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Husqvarna LE475 Troubleshooting guide

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OPERATOR'S
MANUAL / 2008
WITH PARTS LIST
EDGER/TRIMMER
•Specications
•Operating
Instructions
•Maintenance
Information
Model: LE475 / 966951101
2
Thissymbolmarksimportantinstructionsrelatingtoyourpersonalsafety.To
avoid the possibility of injury, read and follow such instructions carefully.
When the manual refers to the left or right side of the edger-trimmer, it means
your left and right when standing in the operation position.
CAUTION
TO AVOID INJURY
General Safety Suggestion...................3
Edger-Trimmer Features ......................4
Assembly...............................................5
Attaching the Handle..............................5
Installing Throttle Wire............................5
Fill Engine With Oil.................................5
Operating Your Edger-
Trimmer ..................................................6
Correct Engine Operation.......................6
Fuel Specication ...................................5
Oil Specication......................................5
Starting The Engine................................6
Engaging Drive Belt................................6
Stopping The Engine..............................6
Correct Edger-Trimmer
Usage.....................................................8
Operation of the
Edger-Trimmer........................................8
Maintaining Your
Edger-Trimmer ......................................9
Maintenance Check List.........................9
Engine ....................................................9
Oil Quality...............................................9
Oil Level..................................................9
Oil Changes............................................9
Spark Plug..............................................9
Blade Maintenance.................................9
Blade Changes.......................................9
Lubrication..............................................9
Storage Instructions................................13
Maintenance Notes.................................13-15
Parts Illustration ...................................10
Parts List ...............................................11
Troubleshooting Chart .........................12
Warranty................................................Back Cover
TABLE OF CONTENTS
3
DO NOT MODIFY EDGER-TRIMMER
Unauthorized modication to the edger-trimmer may impair
its function and safety and aect edger-trimmer life.
TRAINING
1. Read the Operating and Maintenance In-
struction Manual carefully. Be thoroughly
familiar with the controls and proper use of
the equipment.
2. Neverallowchildrentooperateedger-trimmer.
3. Keep area of operation clear of all per-
sons, particularly small children and pets.
4. Thoroughly train anyone using the edger-
trimmer.Makesurealledger-trimeroperators
knowthesafety,operating,andmaintenance
procedures.
PREPARATION
1. Thouroughly inspect the area where edger-
trimmer is to be used, and remove all stones,
sticks, wire, bones, and other foreign objects
which might be picked up and thrown.
2. Donotoperateedger-trimmerwhenbarefoot
or wearing open sandals. Always wear sub-
stantialfootwear,andpantsorslacksthatcov-
er your legs when operating edger-trimmer.
3. Check fuel before starting engine. Do not ll
gasoline tank indoors, when engine is run-
ning, or while engine is still hot. Clean o any
spilled gasoline before starting engine.
4. Disengage cutterhead drive before starting
engine.
5. Donotuseedger-trimmerunlessbladeguard,
belt guards, and debris guard are properly in
place.
6. Edgeortrimonlyindaylightoringoodarticial
light.
7. Neveroperateequipmentinwetgrass.Always
be sure of your footing. Keep a rm hold on
the handle and walk, never run.
OPERATION
1. Start the engine carefully. Keep hands and
feet well away from blade.
2. Do not change engine governor setting or
overspeed engine.
3. Wear safety glasses when operating edger-
trimmer.
4. Keep clear of discharge opening at all times.
Neverdirectdischargeofanymaterialtoward
bystanders nor allow anyone near machine
while it is in operation.
5. Stopbladewhencrossinggraveldrive,walks,
or roads.
6. Afterstrikingaforeignobject,stoptheengine
andinspectedger-trimmerfordamage.Repair
damage before starting engine.
7. Avoid loss of control or tipping on slopes and
sharp corners by reducing speed.
8. Ifedger-trimmershouldstarttovibrateabnor-
mally,stoptheengineandcheckforthecause.
Vibration is generally a warning of trouble.
9. Stop the engine whenever you leave the
edger-trimmer, and when making repairs or
inspections.
10. When repairing or inspecting, make certain
blade and all moving parts have stopped.
Disconnect spark plug wire and keep wire
awayfromplugtopreventaccidentalstarting.
11. Do not run engine indoors.
12. Shut engine o and wait until blade comes to
a complete stop before removing grass that
may clog blade guard.
13. Watch out for trac when working near
roadways.
14. Stayalertforunevensidewalks,holesinterrain,
orotherhiddenhazardswhenusingedger-trim-
mer. Always push slowly over rough ground.
