HydroQuip Outdoor Series User manual

INSTALLATION
MANUAL
To ensure that the system is installed
properly, provide your electrician with
these instructions.
Outdoor Series
8700 Series
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

TABLE OF CONTENTS
System installation instructions 1
Connecting power to the system 2-7
How to connect an optional gas heater 8
Connecting and configuration of components 9-11
Programming options and instructions 12-13
Installing your spa light 14
Installing the spaside control 15
Starting up the system 16
Troubleshooting the system 17-18
Special Considerations 19
System Data Label 20
Warranty Information 21
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

1
Hydro-Quip 8000 Series Solid-State Systems were designed for indoor or outdoor installations.
This equipment may be used for in-ground as well as aboveground spas.
INSTALLATION CONSIDERATIONS
lThe Equipment System must be installed on a firm, level surface
(ie: concrete pad)
lThe area where the system is installed must have adequate
drainage to prevent flooding of the equipment under all
circumstances.
lFor performance reasons locate the system as close to the spa as
practical. (Consult local codes for minimum distance between
equipment and spa)
lProvide adequate access around and above the System for service
and maintenance. Three (3’) of clearance around the equipment is
recommended.
lThe pump(s) provided with the system may or may not be self-
priming. Pumps that are NOT self priming must be installed
BELOW water level or they will not prime.
lAll components such as pump, blower, etc are powered from a
multi-position terminal strip inside the upper control box.
Level Surface
Water Level
INSTALLATION INSTRUCTIONS
To assure adequate performance, the spa plumbing must be 1 1/2” minimum. The use of 2” is recommended.
There may be three separate plumbing systems in the spa. Verify the function of each pipe.
1) Suction Side Plumbing - this plumbing will connect to the spa’s skimmer, main drain and suction fittings.
This plumbing connects to the open end of the pump on your Equipment System.
2) Discharge Side Plumbing - this plumbing will go to the spa’s hydrotherapy jet and message fittings. This
plumbing connects to the open end of the heater on your Equipment System.
3) Air Blower Plumbing - this plumbing will go to an air channel under the floor or to an air distribution
manifold of the spa. This plumbing connects only to an air blower.
To allow for safe operation of the spa, the suction fittings connected to the suction opening of the Equipment
System should be listed or approved for the purpose.
ŸEach pump must be provided with two suction fittings. Pump 1 is generally attached to a suction fitting and
a skimmer, while Pump 2 is generally attached to two suction fittings.
After plumbing is complete, secure the Hydro-Quip Equipment System with the appropriate hardware.
Suction Discharge
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

Refer to the System Data Label for equipment voltage and maximum amperage draws.
Install proper size Ground Fault Circuit Interrupter (GFCI) or circuit breaker, then proper sized
wiring and bonding wire. For Power conductor size, refer to the National Electric Code Table
310-16. For Ground conductor size, refer to the National Electric Code Table 250-122.
A bonding lug has been provided on the control box to allow connection to local ground points.
To reduce the risk of electrical shock, a solid copper bonding wire should be connected from this
lug to any metal ladders, water pipes or other metal object within 5 feet of the spa.
WARNING - BE SURE THAT YOUR POWER SUPPLY CIRCUIT CAN ADEQUATELY HANDLE
THE AMPERAGE YOU SELECT.
ELECTRICAL INSTALLATION DETAILS
!
IMPORTANT - The NEC and most local codes require that a “disconnect”
be installed within “line-of-site” of the spa.
N
2
ELECTRICAL CONNECTIONS
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

