Hydro-Force Olympus M500H User manual

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Olympus M500H Operating Manual
TABLE OF CONTENTS
TOPIC PAGE
•Introduction 3
•Technical Specifications 4
•Optional Equipment 5
SECTION 1: Operational Safety
•Electrical Safety 6
•Mechanical Safety 7
SECTION 2: Operation Procedures
•Electrical Supply 8
•Water Supply & Chemicals 9
•Chemical Metering Tips 10
•Water Supply 11
•Pump Priming 12
•Solution & Vacuum Hoses 13
•Pump-Out System 14
•Pressure Adjustments 15
•Heater 16
•Shutdown Procedures 17
•Troubleshooting 18-20
•Solution Flow Path 21
•Wiring Diagrams 22
SECTION 3: Maintenance/ Technical
•Maintenance 27
•Drawings & Parts Lists
oPump 36
oPressure Regulator 37
oAuto-Fill - optional 38
oSolution Tank 39
oWaste Tank 43
oBase & Vacuum System 46
oBase, Pumps, Components 47
•Warranty 48

3
Introduction
Congratulations on your purchase of the Hydro-Force Olympus M500H. The
M500H is designed to give truckmount-level performance in a porta le machine
that com ines versatility with ease of transport. Years of experience, engineering,
and planning have gone into the design and manufacturing of the M500H. We
take a great deal of pride in the M500H; our goal is no less than your complete
satisfaction.
This manual will provide users with the knowledge required to operate the
Olympus M500H safely, to understand how to properly operate and maintain the
machine, and to ensure that the equipment operates at its maximum performance
level.
All users must read and understand this manual completely before
operating the machine.
Always maintain this manual in legi le condition adjacent to the Olympus
M500H, or place in a secure location for future reference.
Any questions pertaining to the operating or servicing of this unit should e
directed to your nearest Hydro-Force distri utor.
This manual is written specifically for the Olympus M500H porta le extractor
units manufactured y:
Hydro-Force
4282 South 590 West
Salt Lake City, UT 84123
801-268-2673
801-268-3856 FAX
Information in this manual is su ject to change without notice and does not
represent a commitment on the part of Hydro-Force or its parent or affiliated
companies.

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Technical Specifications
M500H High Performance Extractor
Height: 38”
Length: 28”
Width: 19-1/2”
Weight: 117 lbs.
Solution Tank Capacity: 12 gallon
Recovery Tank Capacity: 12 gallon
Solution Pump: Pump-Tec 207V pump with 1/3HP Motor
0-500 psi – 2.50 - 1.06 gpm
Vacuum Motors: Two AMETEK Lamb 5.7” diameter – tangential discharge
Two stage – Mounted in series
Power Draw: Cord 1 – 22.5amp wide open / 13.0amp full load
Cord 2 – 14.58amp max
(Add 5 amps on machines with Auto Pump-out System)
Heater: 1750 Watt – Single Element
Standard Equipment
M500H High Performance Extractor
Carpet Wand: AW29 - Stainless Steel S-Bend Dual Jet Wand
Vacuum Hose: 25’ X 1-1/2” with 1-1/2” cuff & 2” cuff
HP Solution Hose: 25’ x 1/4” with 1/4” male / female quick connects
Pump Priming Hose: 12” x 1/4” with 1/4” male quick connect
Power Cords: 2 – 25’ x 12gauge with male & female plug ends

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Additional / Optional Equipment
Wand Glide – Delrin AW529D
Wand Glide – Teflon AW529T
Auto Fill System with chemical draw: M012
Metering Tip Kit: PDE001
Auto Pump-out System: M016
Pump-out Hose: AH65
Hydro-Filter II Inline Filter: AC10
Replacement Bags for Hydro-Filter: AC11A
Hydro Force Injection Sprayer: AS08
Top Vac Plus Revolution Sprayer: AS08R
3.5” HyDry Upholstery Tool: AW50A
4.5” HyDry Upholstery Tool: AW51A
3.5” HyDry Deluxe Upholstery Tool: AW50D
4.5” HyDry Deluxe Upholstery Tool: AW51D
SX-7 Tile & Grout Tool: AW101
Gekko Tile & Grout Wand: AR54
Gekko Hand Tool: AR52
Gekko SX-7 Tool: AW102
1-1/2” Vacuum Hose: (Sold per foot – No cuffs) AH36
2” cuff for 1-1/2” Vac Hose: AH46
1-1/2” cuff for 1-1/2” Vac Hose: AH42
2” Hose Connector PVC: AH76
1-1/2” Hose Connector PVC: AH74
HP Solution Hose: (Does not include Quick Connects) AH79D
1/4” Male Quick Connect: AH102B
1/4” Female Quick Connect: AH101B
Power Cord 25’ x 12gauge w/male & female plugs AW32
Power Cord 50’ x 12gauge w/male & female plugs AW33
GFCI Power Cord 50’ x 12gauge w/male & female plugs NM4407A
AR52
AR54
AW50
AS08
AW50D
AW101
AR52

