Huvitz HPE-8000 User manual

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User Manual
EDGER
HPE-8000

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KAIZER HPE-8000
HUVITZ
IMPORTANT NOTICE
This product may malfunction due to electromagnetic waves caused by portable personal telephones,
transceivers, radio-controlled toys, etc. Be sure to avoid having the above objects, which affect the
normal operation of the product, brought near the product.
The information in this publication has been carefully checked and is believed to be entirely accurate
at the time of publication. HUVITZ assumes no responsibility, however, for possible errors or
omissions, or for any consequences resulting from the use of the information contained herein.
HUVITZ reserves the right to make changes in its products or product specifications at any time and
without prior notice, and is not required to update this documentation to reflect such changes.
9000ENGG301-A
Ver 1.1 (Nov. 2013)
© 2013 HUVITZ Co., Ltd.
298-29 Gongdan-ro, Gunpo-si, Gyeongi-do
435-862, Republic of Korea
All rights reserved.
Under copyright laws, this manual may not be copied, in whole or in part, without the prior written
consent of HUVITZ Co., Ltd.

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CONTENTS
1. Introduction .......................................................................................................................................7
1.1. Main Functions.......................................................................................................................7
1.2. System Configuration.............................................................................................................8
1.3. Classification..........................................................................................................................8
2. Safety Information..............................................................................................................................9
2.1. Introduction............................................................................................................................9
2.2. Safety Symbols....................................................................................................................10
2.3. Environmental Considerations..............................................................................................11
2.4. Safety Precautions...............................................................................................................13
3. System Overview ..............................................................................................................................17
3.1. Edger (HPE-8000)................................................................................................................17
3.2. Frame Reader (HFR-8000) ..................................................................................................21
3.3. Blocker (HMB-8000).............................................................................................................22
3.4. Standard Accessory (Tool Box) ............................................................................................23
4. Installation Procedure.......................................................................................................................24
4.1. Edger...................................................................................................................................24
4.2. Frame Reader......................................................................................................................25
4.3. Blocker.................................................................................................................................25
5. Operation.........................................................................................................................................26
5.1. Frame Reader......................................................................................................................26
5.1.1. Control Panel......................................................................................................................................26
5.1.2. Frame Tracing.....................................................................................................................................27
5.1.3. Pattern Tracing....................................................................................................................................27
5.2. Blocker.................................................................................................................................28
5.2.1. Scale Plate...........................................................................................................................................28
5.2.2. Lens Adapter Setter ...........................................................................................................................28
5.2.3. Blocking Mode...................................................................................................................................28
5.2.4. Operation.............................................................................................................................................30
5.3. Edger...................................................................................................................................32
5.3.1. Control Button....................................................................................................................................32
6. Edger User Interface.........................................................................................................................33
6.1. Main Screen.........................................................................................................................33
6.1.1. Side Button..........................................................................................................................................33
6.1.2. Job Management................................................................................................................................35
6.1.3. Frame Information.............................................................................................................................37
6.1.4. Layout Option.....................................................................................................................................37
6.1.5. Edging Option.....................................................................................................................................40
6.1.6. Detailed Edging Option ....................................................................................................................48
6.1.7. Function Button..................................................................................................................................50
6.2. Manual Bevel/Groove Position Modification..........................................................................51
6.2.1. Base Position ......................................................................................................................................52
6.2.2. Region Selection................................................................................................................................53

