassis.
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3. Push the chassis fully against the grinding head (A).
A
B C
4. Install the lock bolts (B) on each side of the grinding
head.
5. Attach the locking pins (C) on each side of the
grinding head.
6. Connect the motor cable from the chassis with the
motor cable from the motor (D).
D E
F
7. Tighten the locknut (E) on the motor cable from the
chassis clockwise.
8. Put the motor cables into the cable holder (F).
9. Remove the grinding head in opposite sequence.
Troubleshooting
Problem Cause Solution
The product does not
start.
The extension cable is disconnected or dam-
aged.
Connect the extension cable or if it is neces-
sary, replace the extension cable.
An emergency stop button is engaged. Turn the emergency stop button on the con-
trol panel clockwise to disengage.
The safety switch is open in the electrical en-
closure.
Close the safety switch to complete the cir-
cuit.
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Problem Cause Solution
The product is not
easy to hold on to.
Too small number of diamond tools are in-
stalled on the product.
Increase the number of diamond tools to de-
crease load on the product and operator.
The grinding drive motor does not operate.
This can be caused by fault with motor or
fault with wire to the motor.
Make sure that the grinding drive motor is
connected.
If the problem stays, speak to an approved
service agent.
The belt is broken. If the belt is broken, let a service center re-
place it.
Turn one of the grinding discs by hand. If all
grinding discs rotate together, the belt is not
damaged. If 1 grinding disc rotates freely,
then the belt is broken.
Only 1 phase comes into the product. The
product will not receive an error code and will
use <1 A motor current. The fan rotates slow-
ly.
Do a check of the power supply.
The surface or the operation uses too much
of the product capacity.
Adjust the speed of the motor and/or the for-
ward speed of the product across the floor.
The product sounds
as if it increases the
speed too much.
The grinding drive motor is not connected. Make sure that the grinding drive motor is
connected.
The grinding drive motor does not operate.
This can be caused by fault with motor or
fault with wire to the motor.
Make sure that the grinding drive motor is
connected.
If the problem stays, speak to an approved
service agent.
The surface is too thick or the diamond tool
configuration is incorrect.
Push down the handlebar slightly to lift the
grinding head from the surface when you
start the product.
The product makes
an irregular scratch
pattern.
The diamond tools are incorrectly attached or
attached at different heights on the grinding
discs.
Make sure that all diamond tools are installed
correctly and have the same height.
The diamond tools are of mixed types. Make sure that all segments are the same di-
amond grit and bond. If the diamond seg-
ments are rough, space out the rough dia-
mond segments equally. Operate the product
on an abrasive surface until all segments
have the same height.
The head locks are loose or missing. Make sure that all head locks are in position
and tightened.
The resin tools are mixed or have unwanted
contamination.
Make sure that all resins are the same dia-
mond grit and bond and that there is no con-
tamination. To clean the resin tools, operate
them for a short time on a lightly abrasive
surface.
The grinding discs are worn or damaged. Do a check on the grinding discs for broken
sections or too much movement.
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Problem Cause Solution
There are sudden un-
wanted movements
in the product.
The grinding discs are worn or damaged. Examine the grinding discs for damaged
parts and too much movement.
The diamond tools are incorrectly attached or
attached at different heights on the grinding
discs.
Make sure that all diamond tools are installed
correctly and that all have the same height.
The head locks are loose or missing. Make sure that all head locks are in position
and tightened.
The internal circuit
breaker releases.
Too high a load or not sufficient power sup-
ply.
Do a check of the power supply.
Decrease the grinding pressure, increase the
number of diamond tools or increase the
bond hardness.
Transportation, storage and disposal
Transportation
WARNING: Be careful during transportation.
The product is heavy and can cause injury
or damage if it falls or moves during
transportation.
The wheels let you move the product shorter distances.
For longer distances, lift the product to move it or put the
product on a vehicle.
CAUTION: Do not tow the product behind a
vehicle.
• Be very careful when you move the product
manually or on surfaces with a slope. Small slopes
can result in a fast movement that is not possible to
brake by hand.
• Safety the product during transportation. Make sure
that it cannot move.
• Put some type of protection on the product during
transportation. The protection keeps natural
elements such as rain and snow away from the
product.
• Always use the lifting eye on the product when you
lift the product.
• Do not lift the product by the handlebar, motor,
chassis or other parts.
• Transportation is best done on a pallet.
• Always lift the product with a lift or forklift.
• Do not use a forklift if the product is not put on a
pallet or carriage. This can cause damage to the
grinding discs and other internal components.
• During transportation, the grinding head must be on
the ground. To prevent damage to the lock
mechanism of the tool plates, keep the tool plates
installed.
To set the product in transport position
• Fold down the handle. Refer to
To adjust the handle
and the handlebar on page 12 .
• If the weights are attached to the product, adjust the
weights to forward position. Refer to
To adjust the
weights on page 16 .
• Make sure that the grinding head touches the
surface.
To move the product up and down a
ramp
WARNING: Be very careful when you move
the product up and down ramps with the
motor on. The product is heavy and there is
a risk of injury if the product falls or moves
too quickly.
WARNING: For ramps with a steep slope,
always use a winch. Do not walk or stay
below the product. Do not stay in the
product risk area. Refer to
Work area safety
on page 7 .
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