Hydac CSI-B-1 User manual

CSI-B-1
ConditionSensor Interface
Operating Instruction
English (translation of original instructions)
Valid from firmware versions V 1.11 up
Documentation no.: 3424452b

CSI-B-1 Imprint
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Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive director: Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: ++49 (0)6897 509 1511
Telefax: ++49 (0)6897 509 1394
E-mail: [email protected]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are subject
to change without notice.
The trademarks of other companies are exclusively used for the products of those
companies.

CSI-B-1 Contents
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Contents
Imprint .......................................................................................................................2
Documentation Representative...............................................................................2
Contents....................................................................................................................3
Preface ...................................................................................................................... 5
Technical Support...................................................................................................6
Modifications to the Product ...................................................................................6
Warranty .................................................................................................................6
Using the Documentation .......................................................................................7
General ......................................................................................................................8
Using this Manual ...................................................................................................8
Explanation of Symbols and Warnings ................................................................... 8
Checking the Scope of Delivery..............................................................................9
CSI-B-1 Features ....................................................................................................10
System Requirements............................................................................................ 11
System requirements for hardware....................................................................... 11
Software................................................................................................................ 11
Observe before connecting................................................................................... 11
Assembling the CSI-B-1.........................................................................................11
Installing USB Driver(s) ......................................................................................... 12
CSI-B-1 Connection Overview............................................................................... 13
Checking CS1000 hardware index ....................................................................... 14
Connecting CS1000 with Hardware Index "a" or "b".............................................15
Connecting CS1000 with hardware index "c" or later ........................................... 15
Connecting AS1000..............................................................................................16
Connecting HLB1000............................................................................................ 16
Setting up Connection with PC ............................................................................. 17
Connecting the Voltage Supply ............................................................................17
CSI-B-1 is detected by the PC ............................................................................... 18
Parameterizing CSI-B-1 with the HyperTerminal ................................................. 19
Checking/setting interface parameters ................................................................. 20
Parameter Mode ..................................................................................................... 23
HSI Transparent Mode ........................................................................................... 24
Configuring Analog Output ................................................................................... 25
Configuring Switching Output R1 / R2 / R3 / R4 .................................................. 25
CS 1000 - Reading out measured values ............................................................. 26
HYDACLab - Reading out measured values ........................................................28
AS 1000 - Reading out measured values ............................................................. 29
Accessories ............................................................................................................30
Plugs.....................................................................................................................30
Connection Cable, Shielded .................................................................................30
Cable Coding ........................................................................................................31

CSI-B-1 Contents
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Power Supply Unit for CS1000 ............................................................................. 31
Disposing of the CSI-B-1 ....................................................................................... 32
Model Code ............................................................................................................. 32
Technical Data ........................................................................................................33

CSI-B-1 Preface
Preface
For you, as the owner of a product manufactured by us, we have produced this
manual, comprising the most important instructions for its operation and
maintenance.
It is intended to help you become acquainted with the ins and outs of the product
and use it properly.
You should keep it in the vicinity of the product so it is always at your fingertips.
Sometimes the information contained in the documentation cannot always keep up
with changes made to the product as we attach considerable importance to keeping
our products cutting-edge. Consequently, there might be deviations in technical
details, illustrations and dimensions.
If you discover errors while reading the documentation or have suggestions or other
useful information, please don’t hesitate to contact us:
HYDAC FILTER SYSTEMS GMBH
Technische Dokumentation
Postfach 12 51
66273 Sulzbach / Saar
Germany
We look forward to receiving your input.
Our motto: “Putting experience into practice”
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CSI-B-1 Preface
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Technical Support
If you have any questions, suggestions, or encounter any problems of a technical
nature, please don't hesitate to contact us. When contacting us, please always
include the model/type designation and article no. of the product:
Fax: [phone] / 509 - 846
E-mail: [email protected]
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing options, etc.)
may result in the information in the operating instructions no longer being completely
accurate or sufficient.
When making modifications or performing repair work to components affecting the
safety of the product, the product may not be put back into operation until it has
been examined and released by a HYDAC representative.
Please notify us immediately of any modifications made to the product whether by
you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale and
Delivery of HYDAC FILTER SYSTEMS GmbH.
You will find these under www.hydac.com -> General terms and conditions.