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6.2.3. Global Modification ..........................................................................................................................55
6.2.4. Partial Modification...........................................................................................................................55
6.2.5. Reset & Apply Button.......................................................................................................................56
6.3. Partial Grooving Screen.......................................................................................................57
6.3.1. Region Selection................................................................................................................................58
6.3.2. Processing Type Selection................................................................................................................60
6.3.3. Safety Bevel Button...........................................................................................................................61
6.3.4. Reset & Apply Button.......................................................................................................................61
6.4. Job Manager........................................................................................................................62
6.4.1. Job selection tab.................................................................................................................................62
6.4.2. Function Button..................................................................................................................................63
6.4.3. Waiting Job..........................................................................................................................................63
6.4.4. Working Job........................................................................................................................................64
6.4.5. Completed Job....................................................................................................................................64
6.4.6. Job Search ...........................................................................................................................................65
6.5. Digital Pattern ......................................................................................................................67
6.5.1. Enlargement/Reduction.....................................................................................................................67
6.5.2. Near Vision Area Enlargement/Reduction.....................................................................................69
6.5.3. Rotation ...............................................................................................................................................70
6.5.4. Partial Modification...........................................................................................................................72
6.5.5. Reset.....................................................................................................................................................73
6.5.6. Toggle R/L Sync.................................................................................................................................73
6.5.7. Exit .......................................................................................................................................................75
6.6. Retouch Mode......................................................................................................................76
6.7. Hole Editor...........................................................................................................................77
6.7.1. Upper Side of Hole Editor................................................................................................................78
6.7.2. Working Area......................................................................................................................................78
6.7.3. Preview................................................................................................................................................79
6.7.4. Function Buttons................................................................................................................................80
6.7.5. List of Hole/Slot.................................................................................................................................86
6.7.6. Property of Hole/Slot.........................................................................................................................88
6.8. Job Editor.............................................................................................................................89
6.8.1. Layout Option.....................................................................................................................................89
6.8.2. Basic Edging option...........................................................................................................................90
6.8.3. Detail Edging Option.........................................................................................................................90
6.9. Edging Process.....................................................................................................................91
6.9.1. Edging Start ........................................................................................................................................91
6.9.2. Edging Screen.....................................................................................................................................92
6.9.3. Edging Stop.........................................................................................................................................93
6.9.4. Edging Error .......................................................................................................................................94
6.9.5. Edging Finish......................................................................................................................................95

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6.10. Frame Change........................................................................................................................96
6.10.1. Frame Change Lens Registration....................................................................................................96
6.10.2. Frame Change Mode...................................................................................................................... 977
6.10.3. Frame Change Procedure............................................................................................................... 988
7. Configuration.................................................................................................................................999
7.1. Configuration of Frame Reader..........................................................................................999
7.2. Configuration of Edger .......................................................................................................100
7.2.1. Preferences.....................................................................................................................................1011
7.2.2. Adjustments...................................................................................................................................1099
8. System Maintenance .....................................................................................................................1244
8.1. Automatic Calibration of Frame Reader..............................................................................124
8.1.1. Stroke Calibration........................................................................................................................... 124
8.1.2. Frame Calibration........................................................................................................................... 124
8.1.3. Pattern Calibration.......................................................................................................................... 125
8.2. Automatic Calibration of Edger...........................................................................................126
8.2.1. Size Calibration............................................................................................................................... 126
8.2.2. Feeler Calibration............................................................................................................................ 126
8.3. Test Mode..........................................................................................................................127
8.3.1. Sensor................................................................................................................................................ 127
8.3.2. X / Y / R............................................................................................................................................ 128
8.3.3. Feeler................................................................................................................................................. 129
8.3.4. SBG / Wheel.................................................................................................................................... 130
8.3.5. Pump ................................................................................................................................................. 131
8.3.6. Clamp / Window ............................................................................................................................. 132
8.4. Wheel Dressing..................................................................................................................133
8.5. Statistics ............................................................................................................................134
8.5.1. Current Statistics............................................................................................................................. 134
8.5.2. Wheel Statistics............................................................................................................................... 135
8.5.3. Total Statistics.................................................................................................................................. 136
8.6. Date & Time.......................................................................................................................137
8.7. Touch Test..........................................................................................................................137
8.8. Configuration Management................................................................................................138
8.9. SW Upgrade ......................................................................................................................139
8.10. Maintenance Code.............................................................................................................140
8.11. Maintenance Tips...............................................................................................................141
8.11.1. Wheel Replacement........................................................................................................................ 141
8.11.2. Regular Maintenance...................................................................................................................... 141
8.11.3. Fuse Replacement........................................................................................................................... 141
8.11.4. Cleaning............................................................................................................................................ 142
9. Troubleshooting Guide....................................................................................................................143
10. Specifications and Accessories .........................................................................................................145
10.1. Standard Accessories.........................................................................................................145

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10.2. Specifications.....................................................................................................................146
10.2.1. Specifications of Edger.................................................................................................................. 146
10.2.2. Specifications of Frame Reader.................................................................................................... 146
10.2.3. Specifications of Blocker............................................................................................................... 146
10.3. Drawings of System ...........................................................................................................147
10.3.1. Drawings of Edger.......................................................................................................................... 147
10.3.2. Drawings of Frame Reader............................................................................................................ 148
10.3.3. Drawings of Blocker....................................................................................................................... 148
11. SERVICE INFORMATION............................................................................................................149