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Safet
CAUTION! This machine is an electrical appliance. Care must be
taken to reduce the risk of electrical shock.
•READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING THE M500H.
•To reduce the risk of property damage or injury, repairs to electrical systems should only e performed y
experienced technicians. Contact your distri utor for assistance. Unplug machine power cord from outlet
efore performing any repairs on the extractor.
•This machine shall e grounded while in use to protect the operator from electric shock. The machine is
provided with a three-conductor cord and a three-contact grounding type attachment plug to fit the
proper grounding type receptacle. The green (or green and yellow) conductor in the cord is the grounding
wire. Never connect this wire to other than the grounding pin of the attachment plug.
•This machine is for use on a nominal 120-volt circuit and
has a grounding plug that resem les the plug illustrated in
the sketch to the right. Make sure that the machine is
connected to an outlet having the same configuration as
the plug. No plug adapter should e used with this
machine.
•The power cord supplied with this machine is properly
sized to handle the electrical load of this machine and
properly grounded as descri ed a ove. Any extension
cords used with this machine must e similarly sized and
grounded to assure safe operation. A properly sized
GFCI protected cord can e used for additional protection.
•Do not use the M500H outdoors, in standing water or on wet surfaces. Do not store the M500H in wet
conditions. If extractor is leaking, unplug machine power cords from outlets efore approaching or touching
machine.
•Do not unplug power cord y pulling on the cord. Grasp the plug end when unplugging the cord. Do not pull
the extractor y the cord. If cord or plug is damaged, do not use cord. Replace with new cord or repair as
needed efore use.
•Overloaded circuit may not always trip circuit reaker. Reduced voltage to machine on overloaded circuit will
prevent components from operating properly.
Section
1

7
WARNING! This machine must be protected from conditions which may
damage the pump, tank, hoses and other components.
•Freezing of water in this machine will cause serious damage. The M500H, solution hoses, and tools must
e protected from freezing temperature. Store, transport, and use this equipment only in temperatures well
a ove freezing. (32ºF or 0ºC). If you suspect the M500H has een frozen, do not plug in or turn on machine
until you are sure it has thawed completely.
•If the equipment cannot e stored or transported in a warm environment, it can e guarded from freezing y
running an anti-freeze solution through the incoming water lines, chemical feed system, solution pump, solution
lines, tools and pump-out pump. The machine is filled at the factory with anti-freeze to eliminate damage during
shipment in cold weather.
oThe anti-freeze solution must e completely flushed from the machine efore it is returned to service.
•The M500H must not e used to pick up flamma le or com usti le materials or used in areas where these
materials may e present.
•Solvent- ased or water- ased solutions containing solvents may damage the pump, hoses, and other
components. Do not assume chemical compati ility. Contact your distri utor or Hydro-Force if you have
questions regarding the compati ility of your chemicals with the machine.
•Do not clean with solutions that are at temperatures a ove 130ºF.
•Rinse the solution tank, chemical system, and pump with fresh water after each day’s use.
•Do not allow pump to run dry. Always maintain adequate solution level to supply solution pump.
•HP hoses may rupture if worn or damaged. Do not use HP solution hoses if hose covering is cut, ulging, or
otherwise damaged. Examine HP solution hoses daily and replace or repair hoses as needed.
•Use a Hydro-Filter II and clean the recovery tank daily to keep pump-out filter and pump from ecoming
clogged. Store the M500H with the recovery tank lid open.
•Keep Vacuum Inlet Filter clean and check float for proper operation. Do not operate the M500H without the
Vacuum Inlet Filter in place. Use defoamer to eliminate foam build-up during cleaning and prevent
foam/moisture from entering vacuums.
***Use common sense to protect yourself and others while using this equipment.***
•Keep pets and children away from the machine when in use.
•Keep all ody parts, hair, and loose clothing away from openings and moving parts. Always wear appropriate
clothing and safety equipment when operating unit.
•Use extra care when cleaning on stairs. Wet carpet on stairs can e slippery.
•Do not move the M500H up or down stairs when tanks are full of water. Drain solution and recovery tanks,
and secure ase latches efore moving unit up or down stairs. Lift using only the appropriate handles.
•Water may e spilled, drip, or e exhausted from vacuums during operation. Place unit in area where water will
not cause damage or use drop cloth to protect surfaces.