CSI-B-1 Preface
Using the Documentation
Please note that the method described above of locating specific
information does not release you from your responsibility for carefully
reading the entire manual prior to starting the unit up for the first time
and carefully rereading the manual at regular intervals later on.
WHAT do you want to know?
I determine which topic I am looking for.
WHERE can I find the information I’m looking for?
The document has a table of contents at the beginning. I select the chapter I'm
looking for and the corresponding page number.
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Product description /
Chapter heading
Page number
Edition date
Document language
Documentation No.
with Index /
File name
The documentation number with its index enables you to order another copy of the
operating and maintenance instructions. The index is incremented every time the
manual is revised or changed.

CSI-B-1 General
General
With the ConditionSensor Interface (henceforth only referred to as CSI), the
following devices can be conveniently monitored:
ContaminationSensor CS1000
AquaSensor AS1000
HYDACLab HLB1000
The CSI-B-1 can read out only a maximum of 1 sensor!
Using this Manual
In order to keep the instructions simple, the software is explained using examples
with the CS1000 sensor. These explanations naturally also apply analogously to the
AS1000, HYDACLab (HLB1000).
In this manual, we assume that the user has a working knowledge of
Windows, as well as how Windows programs are structured and installed.
Explanation of Symbols and Warnings
The following designations and symbols are used in this manual:
Important information is summarized under this symbol.
This symbol designates tips for use and other particularly useful
information.
This symbol provides important tips for the proper handling and
operation of the product. The non-observance of these instructions
can lead to false use or malfunction of the product.
For any questions or queries regarding FluMoS light, please contact our technical
sales department.
HYDAC FILTER SYSTEMS GMBH
Postfach 12 51
66273 Sulzbach / Saar
Germany
E-mail: [email protected]
Fax: [phone]
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CSI-B-1 Checking the Scope of Delivery
Checking the Scope of Delivery
The ConditionSensor Interface comes packed and factory-assembled. Before
starting up the CSI-B-1, check that the content of the package is complete.
The following items are supplied:
Qty Description
1 ConditionSensor Interface CSI-B-1
1 Support CD with USB driver software and Operating Instruction
1 Operating Instruction (this document)
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CSI-B-1 CSI-B-1 Features
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CSI-B-1 Features
The condition sensor interface CSI-B-1 makes it possible to easily integrate the
following sensors into analog data acquisition systems:
- ContaminationSensor CS1000,
- AquaSensor AS1000,
- HYADCLab HLB1000.
These sensors determine two or four measured values which can be extracted via a
digital interface or an analog output.
In the case of analog output, the two or four measured values are either transferred
chronologically one after the other or the output is permanently set to a single
measurement channel.
In view of the fact that the data collection systems which are used often do not
enable any simple decoding of the chronologically coded analog signal, the CSI-B-1
is made available as an easy-to-use module which outputs the sensor data in the
form of four separate analog signals.
The connected sensor is recognized automatically – no configuration of the CSI-B-1
is required.
In addition, the module can be utilized as a miniature monitoring system. A readily
programmable switching output is available for each of the four measurement
channels which can be used to monitor whether a measurement parameter is within
or outside of a range or whether limit values are exceeded or not achieved.
The ConditionSensor Interface CSI-1-B can be parameterized through the USB
interface via hyperterminal.

CSI-B-1 System Requirements
System Requirements
System requirements for hardware
Pentium processor 200 MHz or higher
64 MB RAM memory
Microsoft Internet Explorer 4.0 or higher
VGA graphic card (800x600 min.)
Hard disk with a minimum of 15 MB free disk space
A free USB port that is not being used by any other program (e.g. terminal,
modem or network software)
Microsoft Windows-compatible mouse
Software
Operating system: WINDOWS 2000, XP,
WINDOWS 7 only with installed HyperTerminal
Administrator rights to software installation
Observe before connecting
Uninstall older versions of the USB driver from your PC to ensure that the software
functions properly.
Read the Operating Instruction all the way through.
Assembling the CSI-B-1
The CSI-B-1 is intended for installation on size 35 top hat rails in accordance with
EN 60715. The CSI-B-1 has a corresponding fastening profile on its rear side for this
purpose.
(Dimension t = component height. All dimensions in mm)
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CSI-B-1 Installing USB Driver(s)
Installing USB Driver(s)
Before connecting the CSI-B-1 to the PC, install the USB driver from the support CD
as described below.
Note that the USB driver provided is software which is subject to the conditions
outlined in our "Special Sales and Delivery Conditions for Software Products and
Freeware", with which your are already familiar.
These can be found on our homepage under:
www.hydac.com => General Terms and Conditions
With the installation of the software, you declare your consent to the "Special Sales
and Delivery Conditions for Software Products and Freeware".
Administrator rights for the PC on which the USB driver is to be installed are
required for such installation.
Double-click to start the file "CP210xVCPInstaller.exe", which is found on the
Support CD in the CSI-B-1 USB driver directory.
You will receive the following message if the installation has been successfully
completed:
Restart the PC.
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CSI-B-1 CSI-B-1 Connection Overview
CSI-B-1 Connection Overview
The maximum line length from CSI to the sensor is 10 m.
Connect the CSI-B-1 as described below:
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CSI-B-1 CSI-B-1 Connection Overview
Checking CS1000 hardware index
For identification details of the CS1000, see the type label. This is located in a very
visible spot on the upper side of the device and includes the hardware index in the
serial number.
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600083230 C
!
xxx xxxx
1234567
E
!xx
x
xxx
x

