HUSTLER 933945CE User manual

200 South Ridge Road
Hesston, Kansas
67062
®
Hustler®Parts Manual

Inspect spark arrester daily; replace every 500 hours or as needed.
The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency
(EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.
Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or
illegible, replace immediately. Replacements may be ordered per the information found in the Product
Information section of the owner’s manual.
Federal law and California State law prohibit the following acts or the causing thereof:
1. The removal or rendering inoperative by any person other than for purposes of maintenance,
repair, replacement, of any device or element of design incorporated into any equipment for
the purposes of emissions control prior to or after its sales or delivery to the ultimate
purchaser or while it is in use, or
2. The use of the equipment after such device or element of design has been removed or
rendered inoperative by any person.
WARNING
The engine exhaust from this product
contains chemicals known to the state
of California to cause cancer, birth
defects or other reproductive harm.
NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER
This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code
Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,
brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective
working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of
removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of
an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States
Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire
Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE
A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF
A SPARK ARRESTER.

General Information 1
Frame & Engine Guard
Frame 3-1
Engine Guard & Hitch 3-2
Transmissions & Steering
Transmission Assembly & Drive Belt 4-1
Transmission Service Parts 4-2
Steering & Brake (Multi-Page) 4-3
Steering Assembly 4-4
Steering Box Assembly Breakdown 4-5
Wheels & Tires
Wheel & Tire - 48" Mowers 5-1
Front Tire Breakdown - 13 X 5 Tire - 48" Mowers 5-2
Wheel & Tire - 54" & 60" Mowers 5-3
Front Tire Breakdown - 13 X 6.5 Tire - 54" & 60" Mowers 5-4
Drive Wheel Breakdown - 20 X 10 Tire - 48" Mowers 5-5
Drive Wheel Breakdown - 23 X 11 Tire - 54" & 60" Mowers 5-6
Engine & Fuel System
Engine, Muffler & Clutch 6-1
Engine Service Parts 6-2
Fuel System (Multi-Page) 6-3
Fuel Tank Service Parts - 606581 6-4
Electrical, Fenders & Instrument Panel
Fenders & Battery 7-1
Instrument Panel 7-2
Deck
48" Side Discharge Service Deck 8-1
48" Side Discharge Deck Pulleys & Spindles 8-2
48" Side Discharge Deck 8-3
48" Rear Discharge Service Deck 8-4
48" Rear Discharge Deck Pulleys & Spindles 8-5
48" Rear Discharge Debris Shield 8-6
48" Rear Discharge Deck 8-7
Rear Discharge CE Guard Kit (Multi-Page) 8-8
54" Service Deck 8-9
54" Deck Pulleys & Spindles 8-10
54" Deck 8-11
60" Service Deck 8-12
60" Deck Pulleys & Spindles 8-13
60" Deck 8-14
Spindle Service Parts - 605380 8-15
Deck Lift (Multi-Page) 8-16
Side Discharge CE Guard Kit (Multi-Page) 8-17
Seat & ROPS
Seat - S/N 16123305 & Higher 9-1
Seat - S/N Prior to 16123305 9-2
Seat Service Parts - 606474 9-3
Seat Service Parts - 605812 9-4
ROPS 9-5

121671CE_0217 1-1
General Information
This manual covers Hustler®FasTrak®SDX models &(&(&(&(.
6HUYLFH/LWHUDWXUH
2SWLRQV$YDLODEOH)URP<RXU'HDOHU
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
8VLQJ7KLV0DQXDO
This manual is part of a service package for the Hustler®mowers. Use of this manual in conjunction with other Hustler®
mower and component manuals will provide the information necessary to service and maintain Hustler®mowers.
This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used
were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in
detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-
fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized
dealer for current information and parts.
The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to
perform normal maintenance requirements on these units.
The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-
ating the mower.
The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing
of their products.
PART NO. DESCRIPTION
605723CE OPERATOR’S MANUAL
121669 WARRANTY STATEMENT
121878 GENERAL SERVICE MANUAL
PART NO. DESCRIPTION
933655 CATCHER
121074 CATCHER ADAPTER KIT 48" DECK
121075 CATCHER ADAPTER KIT 54" DECK
121076 CATCHER ADAPTER KIT 60" DECK
600213 FLEX FORK 48"
605123 FLEX FORK 54" & 60"
121472 STRIPE KIT
121474 MULCH KIT 48" DECK
121475 MULCH KIT 54" DECK
121476 MULCH KIT 60" DECK
121478 HIGH VACUUM KIT 48" DECK
121479 HIGH VACUUM KIT 54" DECK
121480 HIGH VACUUM KIT 60" DECK
121482 LIGHT KIT
333724 STEERING EXTENSION KIT