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Operation Procedures
Knowledge of the proper operation of the M500H is required to ensure
user safety and efficient performance of the extractor.
SET UP AND OPERATION
1. Electrical Cords:
Two 25’ power cords are supplied with the Olympus M500H. Cord #1 powers Vacuum Motor #1, Vacuum
Motor #2 and the Solution Pump. (and Waste Pump if equipped with optional Auto Pump-out System.);
Cord #2 powers the Heater. The amperage required y each cord requires that the two cords e plugged into
separate 15amp or 20amp circuits. (With Auto Pump-out System Cord #1 requires a 20amp circuit.)
Plug the two power cords into two outlets from different circuits.
If you are not sure if you are connected to separate circuits, use a Breaker Buddy II (item # AX68), availa le
from Hydro-Force, to test your circuits in the following manner:
•Plug the cords into the two outlets eing tested, and then plug the Breaker Buddy into the two cords.
•If the green indicator light fails to light, you may e on the same circuit and must select a different
plug for one of the cords.
•If the green indicator light comes on, you are plugged into two different circuits; connect the cords to
the machine and proceed with your set-up procedure.
If a circuit reaker trips during operation, reset the reaker and move the cord to another outlet as needed.
Section
2
Power Cord – AX32
25’ – 12 gauge M-F Plugs
Breaker Buddy II – AX68
Cord #2 Cord #1

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2A. Water Supply & Chemical Mixing– Manual Fill:
•Pour up to 12 gallons of hot water into the solution tank at the front of the machine. The water
temperature in the solution tank cannot exceed 130°
°°
°F.
•Measure and add the appropriate amount of the desired liquid chemical to the water in the solution tank.
The amount of chemical will vary depending on the type of chemical used, the amount of water in the
tank, and the material eing cleaned; consult the chemical packaging for specific mixture ratios.
•Powdered chemicals should e dissolved in water efore adding to the water in the solution tank.
DO NOT RUN OUT OF WATER WHILE USING THE MACHINE! Ensure that the tank
contains enough water to complete each job. If the water level is low: stop cleaning, turn off the
pump, and refill the tank. Running the pump dry will damage the pump and void the warranty.
2B. Water Supply & Chemical Dilution – Optional Auto-Fill System:
•The chemical dilution rate is controlled y the metering tip, and the dilution rate can only e changed y
changing the metering tip (See “How to Change the Metering Tip” on Page 10 for instructions.)
Chemical Feed Setup:
•Remove the chemical feed hose from the solution tank.
•Place the end of the hose into a container of liquid chemical.
•If the tip is removed, and the proportioning system operated with no tip, the dilution rate will e 8:1 (the
equivalent to adding 16-1/4oz of chemical to each gallon of water.)
•The standard tip used with the M500H is the turquoise tip with a dilution rate of 256:1. This means that
for each gallon of water flowing into the machine, 1/2 ounce of chemical will e added.
•If a fresh water rinse with no chemical is desired, simply leave the chemical feed hose inside the
solution tank.
Chemical Feed Hose
Add appropriate amount of chemical to water
in solution tank
Pour appropriate amount of hot water into
solution tank
Proportioning Valve

