Hydac FMM Manual

FMM
FluidMonitoring Module
Operating and Maintenance Instructions
English (translation of original instructions)
Document No.: 3289566c

FluidMonitoring Modul - FMM Trademarks
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Trademarks
The trademarks of other companies are exclusively used for the products of those
companies.
Copyright © 2009 by
HYDAC Filter Systems GmbH
all rights reserved
All rights reserved. This manual may not be reproduced in part or whole without the
explicit written agreement from HYDAC Filter Systems. Contraventions are liable to
compensation.
Exclusion of Liability
We made every endeavor to ensure the accuracy of the contents of this document.
However, errors cannot be ruled out. Consequently, we accept no liability for such
errors as may exist nor for any damage or loss whatsoever which may arise as a
result of such errors. The content of the manual is checked regularly. Any
corrections required will be incorporated in subsequent editions. We welcome any
suggestions for improvements.
All details are subject to technical modifications.
Technical specifications are subject to change without notice.
HYDAC Filter Systems GmbH
Industriegebiet, Werk 6
66280 Sulzbach / Saar
Germany
Telephone: ++49 (0) 6897 / 509 – 01
Fax: ++49 (0) 6897 / 509 - 846

FluidMonitoring Modul - FMM Content
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Content
Trademarks ...............................................................................................................2
Content......................................................................................................................3
Preface ...................................................................................................................... 5
Technical Support...................................................................................................6
Modifications to the Product ...................................................................................6
Warranty .................................................................................................................6
Using the documentation ........................................................................................7
General Safety Precautions.....................................................................................7
Obligations and Liability.......................................................................................... 8
Explanation of Symbols and Warnings ................................................................... 9
Proper/Designated Use .......................................................................................... 9
Improper Use .......................................................................................................... 9
Informal Safety Precautions..................................................................................10
Safety Measures to Be Followed during Normal Operation.................................. 10
Modifications to the FMM......................................................................................10
Training and Instruction of Personnel ...................................................................11
Maintenance, Servicing and Troubleshooting.......................................................11
Storing the FMM .....................................................................................................12
Checking the scope of delivery ............................................................................13
FMM Features ......................................................................................................... 14
Instructions for use ............................................................................................... 14
Hydraulic schematic..............................................................................................15
FMM components ................................................................................................. 16
Dimensions ...........................................................................................................17
Display adjustable as needed...............................................................................17
Securing the FMM mechanically...........................................................................18
FMM hydraulic installation .................................................................................... 19
Connecting FMM with the hydraulic system........................................................ 20
Flow regulation....................................................................................................... 21
Error messages / Troubleshooting.......................................................................22
Removing the FMM from the hydraulic system/shutdown................................. 23
Disposing of the FMM ............................................................................................ 23
Spare parts and accessories.................................................................................24
Spare Parts........................................................................................................... 24
Accessories .......................................................................................................... 24

FluidMonitoring Modul - FMM Content
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Technical data ........................................................................................................ 25
Customer Service................................................................................................... 25

FluidMonitoring Modul - FMM Preface
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Preface
For you, as the owner of a product manufactured by us, we have produced this
manual, comprising the most important instructions for its operation and
maintenance.
It will acquaint you with the product and assist you in using it as intended in an
optimal manner.
You should keep it in the vicinity of the product so it is always at your fingertips.
Sometimes the information contained in the documentation cannot always keep up
with changes made to the product as we attach considerable importance to keeping
our products cutting-edge. There may be deviations in technical details, figures, and
dimensions as a result.
If you discover errors while reading the documentation or have suggestions or other
useful information, please don’t hesitate to contact us:
HYDAC Filter Systems GmbH
Technische Dokumentation
Postfach 12 51
66273 Sulzbach / Saar
Germany
Fax: ++49 (0) 6897 / 509 - 846
E-Mail: [email protected]
We look forward to receiving your input.
“Putting experience into practice”

FluidMonitoring Modul - FMM Preface
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Technical Support
If you have any questions, suggestions, or encounter any problems of a technical
nature, please don't hesitate to contact us. When contacting us, please always
include the model/type designation and article no. of the product:
Fax: ++49 (0) 6897 / 509 - 846
E-Mail: [email protected]
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing options, etc.)
may result in the information in the operating instructions no longer being completely
accurate or sufficient.
When making modifications or performing repair work to components affecting the
safety of the product, the product may not be put back into operation until it has
been examined and released by a HYDAC representative.
Please notify us immediately of any modifications made to the product whether by
you or a third party.
Warranty
We assume warranty in accordance with the General Terms of Sale and Delivery of
HYDAC Filter Systems GmbH.
They are available at: www.hydac.com Legal information.