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1. Introduction
1.1. Main Functions
This product is for processing lenses fit into eyeglasses frame, which automatically covers
from tracing to edging.
Edging
Material
Beveling
Flat
Edging
Grooving
Polishing
Safety
Beveling
Milling
Drilling
Plastic
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○
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Glass
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X
X
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X
X
High Index
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Polycarbonate
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Trivex®
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(Drilling function is available in drilling machine(HDM-8000))
High Resolution TFT-LCD (10.4”) and interface with touchscreen make it possible to use it
easily and process intuitively with the actual sized data (frame, PD, FPD etc.)
The “Digital Pattern Layout” modifies the lens shape in left/right, top/bottom as well as
circumference and optimizes the fitting challenge for Rimless and Semi-Rimless.
Frame Tracing, Layout and Lens Edging can be processed simultaneously. Frame Tracing
and Layout work can be saved in advance during the lens edging process.
Graphically Designed Test Mode enables you to effectively perform the routine
maintenance without the technical assistance.
It guarantees precise processing with its ability to scan every kind of frames from rimless to
goggles.
You can save the frame data in memory cards so that the processing can be restarted
anytime.
Hardware with durability and stability with effective processing algorithm makes the whole
processing easy and perfect.

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1.2. System Configuration
Edger (HPE-8000)
Frame Reader (HFR-8000)
Blocker (HMB-8000)
1.3. Classification
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Class A equipment
Class A equipment is intended for use in an industrial environment. In the documentation
for the user, a statement shall be included drawing attention to the fact that there may be
potential difficulties in ensuring electromagnetic compatibility in other environments, due to
conducted as well as radiated disturbances.
Protection against electric shock: Class I (when earthed)
Measurement Category: CAT II
Pollution Degree: 2

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2. Safety Information
2.1. Introduction
Safety is everyone’s responsibility. The safe use of this machine is largely dependent upon the
installers, users, operators, and managers. It is prerequisite to read and understand these
specifications before installing, using, cleaning, fixing or revising. Fully understanding the whole
instructions must be the first priority. For this reason, the following safety notices have been placed
appropriately within the text of this manual to highlight safety related information or information
requiring special emphasis. All users, operators, and maintainers must be familiar with and pay
particular attention to all signs of Warnings and Cautions.
WARNING
“Warning” indicates the presence of a hazard that could result in severe personal injury, death or
substantial property damage if ignored.
CAUTION
“Caution” indicates the presence of a hazard that could result in minor injury, or property
damaged if ignored.-
NOTE
This is used to emphasize essential information.
Be sure to read this information to avoid operating the device incorrectly.
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HUVITZ
2.2. Safety Symbols
The International Electrotechnical Commission (IEC) has established a set of symbols, which are
listed below.
This applies only to the instrument that has the certification symbol printed explicitly on the product
label or sticker.
I and O on power switch represent ON and OFF respectively.
This symbol identifies caution, risk of danger. Ensure you
understand the function of this control before using it. Control
function is described in the appropriate User’s or Service Manual.
Protective Earth Connection
Disposal of your old appliance
1. When this crossed-out wheeled bin symbol is attached to a
product it means the product is covered by the European
Directive 2002/96/EC.
2. All electrical and electronic products should be disposed of
separately from the municipal waste stream via designated
collection facilities appointed by the government or the local
authorities.
3. The correct disposal of your old appliance will help prevent
potential negative consequences for the environment and
human health.
4. For more detailed information about disposal of your old
appliance, please contact your city office, waste disposal service
or the shop where you purchased the product.
Alternating Current

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2.3. Environmental Considerations
Avoid the following environments for operation or storage:
Where the machine is exposed to water vapor.
Don’t operate the machine with wet hands
Indoor use only
Where the machine is exposed to direct sunlight.
Where there are big changes in temperature.
Optimal temperature range for normal operation is from 10C to 40C.
(Humidity : 30 ~ 80%)
Where there is a hot equipment nearby
Where the humidity is extremely high or there is a ventilation problem.
Where the machine is exposed to excessive shocks or vibrations.
Where the machine is exposed to chemical material or explosive gas.
Be cautious so that things like dust and metal do not fall inside the
machine.