15. Remember, never operate edger-trimmer
unless blade guard, belt guards, and debris
guard are properly in place.
16. Disengage power to cutterhead and stop
engine before leaving edger-trimmer, before
making repairs, inspections or adjustments,
and when transporting or not in use.
MAINTENANCE AND STORAGE
1. Check blade mounting nut frequently for
proper tightness.
2. Keep all nuts, bolts, and screws tight to be
sure equipment is in safe working condition.
3. Never store edger-trimmer with gasoline
in the tank in a building where fumes may
reachanopenameorspark.Besureengine
has cooled before storing in any enclosure.
4. To reduce re hazard, keep engine free of
grass, leaves, or excessive grease.
5. After operating engine, never touch ex-
haust muer until it has cooled completely.
6. Keep edger-tirmmer in good operating
condition, and keep safety devices in place
.
GENERAL SAFETY SUGGESTIONS
Recommended by Outdoor Power Equipment Institute
Read Operator's Manual. Know location
and function of controls. Maintain safety
devices. Remove potential thrown objects.
Never edge or trim near people. Never carry
passengers. Look before backing. Avoid
slipperyorsteepareas.Stopbladeandback
slowlyifmachinestops.Avoidbladeunless
blade and engine are stopped.
CAUTION
TO AVOID INJURY
4
EDGER-TRIMMER FEATURES
Throttle Lever
Clutch & Depth Lever
Gasoline Fill
Recoil Starter
Oil Fill
Front & Back
Engine
Air Cleaner
Control Rod
Belt Guards
Blade Guard
Cutterhead
Blade
5
ASSEMBLY
TOOLS REQUIRED: 7/16" Wrench, Pliers,
Screwdriver
NOTE: Reference to Left or Right side of machine
is from the operator's position of the handle,
facing forward.
The lawn edger, except the handle and throttle
control, is fully assembled, packed, and shipped
in one container.
ATTACHING THE HANDLE
1. Remove handle brace, nuts, and bolts. Align
the handle, lower support, and handle brace
holes. Use all six nuts and bolts. Leave bolts
loose until Steps 2 and 3 are completed (See
Fig. 1).
2. Install control rod into upper and lower pivot
holes and secure with cotter pins (See Fig.
1). Oil pivots lightly before installing rod.
3. Move clutch-depth lever into rear notch of
quadrant on handlebards. Move cutterhead
angling lever to top notch of quadrant.
4. Remove spark plug wire from spark plug.
Move throttle to OFF position. Check clutch
operation by pulling recoil starter rope. If
blade turns when depth lever is in top notch,
loosenhandle boltsandpull towardoperator.
Snugbolts andcheckclutchoperationagain.
— IMPORTANT NOTE —
Make sure blade does not turn when lever is in
top notch (disengaged).
5. Slip on the handle grips.
6. Tighten bolts.
FILL ENGINE WITH OIL
NOTE: There is no oil in engine crankcase.
1. Follow instructions in the engine manual for
correctgradeofoil,oillling,andoilchanging.
2. Do not mix oil with gasoline.
INSTALLING THE THROTTLE WIRE
1. If the throttle cable is not attached to the
engine carburetor, follow the instructions in
the engine operating manual. Some throttle
cables cannot be attached before shipping.
Check oil level of engine every time edger-
trimmer is used. An improper oil level can cause
extensive internal damage to engine.
FUEL SPECIFICATION
1. Follow fueling instruction in the engine
manual.
Handlefuelwithcare—itishighlyammable.
Useonlyapprovedfuelcontainer.Neveradd
fuel while engine is running. Fill fuel tank
outdoors, with extreme care. Never ll fuel
tankindoors.Replacegasolinecapsecurely
and wipe up all spilled fuel.
CAUTION
Always clean area around fuel cap before
removing it to prevent excessive amounts of dirt
from entering fuel system. Also insure that the
fuel storage container you are using is clean and
in good condition.
CORRECT ENGINE OPERATION
Beforestartingengine,becomefamiliarwith
all controls. Read this Operator's Manual
thoroughly. Always check engine oil level
before starting engine.
CAUTION
Care should be taken to avoid inhaling ex-
haust gasses, as they contain carbon mon-
oxide gas, which is colorless and oderless.
Carbon monoxide is a dangerous gas that
can cause unconsciousness and is poten-
tially lethal. Do not run engine in conned
areas such as closed garages.