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How to Change the Metering Tip:
•Remove the chemical feed hose from the ar on the side of the proportioning valve.
•Unscrew and remove the old tip.
•Screw in the proper tip for your chemical tip and place the hose ack on the ar
Metering Tip Kit (Hydro-Force Item PDE001) contains 14 different colored metering tips, allowing
dilution rates from 11:1 up to 427:1. Refer to the chart elow to select the tip that meets the dilution rate for
your chemical application.
•For example: if you require 1-1/2 ounces of chemical per gallon of water, change to the red metering tip
with the dilution rate of 85:1.
•The dilution rates are ased on chemicals with water-like viscosity. Thicker (more viscous) chemicals will
dilute at a different rate.
•For powdered chemicals, a liquid concentrate must e made. Mix the concentrate according to the
manufacturer’s directions, and then select the appropriate metering tip.
•Contact your distri utor or Hydro-Force if you have questions a out your chemical.
Metering Tip Application Chart:
Metering Tip Kit – PDE001
Turquoise Tip
Dilution 256 - 1
Red Tip
Dilution 85 - 1
TIP
COLOR
CHEMICAL DILUTION RATES
OZ / GAL (RATIO)
TAN 0.30 (427:1)
ORANGE 0.40 (320:1)
TURQUOISE 0.50 (256:1)
PINK 0.75 (170:1)
LIGHT BLUE 1.00 (128:1)
BROWN 1.12 (114:1)
RED 1.50 (85:1)
WHITE 1.75 (73:1)
GREEN 2.00 (64:1)
BLUE 2.50 (51:1)
YELLOW 3.75 (34:1)
BLACK 5.00 (26:1)
PURPLE 8.50 (15:1)
GRAY 11.50 (11:1)
NO TIP 16.25 (8:1)
Proportioning Valve

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Water Supply:
•Once the correct metering tip is in place:
oConnect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect on the front
of the machine.)
oConnect the other end of the hose to a water faucet, and then turn on the water.
•Hot water can e used as long as the temperature in the solution tank does not exceed 130°F.
•Faucet adapter kits (Hydro-Force item #AX21 & AX22) are availa le that allow connection to different
types of faucets if needed.
To adjust the water level in the solution tank:
•Turn off the water supply.
•Adjust the length of the chain connecting the float ottle to the float valve.
•Snap the eaded chain off the connector on the valve.
oMove the ottle down to decrease the water level.
oMove the ottle up to increase the water level.
•Snap the chain ack into the connector.
•Turn the water supply ack on.
If the chemical is not drawing, or if the tank is not filling
or is overflowing, refer to the trou le shooting guide, or
contact your distri utor for assistance.
Connect the Auto-Fill Water Supply Hose to Solution Inlet
(Male quick connect on the front of the machine.)
3/8” id X 25’ with F Quick Connect & F Garden Hose Fitting
Chain
Float Valve
Float Bottle
Connect the Auto-Fill Water Supply Hose to a
faucet and turn on the water
Chemical
Feed Hose

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3. Priming the High-Pressure Pump:
Once water is in the solution tank, the high-pressure solution pump must e primed:
•Connect the short prime hose to the solution outlet (female quick-connect on the front of the
machine.)
•Direct the end of the hose ack into the solution tank and turn the solution pump switch to the ON
position.
•When a steady stream of water is flowing out of the hose, turn off the solution pump, remove the
hose, and proceed with the set-up procedures.
If the pump does not prime quickly, the vacuum may e used to aid priming:
•Direct the end of the short prime hose into the vacuum ar on the front of the machine.
•Turn on one or oth of the vacuum motors
•Turn on the solution pump.
•Cup a hand around the hose & ar to increase the vacuum suction on the hose.
•When water is flowing out of the hose, direct the hose to the solution tank and turn off the vacuum
motors to ensure the flow continues when the vacuum is removed.
•When the flow is steady, turn off the solution pump, remove the hose, and proceed with machine set-
up procedures.
If the pump still does not prime, or if flow is low or unsteady, check the hose from the solution tank to the
pump (as well as the inline filter) for clogging, kinks, or restrictions. Clean or replace hose and/or filter and
repeat the priming procedure.
If you are having trou le with the pump, refer to the trou le shooting guide or contact your distri utor for
advice or assistance.
Pump Prime Hose
NM5080
Place end of prime hose and use
vacuum to prime the solution pump.
Keep prime hose connected and run
pump until flow is strong and steady

