Factory Cat Micro-HD V2.0 User manual

Operating Instructions (EN)
MODELS:
Micro-HD
20''-26'' Disk
25'' Cylindrical
20'', 24'' & 28'' Orbital
Mini-HD
26''-28'' Disk
25''-29'' Cylindrical
24''-28'' Orbital
Mag-HD
30'', 32'' & 34'' Disk
29''-33'' Cylindrical
28''-32'' Orbital
www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
1-262-681-3583 V21.039
©2021 RPS Corporation, All Rights Reserved. FC-WALK-BEHIND-V2-OP-EN
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.

- 2 - FC-WALK-BEHIND-V2-OP-EN
INTRODUCTION
This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of
your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before
operating or servicing the machine.
This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:
• The machine is regularly maintained - per the Authorized Local Distributor.
• The machine is operated with reasonable care and caution.
• The machine is maintained with manufacturer supplied parts.
LOCATE SERIAL NUMBER
The serial number of your machine is located on the lower half of the control panel of the machine.
AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
SERIAL NUMBERDEALER INFO

FC-WALK-BEHIND-V2-OP-EN - 3 -
Introduction 2
Locate Serial Number 2
Table Of Contents 3
Safety Messages 4
Safety Labels 6
Central command Dashboard controls
(Military, Legacy, Touch Screen) 7
Central Command Side Panel Controls 8
Legacy LCD Screen 9
Touch Screen (Optional) 10
Touch Screen Symbols (Optional) 11
Touch Screen Zone Operation (Optional) 12
Touch Screen Zone Programming (Optional) 13
Battery Setup 14
Install Squeegee 15
Adjust Squeegee 16
Remove From Battery Charger 17
Transportation - Forward 18
Transportation - Reverse 19
Fill Solution Tank 20
Operation - Scrubbing 21
Draining Recovery Tank 22
Draining Solution Tank 23
Flushing Recovery Tank 24
Clean Drain Saver 25
Clean Cylindrical Hopper 26
Clean Vac Box System 27
Remove Disk Brushes 28
Remove Cylindrical Brushes 29
Remove Orbital Pads 30
Charge Batteries 31
Battery Chargers 32
Military grade central command - status light codes 33
PM Sheet 34
Touch Screen Error Codes 36
Touch Screen Error Codes 37
Touch Screen Error Codes 38
Military grade schematic 39
touch screen schematics 41
Legacy schematic 43
SPORT Common Wear Parts 46
Round Disk Brushes: 46
Round Disk Pads: 46
Cylindrical Brushes: 46
Orbital Pads and Screens: 46
Orbital Grip Face: 47
v2.0 Squeegee Blade Kits & Complete Squeegee Assemblies: 47
CARBON Common Wear Parts 48
Round Disk Brushes: 48
Round Disk Pads: 48
Cylindrical Brushes: 48
Orbital Pads and Screens: 48
Orbital Grip Face: 49
v2.0 Squeegee Blade Kits & Complete Squeegee Assemblies: 49
Hero Common Wear Parts 50
Round Disk Brushes: 50
Round Disk Pads: 50
Cylindrical Brushes: 50
Orbital Pads and Screens: 50
Orbital Grip Face: 51
v2.0 Squeegee Blade Kits & Complete Squeegee Assemblies: 51
MACHINE DECALS 52
TABLE OF CONTENTS

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You will see four kinds of safety reminders in this manual:
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, could result in minor or moderate
injury or damage to this machine or nearby objects. CAU-
TION also can be used to alert against unsafe practices.
NOTICE
NOTICE indicates information considered important, but
not hazard-related. This safety message may be related to
property damage or warranty warnings.
Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.
DO NOT OPERATE THIS MACHINE:
• Unless you are trained and authorized to do so by your RPS Authorized Local Distributor
• Unless you have read and understood this Operator’s Manual
• On surfaces with greater than a 2% grade unless this machine is equipped with a functional parking brake
• On surfaces with greater than an 8% grade at any time
• On Loading Docks
WHEN OPERATING THIS MACHINE:
• Remove loose objects from the floor that could be projected from the rotating Brushes
• Keep your hands and feet away from the rotating Brushes
• Do not operate this machine where flammable liquids, vapors, or dust are present
• Use caution when maneuvering
BEFORE LEAVING THE MACHINE:
• Drain “clean” Solution & “dirty” Recovery solution into APPROVED drains
• Park the machine on a level surface
• Turn the machine off & remove key
BEFORE SERVICING THE MACHINE:
• Disconnect the Batteries
• Drain both tanks
DANGER
Explosive hydrogen gas forms when Batteries are
charging. An open flame or spark can cause this gas
to explode. Serious personal injury or property damage
could occur. Only charge the Batteries in this machine in
a well ventilated area.
DANGER
Flammable materials can cause an explosion or fire. Do
not use flammable materials in Tank or pick up.
SAFETY MESSAGES