3
ELECTRICAL INSTALLATION
A qualified and licensed electrician in accordance with the National Electric Code (NEC) Article
680, Canadian Electric Code, and with any local codes must accomplish the electrical
installation.
All connections must be made according to the electrical installation label on the outside of the
control box (see page 20). Follow the instructions from the label if they are different than the
instructions in this manual. If your electrician is not absolutely sure how to connect your system
correctly, call your local dealer. Any mistake may be costly and invalidate your equipment
warranty.
The GFCI (Ground Fault Circuit Interrupter) is a mandatory electrical safety device required for
all portable spas and hot tubs as specified in the National Electrical Code Article 680-42. The
GFCI in your particular installation may be installed at the electrical service panel or a separate
sub-panel.
Your spa equipment requires a DEDICATED CIRCUIT. No other appliances or lights can be on
this circuit. Refer to equipment data label for power supply requirements of your spa
equipment.
Use copper conductors ONLY. The ground must be sized following the National Electric Code,
Table 250-95.
For Power conductor size, refer to the National Electric Code Table 310-16.
NOTE: Due to the electrical requirements of some models, it may be required to SPLIT the
incoming electrical service to accommodate the GFCI Circuit Breaker limits. Contact your
electrician if you need additional information on this topic.
15A 20A 30A 40A 50A 60A 70A 80A
12A 16A 24A 32A 40A 48A 56A 64A
14 12 10 86 4 44
Circuit & Breaker
Rating
Maximum Amps
Minimum Wire
Size
* *
*Split Load - See Page 3
This is a Universal System and requires a Neutral wire therefore the service required is as
follows.
Main Service Input (PCB): 240VAC - Line 1, Line 2, Neutral & Ground
Heater Service Input: 240VAC - Line 1, Line 2 & Ground
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

4
EQUIPMENT SYSTEM
INLINE SPA DISCONNECT
OPTION 1
GFCI DISCONNECT
LINE 1
N
LINE 2
INLINE SPA DISCONNECT
Power from GFCI breaker installed into main service panel to a service
disconnect within line-of-site of the spa.
Power from main service panel to a GFCI subpanel within line-of-site of the
spa. (Note: Most local codes will allow a GFCI subpanel to be a disconnect. If
this is not the case in your installation, a disconnect must be provided.)
REFER TO GFCI WIRING DETAIL
REFER TO GFCI WIRING DETAIL
ELECTRICAL CONNECTIONS
MAIN BREAKER PANEL
LINE 1
N
LINE 2
If the manufacturer of your main service panel makes a GFCI breaker, you
may be able to add it to an open slot in the panel.
Main Service Panel GFCI
Subpanel GFCI
EQUIPMENT SYSTEM
20-60AMP
HARDWIRED
MAIN BREAKER PANEL
OPTION 2
20-60AMP HARDWIRED
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

5
GFCI WIRING DETAIL
When a GFCI circuit breaker is used in the installation of your spa, it is important that it has been
properly wired. Often this component has been improperly wired causing the breaker to trip
the instant the system is turned on. Below is an illustration of a typical GFCI breaker installation.
WARNING: Refer to Circuit Breaker Manufacturers installation instructions.
This illustration is meant to be a guide for Field Technicians and is not
intended to override or substitute the instructions supplied with the circuit
breaker.
GFCI
TEST
(Ground Fault Circuit Interrupter)
CIRCUIT BREAKER
NEUTRAL PIGTAIL
NEUTRAL BUS BAR
LINE 1
NEUTRAL
LINE 2
GROUND
GROUND BUS BAR
LINE LUG #1 LINE LUG #2
LINE 1
LINE 2
INCOMING
SERVICE
CONDUCTORS
FROM
MAIN
PANEL
NEUTRAL
GROUND
MAIN INPUT / HEATER INPUT SERVICE
LO A D
LOAD NEUTRAL MUST BE CONNECTED
DIRECTLY TO GFCI AS SHOWN
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