FluidMonitoring Modul - FMM General Safety Precautions
Using the documentation
Note that the method described for locating specific information does
not release you from your responsibility of carefully reading these
instructions prior to starting the unit up for the first time and at regular
intervals in the future.
What do I want to know?
I determine which topic I am looking for.
Where can I find the information I’m looking for?
The document has a table of contents at the beginning. I select the chapter I'm
looking for and the corresponding page number.
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Chapter description
Page numb
Edition date
Document language
The documentation number with its index enables you to order another copy of the
operating and maintenance instructions.
The index is incremented every time the manual is revised or changed.
General Safety Precautions
These operating instructions contain the key instructions for properly and safely
operating the FMM.
Documentation no.
with index
/
file name
er

FluidMonitoring Modul - FMM General Safety Precautions
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Obligations and Liability
The basic prerequisite for the safe and proper handling and operation of the FMM is
knowledge of the safety instructions and warnings.
These operating instructions in general, and the safety precautions in particular, are
to be adhered to by all those who work with the FMM.
Adherence is to be maintained to pertinent accident prevention regulations
applicable at the site where the product is used.
The safety precautions listed herein are limited solely to using the FMM.
The FMM has been designed and constructed in accordance with the current state
of the art and recognized safety regulations. Nevertheless, hazards may be posed to
the life and limb of the individual using the product or to third parties. Risk of
damage may be posed to the product or other equipment and property.
The FMM is only to be used as follows:
• solely for its designated use
• only when in a safe, perfect condition
Immediately remedy any malfunctions that might impair safety.
Our General Terms and Conditions apply (Legal information). They are provided to
the owner no later than upon conclusion of purchase of the unit. Any and all
warranty and liability claims for personal injuries and damage to property shall be
excluded in the event they are attributable to one or more of the following causes:
• improper use of the FMM or use deviating from its designated use
• improper assembly, installation, commissioning, operation and maintenance of
the FMM
• modifications to the FMM made by the user or purchaser
• Improper monitoring of unit components that are subject to wear and tear
• Improperly performed repair work

FluidMonitoring Modul - FMM General Safety Precautions
Explanation of Symbols and Warnings
The following designations and symbols are used in this manual to designate
dangers and hazards:
DANGER
DANGER denotes situations
which can lead to death if
safety precautions are not
observed.
WARNING
WARNING denotes situations
which can lead to mortal injury
if safety precautions are not
observed.
CAUTION
CAUTION denotes situations
which can lead to severe
injuries if safety precautions
are not observed.
NOTICE
NOTICE denotes situations
which can lead to property
damage if safety precautions
are not observed.
Proper/Designated Use
The FluidMonitoring Module FMM was developed for the continuous monitoring of
particulate contamination and water content in hydraulic systems.
Analyzing the type, size and quantity of contamination enables quality standards to
be verified and documented, and the requisite optimization measures to be
implemented.
Any other use shall be deemed to be improper and not in keeping with the product's
designated use.
Proper or designated use of the product extends to the following:
• Maintaining adherence to all the instructions in the operating manual.
• Performing requisite inspection and maintenance work.
Improper Use
Any use deviating from the proper/designated use described above is prohibited.
Improper use may result in hazard to life and limb.
Example of improper use:
• Improper connection of the pressure and return lines of the FMM.
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FluidMonitoring Modul - FMM General Safety Precautions
Informal Safety Precautions
Make sure to always keep the operating instructions in the vicinity of the product.
Apart from the operating instructions, any and all general and local regulations
pertaining to accident prevention and environmental protection are to be made
available and observance is to be maintained to them.
Make sure to keep the safety and hazard symbols and warnings on the FMM in a
legible condition.
The hoses and connection fittings are to be checked daily for leakage (visual check).
The electrical components of the FMM are to also be regularly checked (visual
check once a month). Any loose connections or damaged cables are to be replaced
immediately.
WARNING
Hydraulic systems are under pressure
Bodily injury
►The hydraulic system must be depressurized
before performing any work on the hydraulic
system.
Safety Measures to Be Followed during Normal Operation
Do not operate the FMM unless all the safety devices function properly.
The product is to be checked once a day for external damage and the proper
functioning of the safety devices.
Modifications to the FMM
Do not make any modifications (design modifications, extensions) to the FMM
without the prior consent of the manufacturer.
Any conversion modifications require written permission from HYDAC Filter Systems
GmbH.
Immediately replace any machine components which are not in perfect condition.
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Use only original spare parts.