CSI-B-1 CSI-B-1 Connection Overview
Connecting CS1000 with Hardware Index "a" or "b"
When connecting a CS1000 with the hardware index "a" or "b", use a separate
power supply unit for the voltage supply for the CS1000. Use the Y adapter ZBE41
for this circuit. You will find the part no. in the chapter Accessories on page 30.
Connect the pins 1/3/5 of the CS1000 sensor to the terminals 3/4/5 on terminal
block X3.
Connecting CS1000 with hardware index "c" or later
Connect the pins 1/3/5 of the CS1000 sensor to the terminals 3/4/5 on terminal
block X3.
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CSI-B-1 CSI-B-1 Connection Overview
Connecting AS1000
Connect the pins 1/3/5 of the AS1000 sensor to the terminals 3/4/5 on terminal
block X3.
Connecting HLB1000
Connect the pins 1/3/5 of the HLB1000 sensor to the terminals 3/4/5 on terminal
block X3.
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CSI-B-1 CSI-B-1 Connection Overview
Setting up Connection with PC
Before connecting the CSI-B-1 to the PC, install the USB driver from the support CD
as described below (see page 12).
Connecting the Voltage Supply
Connect the 24 V DC voltage supply with terminals 1 and 2 on the clamp gib X3.
Check that the polarity is correct.
After the voltage has been switched on, the CSI-B-1 begins to operate; the sensors
are supplied with voltage through the CSI-B-1.
If the corresponding sensor is detected at the input, the LED on the CSI-B-1 lights
up green.
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CSI-B-1 CSI-B-1 is detected by the PC
CSI-B-1 is detected by the PC
The PC detects the CSI-B-1 after the following steps have been carried out:
-USB driver is installed
-CSI-B-1 is connected with the PC via a USB cable
-the PC is switched on
-the CSI-B-1 is equipped with voltage
You will receive the following message only after the first time the CSI-B-1 is
connected:
New hardware found
Installation ....
This completes the installation of the CSI-B-1.
Run the Windows DeviceManager as follows in order to determine the COM
interface at which the CSI-B-1 is now located.
Settings -> System Control -> System -> Hardware -> DeviceManager
DeviceMana
g
er
!
If the CSI-B-1 has been detected by the system, then this will be identified in the
DeviceManager with the corresponding COM interface (here: COM9).
Please make a note of this COM interface for yourself. This information will be
needed again when the HyperTerminal is opened.
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CSI-B-1 Parameterizing CSI-B-1 with the HyperTerminal
Parameterizing CSI-B-1 with the HyperTerminal
You will require the standard software HyperTermainal to parameterize the CSI-B-1.
This program is part of the Window Standard Installation. You can find it in Windows
under:
Programs -> Accessories -> Communications -> HyperTerminal
New connection
Name:
S
y
mbol:
CSI-B-1
OK Cancel
After the Start you will be prompted to give this connection a name (example: CSI-B-
1) and you can select a suitable symbol.
Connect with
Connect via:
Cancel
OK
Now select for the "Connect via" point the interface which you had determined
previously via DeviceManager (see page 18).
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CSI-B-1 Parameterizing CSI-B-1 with the HyperTerminal
Checking/setting interface parameters
Check the HyperTerminal for the following settings in order to ensure the data
exchange between CSI-B-1 and the PC.
Transfer rate (bps) 9600
Data bit 8
Parity No
Stop bits 1
Handshake / Protocol /
Flow control None
Connection settings
Transfer rate (bps):
Data bits:
None
Parity:
Stop bits:
Flow control: None
Restore Standard
Cancel Apply
OK
The HyperTerminal opens after the acknowledgement of the interface parameters
and the adjustment of the ASCII configuration.
Open the "Properties" of the HyperTerminal via the File menu.
File
New connection
Open...
Save
Print
Properties
Close
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