NEUHOTHOT
BLK
RED
BLK AC WHT AC
RED AC
HEATER
LIGHT
FUSE 30A
FUSE 30A
Switchbank B
AUX
AUX
MAIN
MAIN
REMOTE
MAIN
APCM
SENS. A SENS. B
FUSE 10A
FUSE 0.3A
FUSE 1A
H L C L C L L L C
L C
PUMP 1 PUMP 2 BLOWER
H C
OZONE 120V
LIGHT
FIREMANS
SWITCH
GROUNDGROUND
GROUND 48 MAX AMPS
HEATER INPUT
L C
PUMP 3
6
G-L1- L2
ELECTRICAL CONNECTIONS (Split)
MAIN INPUT SERVICE
(CHECK PRODUCT DATA LABEL FOR AMPERAGE RATING)
N-L1-L2-GND
HEATER INPUT SERVICE
(CHECK PRODUCT DATA LABEL FOR AMPERAGE RATING)
INTERNAL PLATE - FRONT
Due to amperage requirements a split circuit connection may be required.
Pumps, blower, etc are isolated to the “Main Input Service” connections. This
connection requires a L1, L2, Neutral, and Ground (See Illustration Below)
The heater connection is isolated to the “Heater Input Service”. This connection
requires a L1, L2, and Ground connection. (See Illustration Below) Connect
incoming voltage to the pre-installed leads from the “Heater Input Service”.
48 MAX AMPS
48 MAX AMPS
HEATER INPUT LEADS
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

H L C L C L L L C
L C
PUMP 1 PUMP 2 BLOWER
H C
OZONE 120V
LIGHT
FIREMANS
SWITCH
GROUNDGROUND
L C
PUMP 3
NEUHOTHOT
BLK
RED
BLK AC WHT AC
RED AC
HEATER
LIGHT
FUSE 30A
FUSE 30A
Switchbank B
AUX
AUX
MAIN
MAIN
REMOTE
MAIN
APCM
SENS. A SENS. B
FUSE 10A
FUSE 0.3A
FUSE 1A
7
N
MAIN INPUT SERVICE
(CHECK PRODUCT DATA LABEL FOR AMPERAGE RATING)
L1 L2 GR
ELECTRICAL CONNECTIONS (Single)
IMPORTANT - When a “split circuit” connection cannot be utilized due to retrofit
or other issues, connect “single circuit” connection as shown below.
GROUND
48 MAX AMPS
48 MAX AMPS
HEATER INPUT
HEATER INPUT LEADS
If you are connecting a system with an 11kW heater utilizing the single circuit application,
you will have to change dip switch #2 setting (see Fig. A).
Switchbank A
A2 - ON=High Current, No Heater Restriction
OFF=Low Current, Heat on Low Speed Only
Fig. A
Move dip switch #2 to the OFF position.
INTERNAL PLATE - FRONT
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

Switchbank B
AUX
AUX
MAIN
MAIN
REMOTE
MAIN
APCM
SENS. A SENS. B
FUSE 10A
H L C L C L L L C
L C
PUMP 1 PUMP 2 BLOWER
H C
OZONE 120V
LIGHT
FIREMANS
SWITCH
GROUNDGROUND
L C
PUMP 3
8
To Gas Heater
Fireman Switch*
or
Fireman Circuit*
GAS HEATER CONNECTION
Gas Heater Control Circuit
IMPORTANT: Applying line voltage to Gas Heater Control Circuit voids all
warranty.
Warning: Gas heaters MUST be installed AFTER the control system as shown below. Fig.1
Warning: Do not install a spa that utilizes a natural gas or propane heater without proper
venting. These heaters require adequate ventilation and must be installed according to the
heater manufacturers instructions and to local building codes.
Note: Many gas heaters require a separate electrical service for proper
operation, the Hydro-Quip “Gas Heater Control Circuit” does NOT
provide voltage to any gas heater circuits. Always refer to the manual
included with your gas heater for proper installation.
The Hydro-Quip control system contains a Gas Heater Control Circuit Fig.2. This circuit
is a passive or “dry contact” circuit, do not apply line voltage to this circuit. Connect this
circuit to the gas heater’s Fireman Switch or Fireman Circuit. *Refer to the instructions
provided with your gas heater to identify the circuit / switch and correct wiring connection.
Additional programming may be required to the gas heater to utilize an auxiliary control
system.
Fig.1
From
Spa
To
Spa
Inlet Outlet
Inside control box
Terminal connection. Fig.2
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