1-2 121671CE_0217
+DUGZDUH'HVFULSWLRQ&RGHV$EEUHYLDWLRQV
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
6WDQGDUG7RUTXHV
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
CB CARRIAGE BOLT MB MACHINE BUSHING
CE CLEVIS PIN MS MACHINE SCREW
CN CLIP NUT NT NUT
CP COTTER PIN SC SELF TAPPING CAP SCREW
CS CAP SCREW SH SOCKET HEAD
CW CUP WASHER SB SHOULDER BOLT
FDRW FENDER WASHER SS SET SCREW
FW FLAT WASHER OD OUTSIDE DIAMETER
HX HEX HEAD ID INSIDE DIAMETER
LW LOCK WASHER WN WELD NUT
SIZE FT-LBS N•M SIZE FT-LBS N•M
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750

Frame & Engine Guard
Frame Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:49 UTC 2021 3-1

Comments for Page: Frame
SEAL/WEATHERSTRIP LENGTHS
A: 13 cm
B: 23 cm
1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.
2. Frames include decals and hardware.
Item Part No. Qty Name
1 553087 1 48 FRAME CE - SVC
Not Shown 553088 1 54/60 FRAME CE - SVC
2 808493 12 RIVET NUT, 3/8-16 THREA
3 N/A 1 SERIAL NUMBER / SPEC DECAL
4 776310 1 DECAL, CE MARK
5 789776CE 1 DBA LIMIT DECAL
6 602041 2 DECAL, HOT
7 713198 13 cm SEAL 3/8x3/4 SOLD BY FT
8 033035 23 cm WEATHERSTRIP .12X.75
9 601993 1 DECAL, SAFE OPERATION
10 015495 4 GREASE FITTING STRAIGHT
Frame Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:49 UTC 2021 3-1

Frame & Engine Guard
Engine Guard & Hitch Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:50 UTC 2021 3-2

Comments for Page: Engine Guard & Hitch
1. The center guard includes the decal.
Item Part No. Qty Name
1 119977 1 HITCH PLATE
2 025395 6 CB .375-16X 1.00 G5 ZN
3 054502 6 NT .375-16HXG5
4 767954 12 FW 0.379X.82X.06 HD ZN
5 121134 1 GUARD, RH
6 553123 1 SVC PART, STAMPED BUMPER
7 604770 1 DECAL, "H" LOGO
8 121133 1 GUARD, LH
9 052860 6 CS .375-16X1.25 HX G5 ZN
Engine Guard & Hitch Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:50 UTC 2021 3-2

Transmissions & Steering
Transmission Assembly & Drive Belt Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:51 UTC 2021 4-1

Comments for Page: Transmission Assembly & Drive Belt
1. Torque to 23 N•m.
2. Torque to 136 N•m.
3. Torque to 41 N•m.
Item Part No. Qty Name
1 710087 4 CS .312-18X2.500HXG5
2 768523 16 FW 0.343SAE
3 043067 4 CS .312-18X3.000HXG5
4 704791 1 FW .781X1.25X.02 ZN
5 781153 2 BUSHING, UHMW
6 605468 1 DRIVE BELT
7 025007 1 CS .62511X1.750HXG5
8 607525 1 PULLEY, IDLER
9 600296 1 SPACER, DECK IDLER
10 122722 1 KIT, TENSION ARM
11 016972 1 NT .625-11 HX G5 ZN
12 052860 1 CS .375-16X1.25 HX G5 ZN
13 712919 1 FW 0.406X1.00X.12 HD ZN
14 036384 1 SPRING 1/4 COIL PL 1.23
15 605481 1 BUSHING
16 086660 1 NT .375-16NLG8
17 025296 1 FW .760X1.63X0.08 ZN
18 601084 1 SB .750X 2.000 SH.625-11
19 605500 1 ZT3400, 21.04:1
20 605501 1 ZT3400, 21.04:1
21 058776 8 NT .312-18NLG5
22 608241 2 CS .375-16X2.250HXG8
23 712919 2 FW 0.406X1.00X.12 HD ZN
24 600987 1 ZT SPACER TUBE
25 601982 4 CN .250-20X .150 MAX THK
26 605217 2 RESERVOIR, SINGLE FTNG
Not Shown 600767 2 CAP, OVERFLOW TANK
27 768515 4 FW 0.281SAE
28 055939 4 CS .250-20X0.75 HX G5 ZN
29 601001 4 SPRING CLAMP, .75" DIA
30 605218 2 OVERFLOW HOSE, FST
31 120126 2 LINK, TOW VALVE
32 706549 2 HP0.080X1.190
Transmission Assembly & Drive Belt Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:51 UTC 2021 4-1

