Hydac DATA+BOX User manual

DATA+ BOX
Operating Instruction
English (translation of original instructions)
Document No. : 4573319

Imprint
Manufacturer/ Publisher and responsible for the content:
Address of the manufacturer Contact address
HYDAC FILTER SYSTEMS GMBH HYDAC FILTER SYSTEMS GMBH
Industriegebiet Justus-von-Liebig-Str., Werk 20
66280 Sulzbach / Saar 66280 Sulzbach / Saar
Germany Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
Documentation Representative
The contact data of the Documentation Representative is:
Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Date of printing: 8/26/2021
© HYDAC FILTER SYSTEMS GmbH
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents
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Table of Contents
1 General .................................................................................................................... 5
1.1 Target group of the manual ............................................................................5
1.2 Illustrations in the manual...............................................................................6
1.2.1 Illustration on the title page ................................................................6
1.2.2 Representation of requirements.........................................................7
1.2.3 Representation of procedural instructions .........................................7
1.2.4 Representation of intermediate results/results...................................8
1.2.5 Supplementary symbols.....................................................................9
1.2.6 Representation of warning / general safety information.....................9
1.2.7 Signal words and their meaning in the general safety information ..10
1.3 Exclusion of liability / warranty .....................................................................11
1.4 Notes on copyright .......................................................................................11
2 Safety ..................................................................................................................... 12
2.1 Hazard symbols / pictograms .......................................................................12
3 Performance overview ........................................................................................... 14
3.1 Checking the scope of delivery ....................................................................14
3.2 Intended Use ................................................................................................16
3.3 Improper use or use deviating from intended use ........................................16
3.4 Technical data ..............................................................................................17
3.5 Decoding the model code label ....................................................................19
3.5.1 Model code ......................................................................................19
3.6 Dimensions...................................................................................................21
3.7 Function description .....................................................................................22
3.8 Connection overview ....................................................................................23
4 Transportation / Storage ........................................................................................ 25
5 Mounting/Installing ................................................................................................. 26
5.1 Installing with installation clamp (accessory)................................................26
5.2 Installing with wall holder (accessory) ..........................................................27
5.3 Making the electrical connections ................................................................27
5.3.1 Contact assignment at POWER connection ....................................28
5.3.2 Contact assignment at CAN connection ..........................................28

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5.3.3 Contact assignment at USB connection ..........................................29
5.3.4 Contact assignment at RS 485 connection......................................29
5.3.5 Contact assignment at ETH 0/ETH 1 connection ............................29
5.4 Commissioning.............................................................................................30
5.4.1 Commissioning with a directly connected end device......................31
5.4.2 Commissioning with fixed IP address ..............................................34
6 Factory setting........................................................................................................ 36
7 Operation ............................................................................................................... 37
7.1 Connection examples...................................................................................37
8 Troubleshooting ..................................................................................................... 42
9 Maintenance........................................................................................................... 43
10 Disposal/Recycling................................................................................................. 44
A Appendix ................................................................................................................ 45
A.1 Finding accessories......................................................................................45
A.1.1 Dust cap...........................................................................................45
A.1.2 Socket with screw clamp..................................................................45
A.1.3 Connection cable, bushing <-> open cable end...............................46
A.1.4 Connection cable, socket <-> open cable end, shielded .................47
A.1.5 Connection cable, socket <-> open cable end, shielded .................50
A.1.6 Cable coding ....................................................................................51
A.1.7 Connection cable, socket <-> plug...................................................53
A.1.8 Connection cable, socket <-> RJ45 .................................................54
A.2 Contacting Customer Service.......................................................................54
A.3 EC declaration of conformity ........................................................................56
Glossary ................................................................................................................. 61
Index ...................................................................................................................... 62

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1 General
Before you use this product for the first time, read this manual
at least up to the chapter "Operation". If you would like to carry
out maintenance or troubleshooting, you can find the proce-
dure in the respective chapters.
The use and the handling of the product as well as its use are
not self-explanatory and are described in detail in this manual.
This manual will help you to use the product as intended, prop-
erly, effectively, and safely. Please refer to it every time you re-
quire specific details or actions.
Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to modifications to the contents of this
manual without prior notice.
1.1 Target group of the manual
This manual was created for the following target group:
Target group Tasks
Owner Keep this manual and the applicable doc-
uments at the installation location of the
product and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Additionally, please observe the product-
related instructions and requirements.
Operator, specialist
personnel:
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.1: Target group
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1.2 Illustrations in the manual
You will find illustrations in this manual. You can find details re-
garding these in the following chapters.