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4. Connection of Solution Hose:
Connect the high pressure solution hose to the solution outlet (female quick connect on the front of the
machine). Connect the other end of the hose to the male quick connect on the cleaning tool. When you are
ready to start cleaning, turn the solution pump switch to the ON position
5. Connection of Vacuum Hoses:
A 1-1/2” x 25’ Vacuum Hose is included with the M500H. The 2” cuff on the 25’ vacuum hose is connected
to the Vacuum Bar on the front of the machine. The other end with the 1-1/2” cuff is connected to the
cleaning tool.
When ready to egin cleaning, turn oth vacuum switches to the ON position. While the M3-500 can e
operated with only one vacuum for cleaning delicate fa rics, in most situations you will turn oth vacuum
switches ON.
Vacuum Hose
1-1/2” x 25’ with 2” & 1-1/2” cuffs
Connect the male end of the HP Solution Hose
Assembly to the female solution outlet fitting on
the machine. Connect the female end to the
cleaning tool.
HP Solution Hose Assembly – AH79D
1/4” id X 25’ with M-F Quick Connects

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6. Optional Auto Pump-out System - Connection of Pump-out Hose:
The pump-out hose is a 50’ section of 3/4” garden hose.
•Remove the cap from the pump-out outlet fitting on the ack of the machine.
•Connect the pump-out hose to the outlet fitting.
•Place the other end of the hose in a commode or drain connected to the sanitary sewer system.
•Secure hose end to prevent movement during pumping.
Use defoamer to prevent foam build-up in recovery tank during cleaning and to keep foam/moisture
from entering vacuums.
When ready to egin cleaning, turn the waste pump switch to the ON position.
•Do not turn on waste pump switch unless pump-out hose is connected and has been routed
to a proper drain.
6A. Waste Tank Shutoff:
If not equipped with an Auto Pump-out System or not using the waste pump-out, the pump-out hose does
not need to e connected. When the recovery tank fills during cleaning, the float all assem ly in the vacuum
inlet filter will rise and will automatically shut off the vacuum air flow to prevent the recovery tank from
overfilling and waste water from getting into the vacuums. When this occurs:
•Immediately shut off the vacuum switches.
•Drain the recovery tank.
oTurn off the pump switch while draining the tank.
oTurn pump switch ack upon resumption of cleaning.
•Close the drain valve and turn the vacuum switches ack on when ready to resume cleaning.
If the pump-out or vacuum shutoff is not working properly, refer to the trou le shooting guide or contact
your distri utor for advice or assistance.
Pump-out Hose – AH65
3/4” id X 50’ with M-F Garden Hose Fittings
Connect the Female Garden Hose Fitting end of the
Pump-out Hose to the outlet fitting on the back of the
recovery tank. Place the other end of the pump-out
hose in a sanitary drain.
Float Shutoff Assembly – NM5037
Draining the Recovery Tank

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7. Pressure Adjustment:
When the high-pressure solution pump is on and primed, pressure will show on the gauge.
•To decrease the pressure, turn the rass kno on the pressure regulator to the left (counter-
clockwise.)
•To increase the pressure, turn the rass kno on the pressure regulator to the right (clockwise.)
•To adjust pressure to your tool and surface requirements:
oCheck the pressure on the gauge and re-adjust as needed to set the machine at the desired
pressure.
oChoose the pressure setting that est meets your type of cleaning.
oSpray the wand and check the pressure drop. Adjust pressure, change jets or perform repairs
as needed to maintain proper pressure. Contact your distri utor for advice or assistance.
To increase the solution pressure, turn the
regulator knob clockwise.
To decrease the solution pressure, turn the
regulator knob counter-clockwise.
The maximum pressure setting is 500psi; however,
the highest pressure attained is dependent on the
amount of water flow at the tool:
•Smaller jets and lower flow will allow for
higher pressure at the tool.
•Larger jets and higher flow will lower the
maximum pressure attained at the tool.
The desired setting will depend on the type of
cleaning and tool used. For example:
•Carpet Cleaning with 2-jet AW29 wand: 300psi
•Tile Cleaning with Gekko Tool AR54: 500psi
If adjusting or maintaining pressure ecomes a
pro lem, refer to the trou le shooting guide or
contact your distri utor for advice or assistance.