PUMP CORD INSTALLATION
The equipment system has been provided with a pump power cord and liquid-tight
conduit assembly. This is to be used on the main 2-speed pump supplied with the
system. Any other components or accessories attached to the equipment system
should be attached in a similar manner.
Follow the simple instructions below to quickly attach the cord assy to the pump:
Cord Assy included for Pump 1
1) Remove the terminal cover off the
back off the pump
2) Remove the conduit hole cover
3) Route the power wires through the conduit hole and pull
toward you to allow for the cord assy to be rotated for tightening.
4) While holding the wires as shown
thread the liquid-tight connector into the
pump until secure then connect the
power wires to the pump per the label
on the pump.
5) Route the other end of the conduit
through and empty knock-out and
secure with lock-nut. The cord inside will
route up to the terminal strip inside the
upper portion of the enclosure.
WIRING NOTE:
RED = LOW
BLACK = HIGH
WHITE = COMMON
GREEN = GROUND
9
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

10
The control circuits for components not included with the system have been pre-configured for
120V at the factory. This is to prevent accidental damage to equipment. A 240V component
connected momentarily to a 120V power supply will not be damaged. A 120V component
connected to a 240V power supply can be damaged immediately. For this reason Hydro-Quip
cannot be held responsible for damage caused due to mis-wire.
SYSTEM CONFIGURATION
NEUHOTHOT
WHT
BLK
RED
BLK AC WHT AC
RED AC
HEATER
LIGHT
FUSE 30A
FUSE 30A
Below are illustrations and instructions for converting the universal circuits of your control.
Hydro-Quip utilizes color coded connectors to help identify each circuit. Simply locate the
colored connector on the Neutral (white) wire from each component receptacle on the PCB.
Using the wiring diagram provided with each control (located inside of cover), remove the Neutral
connector from its WHT AC / Neutral position and reconnect to an empty position at the RED AC
/ Line 2 connection block. Once accomplished the conversion is complete, repeat these steps
for each component that operates on 240V.
(2) Reinstall connector onto RED AC connection
(1) Remove connector from WHT AC connection
18” Above
Maximum Water
Level
Check Valve*
Water
Level
Below
Water
Level
Above
Check*
Valve
To
Blower
CAUTION: The air blower must be connected ONLY to the
spa’s air distribution plumbing. Connecting the air blower to the
air piping associated with the hydrotherapy jets will create a
hazzard by providing a path for high-pressure water to be
forced into the blower motor. This will result in damage to the air
blower and create an electrical shock hazzard.
ŸThe air blower must be installed to ensure that water
cannot enter the air blower motor. This can be
accomplished by installing a single or double air loop that
incorporates a check valve.
AIR BLOWER INSTALLATION (Optional)
PUMP 1 RED
PUMP 2 VIOLET
BLOWER BLUE
OZONE YELLOW
120V
WHT AC
240V
RED AC
COMPONENT COLOR CODE
*
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