1.2.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
Document no.: 12345678
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
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Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no. / Index
5 Supplementary instructions regarding the validity of the
manual (optional)
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Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.
The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.2.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
ühe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.2.3 Representation of procedural instructions
In the case of procedural instructions, there are the two follow-
ing representations:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied
with without fail are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
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Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random se-
quence:
– Clean the display.
– Rinse the product.
1.2.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate re-
sult and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.
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1.2.5 Supplementary symbols
You will find the following symbols in the manual as additional
details:
[ ]
u##
Cross reference to a page / a chapter / a section or
another document.
Glossary
Terms in grey are explained in detail in the glos-
sary, a chapter at the end of the manual.
Tip for handling the product.
Required tool.
1.2.6 Representation of warning / general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you information of the risk level of the
danger.
Warning/General Safety Information, which is placed ahead of
each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►
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1.2.7 Signal words and their meaning in the general
safety information
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result lethal
or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation
with a medium level of risk, which, if not avoided, can result
lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation
with a low level of risk, which, if not avoided, can result in mi-
nor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result in
damage to property.
ENVIRONMENTALLY TIP
ENVIRONMENTALLY TIP – The signal word indicates a haz-
ardous situation without a high level of risk, which, if not
avoided, will result in environmental contamination.
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1.3 Exclusion of liability / warranty
For the warranty provided by us, please refer to our terms of
delivery. They are made available to you at the conclusion of
the contract at the latest. In addition, you will find these under
www.hydac.com -> General terms and conditions .
This manual was prepared to the best of our knowledge. Nev-
ertheless and despite the greatest care, it is possible that it
may contain errors. Therefore please understand that, in the
absence of any provisions to the contrary hereinafter, our war-
ranty and liability – for any legal reasons whatsoever – are ex-
cluded in respect of the information in these instructions. In
particular, we shall not be liable for lost profit or other financial
loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical in-
jury and damage to health. If we negligently breach any mate-
rial contractual obligation, our liability shall be limited to fore-
seeable damage. Claims due to the product liability shall re-
main unaffected.
1.4 Notes on copyright
All copyrights for this manual lies with the manufacturer. No
part of this manual may be reproduced in any form or pro-
cessed, duplicated or distributed using electronic systems with-
out the written consent of the manufacturer. Any infringements
to the above shall be liable to damage compensation.
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2 Safety
The product is designed as safe. In spite of that, there is dan-
ger in some actions that can only be avoided by using the right
procedures.
These correct procedures and points, which must be followed,
are described in this manual.
2.1 Hazard symbols / pictograms
The following are the safety symbols / pictograms in this man-
ual. They indicate specific dangers to persons, property or to
the surroundings. Observe these safety symbols / pictograms
and act with particular caution in such cases. Always keep all
symbols / pictograms intact and legible.
Warning signs used
These marks can be found for all safety and warning instruc-
tions in this manual which indicate particular dangers to per-
sons, property or the environment.
Danger point warning
Signs used for giving orders
These symbols can be found for all safety and warning instruc-
tions in this manual which indicate particular dangers to per-
sons, property or the environment.
Follow the direction.
Follow the instructions.
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Signs used for the required specialist personnel
These symbols show the required training/knowledge for in-
stallation work and/or maintenance work.
Specialist personnel / operators
Such persons have had the corresponding specialist
training and several years' work experience. They
are able to assess and perform the work assigned to
them, they are also able to recognize potential dan-
gers.
Specialist personnel - Electrician
Such persons have specific specialist training and
several years' work experience. They are able to as-
sess and perform the work assigned to them, they
are also able to recognize potential dangers.
Specialist personnel - Mechanic
Such persons have specific specialist training and
several years' work experience. They are able to as-
sess and perform the work assigned to them, they
are also able to recognize potential dangers.
Specialist personnel - Service / Administrator
These persons have been trained by the manufac-
turer and are authorized to perform service.
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3 Performance overview
The Data+ Box is an edge device, that is a small computer in-
tended to measure and process sensor data close to the ma-
chine. The data thus obtained, or calculated, is then, if in-
tended by the application, forwarded to a higher-level system
where it is normally combined with other data.
The DATA+ BOX is designed for operation with embedded
Linux operating systems. HYDACFilterSystemsGmbH an op-
erating system, installed as a standard and the in-house Con-
dition-Monitoring-Software CMX.
The DATA+ BOX has several connections for various bus sys-
tems and can thus be used on many machines that use bus
protocols usual in the trade.
The broad supply voltage range enables operation with vari-
ous, possibly already present, voltage sources.