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8. Heater:
To prevent damage to the heater, the heater must have water in it efore it is turned ON.
Fill solution tank, prime the pump and connect solution hoses before turning heater ON.
Allow the heater to heat up for a out 5 minutes efore starting to spray tool.
While the heater allows for maximum operating temperature of approximately 190ºF, the temperature of the
cleaning water delivered to the tool is dependant on two factors:
•The starting temperature of the water: Starting with hotter water will require a smaller temperature
increase from the heater to reach the maximum temperature. The water temperature in the solution
tank cannot exceed 130°
°°
°F.
•Flow rate: The lower the flow rate of the water through the heater, the more time the water will e inside
the heater. The water will have more time to e heated and can reach a higher temperature. High water
usage and flow rate will not allow the water enough time to e heated and the temperature of the water
delivered to the tool will e much lower.
The flow rate can e lowered y putting smaller jets in the cleaning tool and y reducing the amount of
time the wand is sprayed. Taking additional drying stokes without spraying water etween spraying
strokes will help increase the potential temperature rise.
Single Element
Heater NM5043

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Shutdown Procedures:
•If using the auto-fill system, turn the water supply off efore finishing each jo . This will allow use of the
water and chemical already in the tank, and will reduce the amount of excess water to e disposed of later.
•When finished cleaning, turn off all switches.
•If the auto-fill system was used and there is still water in the solution tank, push the float down to release
the water inlet hose pressure efore disconnecting the hose from the faucet. Disconnect the water inlet
hose from the quick-connect on the front of the machine.
•Disconnect the solution hose and vacuum hose from the cleaning tool. Pull valve trigger to release
pressure from the hose efore disconnecting solution hose from cleaning tool.
•If used disconnect the Hydro-Filter from the vacuum hoses and clean
the filter as needed. Replacement filter ags are availa le (AC11A.)
•Disconnect the vacuum hose and solution hose from the machine.
•If water remains in the solution tank, use the vacuum
hose and vacuum the excess water from the tank.
•If the auto-fill system was utilized, place the chemical feed
hose ack into the solution tank.
•If the waste pump-out system was used:
oTurn the waste pump switch “on” to pump out any remaining water from the recovery tank.
oTurn switch off, remove the pump-out hose from the outlet fitting and replace the cap.
oRoll up hose toward drain to remove remaining water from hose.
oConnect ends of hose together to prevent dirty water from dripping from hose during transport.
•Disconnect the power cords from the outlets and from the machine.
•Remove the float shutoff assem ly from
the recovery tank and clean filter as needed.
Replace shutoff assem ly and tank lid.
•Drain any remaining water from the recovery tank
and dispose in sanitary drain. Do not use the same
ucket to drain the tank that you use to fill the tank.
•Roll up all hoses and cords.
Collect and store extractor, all tools, and accessories.

18
Troubleshooting –
Olympus M500H
Problem
Cause
Solution
Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets
turning on - Faulty power cord Replace cord (AX32)
No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *
Solution
Pump Building circuit breaker tripped. Reset breakers or move cords to other outlets
not running Faulty power cord Replace cord (AX32)
Faulty switches or internal wiring Check wiring & test switches - Repair as needed *
Pump circuit breaker tripped Reset or replace circuit breaker
Pump motor faulty Replace pump motor (PT066)
Pump seized - trips breaker
Repair or replace pump head & bearing - Check motor
(PT065 or AP52)
Low Solution Jets too large for pressure desired
Check jets size & flow rates use smaller jets or lower
pressure
Pressure
and/or Jets worn allowing too much flow Replace jets
Pulsation Solution inlet filter plugged Clean or replace filter
Hose from solution tank restricted Repair or replace hose
Pump intake hose or fittings
leaking Repair or replace hose. Tighten clamps or replace fittings
Pressure regulator sticking Lube o-rings on regulator shaft
Pressure regulator faulty Repair or replace pressure regulator (PT021)
Filter screen or jets plugged on
tool Clean out filter or jets
Solution tank empty Add water to tank - Check & repair auto fill assembly
Pump not primed Perform pump priming procedure
Pump faulty Repair or replace pump (AP52)
Pressure Gauge faulty Replace gauge
Tool valve faulty Repair or replace valve
Quick connects or hoses restricted Clean out or replace quick connects and/or hoses
Can't connect Pressure in lines Release pressure
solution hose Quick connects faulty Replace quick connects (AH101B, AH102B)
to machine Wrong style/size quick connects Replace quick connects to match connects on machine
* To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
Section
2
Troubleshooting