FC-WALK-BEHIND-V2-OP-EN - 5 -
WARNING
The Batteries in this machine produce hazardous
voltage which can cause electrical shock, burns and/
or electrocution. Always disconnect Batteries before
servicing this machine.
WARNING
When climbing or descending ramps, always drive
machine forward. To avoid overturning the machine,
Do not back down ramps. Do not drive across inclines.
Do not turn while ascending or descending ramps.
Overturning the machine can cause serious injury or
death.
WARNING
Do not use water that exceeds 135°F / 57°C. If water
is above said temperature, this will void the Tank
Warranty.
WARNING
Do not park this machine on ramps or slopes. Always
park this machine on a level, hard surface. Do not
operate this machine outdoors or on uneven surfaces.
WARNING
The Batteries in this machine contain sulfuric acid,
which causes burns to skin. If battery acid contacts
clothing or skin, rinse the effected area with cold water
immediately. If battery acid gets on your face or in your
eyes, flush the area immediately with cold water and
seek medical attention.
WARNING
To avoid electrical shock, do not operate this machine
over electrical floor outlets.
WARNING
Dress safely. Do not wear rings or metal wrist watches
when servicing this machine, as they can cause an
electrical short circuit which can cause serious burns.
WARNING
Do not remove, paint over or destroy warning decals. If
warning decals become damaged, call 1-262-681-3583
for free replacements.
WARNING
Dress safely. Do not wear a neck tie, scarf, or any
loose or dangling clothing while operating this machine.
Loose or dangling clothing or neck-wear can tangle in
rotating parts, causing serious injury or death.
WARNING
Always turn off this machine before leaving it
unattended. Do not allow untrained persons to operate
this machine.
WARNING
NO RIDERS. Do not carry passengers on this machine.
Do not use this machine as a stepladder or work
platform.
WARNING
Understand the dynamic braking system before you
operate the machine on ramps. Machine may coast.
WARNING
Before you service a Battery, always wear face
protection, protective gloves and protective clothing.
Battery acid or battery explosion can cause serious
injuries.
CAUTION
To avoid damage to this machine, use only cleaning
solutions and replacement parts recommended by the
manufacturer.
CAUTION
Do not operate this machine if any parts have been
damaged or removed.
CAUTION
Always use the automatic battery charger provided
by the manufacturer of this machine to charge the
Batteries of this machine. It is designed to charge
the Batteries at the appropriate rate. If you must use
a different charger, disconnect the Batteries before
charging to avoid damage to the electronic speed
controller.
CAUTION
To avoid damage to the electronic control components
of this machine, Do not store this machine outdoors. Do
not pressure wash this machine.

- 6 - FC-WALK-BEHIND-V2-OP-EN
Read and obey all Safety Labels on your Floor Scrubber. If you have questions about these labels, ask your supervisor.
These images indicate where on the Floor Scrubber the Safety Labels are located. If ever the labels become illegible,
worn off, or torn, promptly report it to your supervisor and replace it.
SAFETY LABELS
DANGER
SEE BACK PAGE FOR DECAL PART NUMBERS

FC-WALK-BEHIND-V2-OP-EN - 7 -
CENTRAL COMMAND DASHBOARD CONTROLS (MILITARY, LEGACY, TOUCH SCREEN)
1
1
1
2
2
2
3
3
34
4
4
5
5
5
See Pg. 11 for Touch Screen Operation
Touch Screen
Legacy
614
18
6
6 7
7
8
9
15 16
10 11 12
13
12
11
17
10
9
8
8
Military Grade
1. Squeegee Lever
2. Reverse Switch
3. Drive Switch (Both Handles)
4. E-Stop
5. Key Switch
6. Vac Clog Light
7. ZErO3 Light
8. Speed Potentiometer
9. Vac Switch
10. Solution Switch
11. Scrubdeck Switch
12. Down pressure Switch
13. Military Flow Lever
14. Military Status Light
15. Military Battery Gauge / Hour Meter
Combo
16. Military Down Pressure Gauge
17. Legacy LCD Screen
18. Legacy Hour Meter Button