WARNING
Fig. 1
Throttle Cable
Throttle
Cable Clip
Install 6 Bolts Through
Handle Lower Support
& Handle Brace Holes
Control Rod
6
OPERATING YOUR EDGER-TRIMMER
Always disengage edger-trimmer blade and
shutengineowhenleavingtheedger-trim-
mer unattended, even if for just a few min-
utes. Prevent accidents; don't give children
or unauthorized persons an opportunity to
operate this machine.
CAUTION
CORRECT ENGINE OPERATION
Always start edger-trimmer in motion
slowly. Sudden starts can be damaging
to the equipment and could cause loss of
operator control.
CAUTION
Rotating blade can throw dirt or debris.
Wear safety glasses when operating the
edger-trimmer.
CAUTION
Never adjust cutterhead angle when engine
is running.
WARNING
ADJUSTING CUTTERHEAD ANGLE
(See Fig. 2)
Before starting engine, adjust cutterhead angle.
The cutterhead angling lever, located on the left
hand side of the frame, enables the operator
to position the blade horizontally for trimming
or choose several vertical positions for edging.
CLUTCH AND DEPTH LEVER
SETTINGS (See Fig. 3)
Clutch and Depth lever is used to engage and
disengage the drive belt, which operates the
blade. It is also used to regulate the depth of
edging and height of trimming.
STARTING THE ENGINE
BesuretheclutchleverisintherearDISENGAGED
position before starting engine.
Manually pull out choke on engine.
Grasp the recoil starting handle and pull quickly.
Return the handle slowly. If the engine fails to
start after three or four pulls, lower the throttle
to the detented full throttle (fast) position.
Once the engine starts, push the choke to the o
position. Use the SLOW position to idle the engine.
ENGAGING THE DRIVE BELT
Move clutch and depth lever forward to engage
drive belt and blade. Notches in base of lever
permit adjusting depth of cut for edging and height
for trimming.
TO STOP
Disengage edger-trimmer clutch and depth lever.
Move throttle control to stop position. Make
sure engine is stopped and blade is not
rotating before leaving the operating position.
Cutterhead Angle Adjustmet
Fig. 2
Fig. 3
Throttle/Choke
Controls
Clutch/Depth Controls
Depth
Settings
7
Beforestartingtheengine,besurethewheels
and cutterhead are positioned so the blade
will not strike the wheels.
CAUTION
Donotchangewheelpositionswhenengine
is running.
WARNING
CURB RIDING POSITION
Remove the spacer from between the front
wheels. Slide the right wheel toward the left wheel
and replace the spacer between the wheel and
right frame. Only vertical edging can be done in
this position.
WHEEL POSITIONING (See Fig. 4)
The wheel adjusting spacer should be centered
between the wheels when edging in the vertical
position. Wheels must be in the dual position
to the right when edging with cutterhead in an
angle position or trimming (horizontal position).
Remove the spacer from between the wheels
by lifting on spacer with open side down. Slide
the left front wheel on the axle toward the
right wheel, and once again install the spacer
on the axle between the frame and wheel.
NOTE: As pictured above, wheels are positioned
tothe rightfortrimming.The wheels arepositioned
to the left for curb riding edging.
NOTES
OPERATING YOUR EDGER-TRIMMER, CONT.
Wheel Spacer Positioned For Trimming
Fig. 4
8
CORRECT EDGER-TRIMMER USAGE
Readallmanualsprovidedbeforeoperating.
These manuals give a detailed description
of operation and point out other areas of
caution. Familiarize yourself thoroughly
with equipment before attempting to use it.
CAUTION
OPERATION OF THE EDGER-
TRIMMER
Keep all shields in place. Never at-
tempt to clear discharge areas or edger-
trimmer blade wihout disengaging the
edger-trimmer and stopping the engine.
WARNING
Your edger-trimmer is designed to give a
professionally groomed appearance to your
lawn with minimum eort. It will edge lawns at
walks, around ower beds, trim close to poles
and hydrants, and also under fences and other
hard to reach locations. For best appearance
around owers, adjust blade to 20" angle cut.
For best results, adjust the cutting depth of the
blade to within 1/2" to 1" deep (with a new blade
usually in the third notch of the adjustment bracket
at handle).
Too deep a cut will put unnecessary stress
on engine and accelerate blade wear. Cutting
too shallow allows rapid regrowth of roots.
Make sure to re-adjust cutting depth as blade
begins to wear at tips.
Avoid edging or trimming in wet grass, as it may
clog up in the blade guard and cause splattering.