Special features of the DATA+ BOX:
– Bus connections for Ethernet, RS485, CAN bus and USB.
– Direct connection via M12x1 connector.
– Voltage supply from modules or sensors for RS 485 and
CAN bus up to a total of 3A possible via the DATA+ BOX
(voltage corresponds to that applied at the Power connec-
tion).
– High protection class (IP65) enables use without additional
housing.
– 8GBEMMC read-only memory.
– Various memory expansions available.
– Real-time clock with buffering of up to 4 weeks.
3.1 Checking the scope of delivery
The DATA +BOX is delivered in a packed and operationally-
ready, preset condition. Before commissioning the unit, check
the contents of the package for completeness.
The following items are supplied:
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Qty. Designation
1 DATA+BOX
1 Operating instructions (this document)
Tab.2: Checking the Scope of Delivery
Fig.2: Checking the Scope of Delivery
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3.2 Intended Use
Use the DATA+ BOX only for the application described in the
following.
– Edge device, main purpose
use with Ubuntu Linux operating system and HYDAC CMX
software for the purpose of stationary machine monitoring
(condition monitoring) and/or process monitoring through
the connection of sensors or input/output modules with
sensors connected to them.
– Storage and evaluation of sensor values.
– Connection of the bus lines to the corresponding M12x1
connectors with the corresponding mating connectors
while observing the mounting pattern described in this in-
struction.
– Continuous operation.
3.3 Improper use or use deviating from intended use
Improper use or use deviating from intended use may result in
hazards and/or will damage the device or peripheral devices
connected to it. Examples of improper use or use deviating
from intended use include:
– Sum of the currents of users supplied with voltage via the
DATA+ BOX >3A
– Terminal connections of the connected peripheral devices
do not match the terminal connections of the DATA+ BOX.
– Modifications to the DATA+ BOX made by the user or pur-
chaser.
– When using:
– unsuitable connectors,
– unsuitable protection class or
– inadequately executed assembly.
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3.4 Technical data
If you are aware of the technical data of the product, you will
be able to use it optimally. This section contains the technical
details for the product:
USB interface USB 2.0 Hi-Speed, up to 480
Mbit/s
current <0.5 A,
switch-off at overcurrent.
CAN interface CAN2.0
terminator 120Ω
speed 1Mbit/s
Uout same as supply voltage
RS485 interface Terminator 120Ω,
speed 1Mbit/s;
Uout same as supply voltage,
with CMX implemented re-
ports: Modbus®RTU
LAN/Ethernet 10/100 Mbit/sBASE-T,
with CMX implemented re-
ports: Modbus®TCP
(Port502),
OPC-UA (Port4840) among
others.
Tab.3: Interfaces
Supply voltage 12…24V ±20%, protection
against polarity reversal, short
circuit and brief overvoltage
Current consumption Idle 80 mA, load 125 mA in
addition to the connected sen-
sors, sensor supply 12 to 24
VDC (looped through, ≤3A)
Supply voltage Connection, M12x1, a coded,
5-pole
RS485 interface Socket, M12x1, a coded, 5-
pole
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CAN interface Socket, M12x1, a coded, 5-
pole
LAN interface Socket, M12x1, 4-pole, d-
coded (acc. to
IEC61076-2-101)
Tab.4: Electrical data
Memory 8 GB eMMC memory, can be
expanded via µSD card
Permissible ambient tempera-
ture range
-20…70°C
Permissible relative humidity 5 ... 95% relative humidity,
non-condensing
Permissible storage tempera-
ture
-40°…85°C
Permitted relative humidity
during storage
5 ... 95% relative humidity,
non-condensing
Protection class IP65
Housing dimensions 172 x 55.3 x133.7mm
Body Aluminum housing
Weight ≈630g
Tab.5: Electrical data
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3.5 Decoding the model code label
For identification details of the DATA+ BOX see the name
plate. Always mention the part no. and the serial no. when con-
tacting HYDAC.
Fig.3: Decoding the name plate
Row Description
Model For details, see Model code [}19]
P/N Part no.
S/N Serial number
Date Year/week of production - hardware index
Tab.6: Decoding the name plate
3.5.1 Model code
The DATA+ BOX has the following model code:
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Product series
Accumulator volume
Housing
DATA+ BOX - 32 - M /- 000
DATA+
BOX
M = MLC Flash
S = pSLC Flash
Type of memory extension
016 = 16 Gigabytes
032 = 32 Gigabytes
064 = 64 Gigabytes
128 = 128 Gigabytes
Modification
000 = Standard
=Aluminum housing, protection class IP65
Fig.4: Model Code
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