- 8 - FC-WALK-BEHIND-V2-OP-EN
CENTRAL COMMAND SIDE PANEL CONTROLS
1. Vac Circuit Breaker
2. Left Brush Circuit Breaker
3. Right Brush Circuit Breaker
4. Positive BUSS Circuit Breaker
5. Negative BUSS Circuit Breaker
6. ZErO3 Circuit Breaker
7. Spray Jet On (I) / Off (O)
8. ZErO3 On (I) / Off (O)
9. Dual USB Voltmeter
10. Solution Valve Circuit Breaker
11. Military Solution Control Lever
12. Legacy ECON switch Max (locked)
Min (unlocked)
13. Legacy Dual Manager Lockout
Solution/Downpressure
14. Suds Switch 125:1/ 250:1/ Off (O)
2 41 63
4
5
6
5
Touch ScreenLegacy
Military Grade
10
11
9
9
9
7
7
7
14
8
8
8
12 13
64 5

FC-WALK-BEHIND-V2-OP-EN - 9 -
** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS **
1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the Batteries (Shown on all menu displays)
2. SOLUTION OUTPUT INDICATOR - Indicates the gallons per minute (GPM) 0 - 1.0
3. SCRUBDECK DOWN PRESSURE INDICATOR - Sets the down pressure on the Brushes / Pads
4. SCRUB MOTORS ON - Indicates the Brush Motors are in operation
5. SOLUTION ON - Indicates the solution flow is ON
6. VACUUM ON - Indicates the Vacuum is ON
7. KEY SWITCH HOUR METER - Indicates total hours the machine has had keyswitch ON
8. TRANSPORT HOUR METER - Indicates total hours the drive system has been in operation
9. SCRUB BRUSH HOUR METER - Indicates total hours the brush motors have been in operation
10. VACUUM HOUR METER - Indicates total hours the vacuum motor has been used
11. DIAGNOSTIC CODE - Displays diagnostic code which helps troubleshoot issues
12. ERROR WARNING SYMBOL - Indicates when there has been a diagnostic code error
SCREEN #2 (MAINTENANCE)
10
9
8
7
SCREEN #3 (WITH ERROR CODE)
11
12
SCREEN #1 (OPERATOR)
1 2 3 4 5 6
LEGACY LCD SCREEN

- 10 - FC-WALK-BEHIND-V2-OP-EN
1. SOLUTION OUTPUT - Indicates the level of solution that is being dispensed when in operation, (0 = off, 1 = Low, 4 = High).
2. TECHNICAL / MANAGER SETUP - Access ‘Error Code History’ and Manager Programming
3. PROGRAMMED ZONES - Switch between preset solution and downpressure settings for varying applications
4. HOUR METERS - Displays all of the hour meters of the machine: Key Switch, Transport, Scrub Motors, and Vacuum Motor
5. DOWN PRESSURE OUTPUT - Indicates the level of downpressure that is being applied to the floor surface (1 = low, 4 = high).
6. BATTERY GAUGE - Indicates the level of battery charge available and volt meter
7. SUDS - (Onboard Chemical Dilution) indicator
8. ACTIVE VOLT & AMP DRAW - Indicates the live DC Volts (under battery gauge) and Amp draw (under systems) when machine
is running
9. AMP VAC CURRENT - Indicates Vac power consumption
10. TRANSPORT INDICATION - Green Forward & Red Rev
11. BRUSH DISK CURRENT - Indicates Brush power consumption
12. OPERATION MODE SELECTOR - Cycle through and select which operation mode you would like to work in
TOUCH SCREEN (OPTIONAL)
3
#1 NAME
SUDSSUDS
3
#1
SUDSSUDS
24.9
22.5 34.2
1
6
8 9 10
7
11 12
2 3 4 5