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Don’t disassemble or open the product. HUVITZ does not take
responsibility for the possible problems
Be careful not to block the fan located on the backside of the machine.
Don’t plug the AC power cord into the outlet unless all parts of the
machine are completely connected. Otherwise, it will cause severe
damage on the machine.
Pull out the power cord with holding the plug, not the cord.
To avoid risk of electric shock, this equipment must only be connected
to a supply mains with protective earth.
This instrument must be followed by these following conditions:
1. Operation
An ambient temperature range of 10℃~ 40℃(50°F ~ 104°F)
A relative humidity range of 30% ~ 80%
An atmospheric pressure range of 800 ~ 1060hpa
An indoor use, Altitude up to 2000 m
2. Transportation
An ambient temperature range of -25℃~ 70℃(-13°F ~ 158°F)
A relative humidity range of 10% ~ 95% (with non-condensing)
An atmospheric pressure range of 500 ~ 1060hpa
3. Storage
An ambient temperature range of -25℃~ 70℃(-13°F ~ 158°F)
A relative humidity range of 10% ~ 95% (with non-condensing)
An atmospheric pressure range of 700 ~ 1060hpa
4. Temporary Overvoltage
Short-term temporary overvoltage: 1440V
Long-term temporary overvoltage: 490V
Please avoid where the equipment is exposed to excessive shocks or vibration.
Operation time : Max 6 minutes for short-term operation
Rest time : Min. 2 minutes

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2.4. Safety Precautions
This machine has been developed and tested according to safety standards as well as national and
international standards. This guarantees a very high degree of safety for this device. HUVITZ is
legally required to inform the users of all the information regarding safety. Observance of the
instructions is the requirement for the safety. Therefore, please read carefully all instructions before
switching on this machine. For more detailed information, please contact our Customer Service
Department or one of our local agencies
1. This equipment must not be used (a) in an area that is in danger of explosions and (b) in the
presence of flammable, explosive, or volatile solvent such as alcohol, benzene or similar
chemicals.
2. Do not place or store this machine in humid area. Humidity should be maintained between
30 and 80% for normal operation. Do not expose the device to water splashes, dripping
water, or sprayed water. Do not place containers with fluids, liquids, or gases on top of this
machine
3. The machine must be operated by a trained and qualified person or under his or her
supervision
4. Repair of this machine must be conducted by HUVITZ’s service technicians or other
authorized persons.
5. Maintenance by users must observe the User’s Manual and Service Manual. Any additional
maintenance may only be performed by HUVITZ’s service technicians or other authorized
persons.
6. Manufacturers are responsible for the safety, reliability, and performance of this machine
only when the following requirements are fulfilled: (1) When the machine has been installed
in a proper area, following the manual. (2) When the machine has been operated and
maintained according to the manual and service manual.
7. Manufacturers are not responsible for the damages caused by unauthorized alterations.
Such tampering will forfeit any rights to receive services during the term of guarantee.
8. This machine must be connected with the accessories supplied by HUVITZ. If you are to use
other accessories, their safety or usability must be checked and proved by their
manufacturers or HUVITZ.
9. Only those who have undergone proper training and instructions are authorized to install,