The general appearance will be much better when
grass is dry.
Always push edger-trimmer at moderate walking
speed — at this speed your edger-trimmer is
designed to cut more than 100 ft. per minute.
Four-wheel design of edger-trimmer permits easy
and stable edging, riding securely on sidewalk or
cement surfaces.
Around specially shaped ower beds or curved
sections, follow these simple steps. It will be
easier to cut around corners when front wheels
are placed together at right side of trimmer-edger.
Before starting engine, remove wheel spacer
clip on front axle, slide wheels to side away from
blade, and replace spacer.
After starting engine, set blade depth and by
slightly lifting rear wheels, guide edger-trimmer
around corners and odd angles.
WARNING TO PURCHASERS OF
INTERNAL COMBUSTION ENGINE
EQUIPPED MACHINERY OR DEVICES
This equipment does not include a spark arrestor
muer.
If this equipment is used on any forest-covered
land, brush-covered land, or grass-covered land
in the State of California, the law requires that
a spark arrestor be installed and in eective
working order before using this equipment on
such land. The spark arrestor must be attached to
the exhaust system and comply with Section 4442
of the California Public Resources Code.
If this equipment is used in a state or national
park or campground, a U.S.D.A. Forestry
Department approved spark arrestor muer
must be utilized.
9
MAINTAINING YOUR EDGER-TRIMMER
To minimize the chanceofinjury,performall
maintenanceandadjustmentsonyouredger-
trimmer with engine o, unless instructed
otherwise in this section. Use extreme care
when working near operating machinery.
Do not wear loose tting clothing. Remove
watch and jewelry before beginning work
andobservecommonsafetypracticeswhen
using tools.
CAUTION
MAINTENANCE CHECKLIST
1. Refer to the engine manual for engine main-
tenance instructions.
2. Correct grade of oil and gasoline is included
in the instructions.
Check the oil level of the engine every time the
edger-trimmer is used. An improper oil level can
cause extensive internal damage to engine.
Failure to change engine oil at recommended
intervals can lead to serious damage to engine.
This is especially true when using detergent
oils which are designed to hold impurities in
suspension; when saturation point is reached,
oil may suddenly break down to form a gelatin-
like substance which seriously impairs and can
even stop ow of oil. Increase frequency of oil
changes if edger-trimmer is operated under
extremely dusty conditions.
SPARK PLUG
Engine misre, or generally poor operation, is
often caused by spark plug in poor condition or
with incorrect spark gap setting. Spark plug should
be checked after each fty hours of operation.
Replace a spark plug at one hundred operating
hour intervals, or sooner if inspection reveals
fouling or excessive deterioration.
Always clean area around spark plug before
removing it to prevent dirt from entering engine.
Use a spark wrench to remove and install plug.
Check condition of plug. Good operating
conditions are indicated by a light coating of grey
or tan deposit. A dead white, blistered coating
could indicate an "overrich" fuel mixture caused
by a clogged air cleaner, or improper carburetor
adjustment.
Replace spark plug that is not in good condition.
Never sand blast, wire brush, scrape, or reinstall
spark plug in poor condition. Best results are
obtained with a new plug.
Always check spark plug gap before installing a
new plug or reinstalling the original plug. Use a
spark plug gap gauge to adjust the electrode air
gap as indicated in the engine manual.
BLADE MAINTENANCE
Sharpedgesof edger-trimmerbladecan cut
you during blade maintenance or adjust-
ment. Use suitable covering over cutting
edges of blade to prevent bodily harm.
CAUTION
BLADE CHANGE
1. Place a 5/16" Allen wrench on the inside of
cutterhead shaft and a 3/4" wrench on the
blade nut, and turn to loosen nut. Remove
outer washer and old blade.
2. Replace blade with only Husqvarna blade
(available in 3-pack). Place outer washer the
same direction as removed, and tighten nut
as snug as possible.
LUBRICATION (See Fig. 5)
1. Thecutterheadbodyneedsoccasionalgreas-
ing. Use #2 multi-purpose grease.
2. The cutterhead mandrel has two precision-
sealed bearings that do not need lubrication.
USE #2 MULTI-PURPOSE GREASE
Oil all exposed bearings, linkage, and front
wheels. Check all nuts and bolts for tightness.
HORIZONTAL
BLADE
ANGLE
20
°
20
°
10
VERTICAL
°
10
°
Grease Fitting Location
Fig. 5
10
LAWN EDGER AND TRIMMER PARTS ILLUSTRATION