FC-WALK-BEHIND-V2-OP-EN - 11 -
TOUCH SCREEN SYMBOLS (OPTIONAL)
3
#1 NAME
SUDSSUDS
Setup Hour Meters Zone Lock
Locked Unlocked
Forward Transport Motor
Working Active Inactive
Reverse Transport Motor
Working Active Inactive
Solution Flow
Working Active Inactive
Vacuum Motor
Working Active Inactive
Solution Setting
#0 #1 #2 #3 #4
Down Pressure Setting
#1 #2 #3 #4
Mode Selection
Transport Only Single Scrub Double Scrub Vacuum Only
Scrub Deck Motor(s)
Working Active Inactive
Suds
250:1 Dilution 125:1 Dilution Inactive
SUDS SUDS SUDS

- 12 - FC-WALK-BEHIND-V2-OP-EN
The touch screen is designed to be programmed to three specific
zones. Each zone can be named and custom programmed or even
disabled if not needed.
The zone you are working in is highlighted as indication. In Figure 1.
the zone selected is Light Duty.
Figure 2. shows Zone 3 “locked out” by the indicator lock icon.
Figure 3. shows Zone 1 “Light Duty” Factory Configuration.
Water = 1
Downpressure = 2
Drive Speed = 70%
Vac Motor = 80%
Figure 3. shows Zone 2 “Daily” Factory Configuration.
Water = 2
Downpressure = 3
Drive Speed = 90%
Vac Motor = 90%
Figure 3. shows Zone 3 “Heavy Duty” Factory Configuration.
Water = 3
Downpressure = 4
Drive Speed = 100%
Vac Motor = 100%
TOUCH SCREEN ZONE OPERATION (OPTIONAL)
3
#1 NAME
SUDSSUDS
3
LIGHT DUTY
SUDSSUDS
3
LIGHT DUTY
SUDSSUDS
% %
LIGHT DUTY
3
% %
DAILY
3
% %
HEAVY DUTY

FC-WALK-BEHIND-V2-OP-EN - 13 -
To program the 3 Zones, press
From here you will be prompted with a passcode screen. Enter the
manager passcode 349 to get access to setup.
Once you have entered the password, you will see the Figure 3.
screen where you can alter the name, solution output, down-pressure
setting, scrubbing speed, and vacuum power.
Alternatively you can lock the Zone out from this screen, to prohibit
operator use.
Once any of the 3 “Zones” is locked the remaining zones are no lon-
ger adjustable either by the operator.
To alter the name of a Zone, simply click on the black name box and
a full keyboard will appear as Figure 4. shows. Enter new name and
save your work with the Green save icon.
TOUCH SCREEN ZONE PROGRAMMING (OPTIONAL)
3
#1 NAME
SUDSSUDS
3
LIGHT DUTY
SUDSSUDS

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NOTICE
Batteries are a possible environmental hazard. Consult
your Battery supplier for safe disposal methods.
NOTICE
Orientation of Batteries is critical for cables to reach.
Ensure proper torque values when installing batteries.
(Between 8 - 12 ft/lbs)
5
2
1
3
4
BATTERY SETUP

FC-WALK-BEHIND-V2-OP-EN - 15 -
1
2
2
1
INSTALL SQUEEGEE
3 3
4 4
5

- 16 - FC-WALK-BEHIND-V2-OP-EN
1
2
2
1
ADJUST SQUEEGEE
(RH) (LH)
5/16''
1/2''

FC-WALK-BEHIND-V2-OP-EN - 17 -
REMOVE FROM BATTERY CHARGER
2
1
Please refer to OEM Charger Operating Instructions for more information.

- 18 - FC-WALK-BEHIND-V2-OP-EN
TRANSPORTATION - FORWARD
1
1
2
2
3
3
1
3
4
2
Touch Screen
Legacy
Military Grade
40%
40%
40%

FC-WALK-BEHIND-V2-OP-EN - 19 -
TRANSPORTATION - REVERSE
1
1
2
2
3
3
1
3
4
2
Touch Screen
Legacy
Military Grade
40%
40%
40%

- 20 - FC-WALK-BEHIND-V2-OP-EN
1
1
< 135°F / 57°C< 135°F / 57°C
< 135°F / 57°C< 135°F / 57°C
FILL SOLUTION TANK
DANGER
EXPLOSION RISK! Flammable materials can cause an
explosion or fire. Do NOT use flammable materials in
Tank or pick up.
CAUTION
TO AVOID DAMAGE TO THIS MACHINE:
• Use APPROVED detergents only
• Water temperature must not exceed 135˚F/57˚C
• Do NOT use high-percentage Bleach mixture