11
COMPONENT CONNECTION
UPPER BOX
LOWER BOX
The system is set up to have components hardwired to a terminal strip inside the upper enclosure.
Liquid tight conduit must be used on all externally added field connections exposed to the
weather. Route and connect the conduit to the knock-outs in the back of the lower box. The
wires will then enter the bottom of the upper box through another set of knock-outs. Connect the
component(s) accordingly to the corresponding position on the terminal strip and tighten securely.
Refer to the included wiring diagram as needed. All components not included with the system are
set at the factory for 120V. Verify the voltage of the additional component(s) and adjust supply
voltage if necessary by referring to System Configuration on page 10.
LIQUID-TIGHT
CONDUIT
TO EXTERNAL
COMPONENT
BLOWER (Optional)
NEUHOTHOT
BLK
RED
BLK AC WHT AC
RED AC
HEATER
LIGHT
FUSE 30A
FUSE 30A
Switchbank B
AUX
AUX
MAIN
MAIN
REMOTE
MAIN
APCM
SENS. A SENS. B
FUSE 10A
FUSE 0.3A
FUSE 1A
GROUNDGROUND
GROUND
Lighting
Sanitation
Air Blower
Aux. Pump
Primary Pump
H L C L C L L L C
L C
PUMP 1 PUMP 2 BLOWER
H C
OZONE 120V
LIGHT
FIREMANS
SWITCH
L C
PUMP 3
Aux. Pump
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

Switchbank A
Switchbank B
DEFAULT CONFIGURATION:
ŸPump 1 - 2 Speed
ŸPump 2 - 1 Speed
ŸBlower
Internal Configuration Required:
No addition configuration required
Switchbank A
Switchbank B
OPTION 1:
ŸPump 1 - 2 Speed
ŸPump 2 - 2 Speed
ŸBlower
Internal Configuration Required:
ŸModify Dip-Switches as shown**
ŸRemove Pump 3 plug from auxiliary PCB
ŸMove BLOWER (J3) to auxiliary PCB.
ŸConnect LOW SPEED PUMP 2 wire (free hanging 4
pin AMP plug w/RED Wire) to Blower Connection (J3)
Switchbank A
Switchbank B
OPTION 2:
ŸPump 1 - 2 Speed
ŸPump 2 - 2 Speed
ŸPump 3 - 1 Speed
Internal Configuration Required:
ŸModify Dip-Switches as shown**
ŸDisconnect BLOWER (J3)
ŸConnect LOW SPEED PUMP 2 wire (free hanging 4 pin
AMP plug w/RED Wire) to Blower Connection (J3)
ŸNOTE: Pump 3 requires additional button (HQ PT# 34-0224)
Switchbank A
Switchbank B
OPTION 3:
ŸPump 1 - 2 Speed
ŸPump 2 - 1 Speed
ŸPump 3 - 1 Speed
ŸBlower
Internal Configuration Required:
ŸModify Dip-Switches as shown**
ŸNOTE: Pump 3 requires additional button (HQ PT# 34-0224)
8700 SERIES - COMPONENT CONFIGURATION OPTIONS
**Persistent Memory must be reset after making changes to the dip switches. To reset Persistent Memory
power the system down, turn Switch A12 “ON”, power up system and wait for “PR” to be displayed on the
keypad. Then set switch A12 to “OFF” (this can be done with the power to the system “ON” as long a non-
conductive tool is used).
12
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

Switchbank A
8700 SERIES - PROGRAMMING
DIP SWITCHBANK A:
A1 - Test Mode (normally Off)
A2 - ON=High Current/no Heater Restrictions
OFF=Low Current/heat With Low Speed Only
A3 - ON=Filtration Program By Duration
OFF=Filtration Program By Time (special Keypad Required)
A4 - ON=24 Hour Clock/Military Time
OFF=12 Hour Clock/Standard AM/PM Time
A5 - ON=Celsius Temp Readout
OFF-Fahrenheit Temp readout
A6 - ON=30 Minute Timeouts
OFF=15 Minute Timeouts
A7 - ON=Cleanup Cycle ON (30min after spa use Pump1 & Ozone for 1 hour)
OFF=Cleanup Cycle OFF
A8 - ON=Ozone Suppression for 1 hour when Pump or Blower Press
OFF=Ozone Suppression OFF
A9 - OFF/NOT USED
A10 - OFF/NOT USED
A11 - ON=Ozone with Filtration Cycles
OFF=Ozone with Low Speed Pump
A12 - ON=Persistant Memory Unlocked
OFF=Persitant Memory Locked (Normal Position)
Switchbank B
DIP SWITCHBANK B:
B1 - ON=Single Speed Pump 2
OFF=Tw0 Speed Pump 2
B2 - ON=Pump 2 Enabled
OFF=Pump 2 Disabled
B3 - ON=Blower Enabled
OFF=Blower Disabled
B4 - ON=Fiber Wheel Enabled (additional kit required)
OFF-Standard Light Output
B5 - ON=Pump 3 Enabled
OFF=Pump 3 Disabled
B6 - ON=ML900 Panel Support/Scrunching Enabled
OFF=Normal Panel Layout
It is possible to change various operational characteristics of the control system using the Dip
Switch Blocks located on the lower edge of the main control PCB (Printed Circuit Board) inside the
control box. Persistent Memory must be reset when changing the dip switches. To reset
Persistent Memory power the system down, turn Switch A12 “ON”, power up system and wait for
“PR” to be displayed on the keypad. Then set switch A12 to “OFF” (this can be done with the
power to the system “ON” as long a non-conductive tool is used).
**NOTE: Not all settings are available and are Keypad or Auxiliary PCB Dependent**
13
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