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use, operate, and maintain this machine.
10. Keep the User’s Manual and Service Manual in a place easily accessible at all times for
persons operating and maintaining the equipment.
11. Do not apply excessive force to cable connections. If the cable does not connect easily,
make sure that the connector (plug) is appropriate for the receptacle (socket). If you caused
any damage to a cable connector(s) or receptacle(s), let the damage(s) be repaired by an
authorized service technician.
12. Please do not pull on any cable. Always grab the plug when disconnecting cables.
13. Before you use, check the exterior of the machine and its conditions
14. Do not block any ventilation outlet necessary for proper heat dissipation.
15. If smoke, sparks or any abnormal noise or smell is noticed coming from the machine, please
switch the power off immediately and pull out the plug.
16. You may use your earplug as the machine makes noise while operating.
17. When you carry this product, please use a hand cart. At least three people are required to lift
the machine. If you want to move the product to other area, please contact customer service
center.
18. To avoid the risk of electric shock, this machine must only be connected to protective earth.
19. Do not place the machine where it is difficult to operate the disconnecting device
(disconnecting device: power cord)
20. The machine may be impaired if it is used in a manner not specified by the manufacturers or
manual.
21. For protection against electrical shock, all accessories connected to the outlets interfaces,
such as Pump, Vacuum Cleaner and etc, must be certified ones.( IEC/UL)
WARNING
Be sure that your body does not touch the machine while the edging wheel operates.
Otherwise, you may be seriously injured.
Edging room cover should be fully closed during the lens finishing process. If the lens is
broken during the process, the broken pieces of lens may cause damage to the person.
The debris may also cause damage to the human eyes.
Be sure not to press the clamp button unless the wheel completely stops. Otherwise, the
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lens may be fallen and broken by the wheel, and cause a serious injury
If you find any crack on the edging wheel or on the bottom of the machine, immediately
stop the operation and ask for the service. If the edging wheel is broken during the
operation, the broken pieces may cause a serious injury
Be sure not to edge the materials other than the spectacle lenses. Otherwise, it may
weaken the wheel performance and cause a crack on it. If the edging wheel is broken
during the operation, the broken pieces may cause a serious injury.
Be sure not to operate the product unless the front cover of edging body is fully closed.
Otherwise, it may cause a serious injury.
The machine should be properly installed and operated based on the instructions on this
manual. If the power is turned on without unlocking the locking device for the carriage and
feeler, it may cause damage to the product and cause malfunction of the product.
Do not disassemble the product without receiving regular training. It may cause electric
shock or serious injury during the operation or cause the malfunction of the product.
Make sure that the material of the authentic lens is identical with that of selected lens in
the system before starting the edging mode. Otherwise, it may cause damage to the wheel
and shorten the lifetime of wheel.
Safety beveling for a lens made of glass should be processed at both front and rear sides
of the lens. Otherwise, it will cause damage to the wearer’s skin
The product should be properly installed and maintained at flat and even ground.
Otherwise, it may affect the normal operation of the machine.
Be sure that your fingers are not caught during clamping.
When detaching the lens adapter from the process-finished lens, use the Adapter Remover
supplied as the standard accessory. Do not pull out the lens adapter with your hands.
Be sure that the water supply hose is not folded or interfered with other objects causing the
problem of water supply. It may deteriorate the quality of lens finishing. The debris of lens
may cause damage to the respiratory organ of human and malfunction of the product.
The water entry should be closed every day.
CAUTION
When moving the machine, first fix the stage and check whether the power supply is off.
Then, two or more persons should lift the bottom of the product with both hands.
When setting down the machine, make sure not to be interfered with the obstacles. Set
down the product slowly in order to prevent any injury of human body or damage to the
product.
When moving the machine, make sure the locking device and the screw for the cover are
properly tightened.
When wrapping the machine, use recommended packaging and shock-absorbing
materials in order to prevent damage during the transportation.
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Be sure to use the standard accessories or tools provided together with the product for
the maintenance. Otherwise, it may cause the malfunction of the product.
When processing wheel dressing, be sure to use dressing sticks that fit each wheel. The
dressing stick should be replaced when its length becomes so short that you cannot hold
it easily.
Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment
Make sure that the power cord is the correct type that is required in your area. This Device
has a universal power supply that allows operation in either 100-120 Vac or 200-240 Vac
voltage areas (no user adjustment is required).
Power Cord Requirements :
For 100-120 Vac use
- UL style SV, SVT, SJ or SJT, 18AWG, 3 conductor
- One end with NEMA 5-15P min. 10A, 125V
- Other end IEC 60320 C13 max. 3 m long
For 200-240 Vac use - Plug end
- Cable H05VV-F 3G, min. 1.0 mm2
- Other end (with appliance coupler connected to unit IEC 60320 C13), 3 m long
- CEBEC, DEMKO, KEMA, NEMKO, OVE, SEMKO, VDE, UTE, FEMKO
- Conductor Colors –brown, blue, green/yellow stripe
NOTE
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own
expense.

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3. System Overview
3.1. Edger (HPE-8000)
Front View
Main Display
(Touch Screen)
SD Card Slot
Control Button
Edging Room
Control Button
Edging Room Window
(Auto)
Edging Room
Feeler
Feeler
Main Wheel
Clamp
Wheel for Safety Beveling & Grooving
Milling Cutter
Rear View
Main Switch
Outlet for Pump 1, 2, vacuum
cleaner
Main Power Input and Fuse
Interface Terminal
-Auto Blocker
-Frame Reader
-Driller
-Barcode Reader

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Devices for Edging Polycarbonate

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NOTE
User can choose one of four kinds of wheel types, which provide four different types of
processing respectively
RPG Type : Bevel, Flat edging (It processes glass lens)
①②③④
①Glass Roughing Wheel
②Roughing Wheel
③Finishing Wheel
④Polishing Wheel
RPA Type : Bevel,Asymmetric Bevel, Flat edging (It cannot process glass lens)
①②③④
①Roughing Wheel
②Finishing Wheel
③Asymmetric Wheel
④Polishing Wheel

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RPW Type : Bevel, Flat edging (It cannot process glass lens)
spacer ①②③
①Wide Roughing Wheel
②Finishing Wheel
③Polishing Wheel
RPGA Type : Bevel, Asymmetric Bevel, Flat edging (For all types of lenses. But it cannot
process Bevel Polishing)
①②③④⑤
①Roughing Wheel
②Finishing Wheel
③Asymmetric Wheel
④Rimless Polishing Wheel
⑤Glass Roughing Wheel