19
Problem
Cause
Solution
Pump-out Building circuit breaker tripped. Reset breakers or move cords to other outlets
not working Faulty power cord Replace cord (AX32)
Faulty switches or internal wiring
Check wiring & test switches - Repair as needed *
(NM5714)
Optional Pump-out pump faulty Replace pump-out pump (NM5053)
Auto
Pump-Out Pump-out pump clogged
Clean pump-out - Keep recovery tank clean - Use Hydro-
Filter
Outlet check valve stuck Clean or replace check valve
Discharge hose restricted Un-kink, clean out or replace hose
Float switch stuck Clean switch make sure float slides up & down easily
Float switch faulty Replace float switch (NM5054)
Vacuum Building circuit breaker tripped. Reset breakers or move cords to other outlets
Motor Faulty power cord Replace cord (AX32)
not running Faulty switches or internal wiring Check wiring & test switches - Repair as needed *
Vacuum motor faulty Replace vacuum motor (AV010)
Loss of Vacuum motor faulty Replace vacuum motor (AV010)
Vacuum Vacuum motor gasket damaged Replace gasket (PA010)
Recovery tank lid gasket damaged Replace gasket (NM5059)
Drain valve open Close valve
Drain valve leaking Repair or replace drain valve (PEA11)
Vacuum motor hoses loose /
leaking Reconnect or replace vacuum motor hoses
Vacuum hose or tool clogged Clean out vacuum hoses and tool
Vacuum hoses or cuffs leaking Replace vacuum hoses, cuffs & connectors as needed
Recovery tank full Drain tank
Float shutoff filter clogged Clean float shutoff filter
Ball stuck in float shutoff Repair or replace float shutoff (NM5037)
Pump-out Check Valve stuck open Clean out or replace check valve(NM5052)
Recovery tank damaged Replace recovery tank
Chemical not Solution tank not filling Check & repair auto fill assembly
feeding Chemical hose restricted Un-kink, shorten, clean out or replace hose
Filter screen plugged Clean or replace filter (PDE100-11P)
O
ptional
Auto-Fill Low Incoming Water Pressure
Set chemical bottle on top of machine – Shorten Chemical
hose – Find other water source.
Wrong size metering tip Change metering tip
Chemical proportioner faulty Replace chemical proportioner (PDE61-22-3)
Check valve in filter faulty Replace filter (PDE100-11P)
Tool won't Jets clogged Clean out or replace jets
spray - low or Inline filter clogged Clean out or replace filter
uneven spray Jets worn Replace jets
Jets not aligned properly Re-align jets
Tool valve faulty Repair or replace valve
Quick connects or hoses restricted Clean out or replace quick connects and/or hoses
* To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.

20
Problem Cause Solution
Solution Tank Water source turned off Turn on faucet or find other water source
not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level
Float valve faulty Repair or replace float valve (NM5055)
Optional Water hose restricted Un-kink, clean out or replace hose
Auto Fill Quick connects faulty Clean out or replace quick connects (AH101B, AH102B)
Solution tank Float too heavy/ Filled with water Replace float (PHY005-003)
overflowing Float & chain tangled Make sure float chain free & hanging properly
Optional Float too high Adjust chain to set float at proper level
Auto Fill Float valve faulty Repair or replace float valve (NM5055)
Chemical Jug Foot valve in Filter stuck Clean out foot valve and filter
Filling with Foot valve in Filter faulty Replace foot valve and filter (PDE100-11P)
water -
Overflowing
Optional
Auto Fill
Heater Building circuit breaker tripped. Reset breakers or move cords to other outlets
not getting Faulty power cord Replace cord (AX32)
Water hot Heater Switch not ON Turn switch ON
Water start temperature too low Use hot water in solution tank - 130ºF maximum
Heater not given time to preheat Turn heater ON and wait 5 minutes before spraying tool
Tool jets too large – High Flow Replace tool jets with smaller jets to reduce flow rate
Water usage too high Slow down cleaning – more drying strokes – less spraying
Temp switches faulty Test 190ºF & 230º switches & replace as needed*
Heating Element Faulty Replace heater (NM5043)
Faulty switches or internal wiring Check wiring & test switches - Repair as needed *
* To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
•Contact your distributor for additional troubleshooting
assistance, to order parts, or for advice and assistance in
performing necessary repairs.