4. Left side transmission.
5. Right side transmission.
6. Reservoir (605217) includes the cap (600767).
Transmission Assembly & Drive Belt Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:51 UTC 2021 4-1

This page intentionally left blank
Transmission Service Parts Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:51 UTC 2021 4-2

Transmissions & Steering
Transmission Service Parts Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:51 UTC 2021 4-2

Comments for Page: Transmission Service Parts
1. The hub kit (601433) includes the nut.
2. The filter guard kits and the charge cover kit include bolts.
3. The left and right returns (605778 & 605779) include springs.
Item Part No. Qty Name
1 603866 1 FAN/PULLEY KIT
2 607728 1 FAN - 7.0" (10 BLADE)
3 605608 1 FITTING, TRANSMISSION
4 605778 1 RTN, LEFT
Not Shown 605779 1 RTN, RIGHT
5 604903 1 HG RTN SPRING
6 600976 1 HYDRAULIC OIL FILTER
7 601433 1 KIT, HUB 4 BOLT
Comments for Part Num. 601433
CUSTOMER SERVICE NOTE:
Lug Studs are not sold separately.
8 788877 1 NUT, H-G ZT HUB
9 600975 1 GUARD, TRANS FILTER
Not Shown 600974 1 GUARD, TRANS FILTER
10 603572 1 COVER, ZT3100 CHRG PUMP
11 601221 1 ZT2800 BRAKE ARM - 2007
12 600972 1 CLIP, RETAINING
13 606830 1 OIL RETENSION KIT,
14 607200 1 SEAL KIT 72994 HYDRO-G
15 603223 1 O-RING, ZT28/3100 CHARGE
Transmission Service Parts Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:51 UTC 2021 4-2

Transmissions & Steering
Steering & Brake (Multi-Page) Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:52 UTC 2021 4-3

Item Part No. Qty Name
1 605383 1 STEERING BAR W/A, RH
Not Shown 781260 1 GRIP, STEERING BAR
2 605384 1 STEERING BAR W/A, LH
Not Shown 781260 1 GRIP, STEERING BAR
3 767954 24 FW 0.379X.82X.06 HD ZN
4 036244 10 CS .375-16X1.00 HX G5 ZN
5 N/A 1 STEERING ASSEMBLY
6 054502 6 NT .375-16HXG5
7 016832 2 NT .312-18FLKG5
8 768523 10 FW 0.343SAE
9 781922 2 BALL STUD
10 603983 2 DAMPER
11 605724 1 DECAL, FASTRAK SDX
12 086660 4 NT .375-16NLG8
13 605145 2 BRAKE ROD ASSEMBLY
14 080655 2 CS .375-16X1.500HXG5
15 601131 2 SPRING, BRAKE ARM RET.
16 601051 2 OVERTRAVEL SPRING
17 016816 2 NT .250-20FLKG5
18 120671 1 BRAKE SPRING LINK, RS
19 120672 1 BRAKE SPRING LINK, LS
20 055939 2 CS .250-20X0.75 HX G5 ZN
21 600981 2 PUMP ROD ASSEMBLY
22 023655 4 NT 0.312-24 NL G8
23 604456 2 SPACER, PUMP ARM
Steering & Brake (Multi-Page) Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:52 UTC 2021 4-3

Steering & Brake (Multi-Page) Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:52 UTC 2021 4-3

Comments for Page: Steering & Brake (Multi-Page)
1. The steering bars include the grips.2. Part of the transmission.
Steering & Brake (Multi-Page) Hustler FasTrak SDX CE Parts Manual
Thu Feb 18 06:50:52 UTC 2021 4-3