AUX
AUX
MAIN
L C L L L C
L C
BLOW OZONE 120V
LIGHT
FIREMANS
SWITCH
GROUNDGROUND
L C
PUMP 3
14
To offer the most flexibility, Hydro-Quip configures each 8000 Series system so that it can
accept a 120-Volt light. The 8000 series can also be configured for a 12 volt light. A terminal
Connect your light using the
SPA LIGHT INSTALLATION
120-Volt Light
Connection
The following steps are required for converting the light circuit from 120V (default) to 12V.
1) Power off spa utilizing the circuit breaker.
2) Remove Light Jumper J46 from pins 1&2 and place the Light Jumper J46 on pins 2&3.
3) Jumper wire W9 is connected to J48 by default. Remove the jumper wire from J48 and place
on J45.
4) Power on spa.
Light
Jumper
J46
Light Jumper J46
120Volts (default)
Jumper covering pins 1&2
12Volts
Jumper covering pins 2&3
W9
J48
J45
Jumper Wire W9
120Volts (default)
12Volts
J48
J45
120Volts (default)
block has been provided for connection purposes. illustration below.
GR-L1-N
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

15
SPASIDE CONTROL INSTALLATION
Step 1 - Clean area and insert spaside
control.
Switchbank B
AUX
AUX
MAIN
MAIN
REMOTE
MAIN
APCM
SENS. A SENS. B
OVERLAY MAY VARY
Step 2 - Remove the double sided
adhesive from the back of the spaside.
Make certain the spaside is straight and
adhere to the spa shell.
Step 4 - Connect spaside to an empty
connection marked “Main”
If required, cut out a 6 3/8” x 2 3/8” hole in the spa shell using the Spaside Cutout Template
that has been provided with the system.
ŸThe mounting area must be above the maximum water level of the spa and in an area
with good drainage to prevent any standing water on or around the spaside.
ŸThe spaside should never be submerged.
ŸThe spaside should be protected from extended periods of exposure to sunlight.
ŸDo not step or stand on the spaside
Step 3 - Remove protective film from display
window then clean the face of the spaside.
Now carefully align and apply the label.
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

16
SYSTEM STARTUP
Using the “System Operation Manual” provided with the unit, complete the following
procedures:
1) Read and familiarize yourself with the system Operation manual.
2) Unplug the power cord (120-volt system only) or turn the electrical power “OFF” at the service or
breaker panel (120 or 240 volt permanently connected units.)
3) Open all WATER shut-off valves.
4) For spas equipped with a hose bib or drain valve, make sure that it has been closed.
5) For spas equipped with in-line or pressure water filters, make sure that the filter nut, housing drain plug,
and air relief valve are closed and tight.
6) Using a standard water hose, fill the spa with fresh tap water to the level recommended by the spa
manufacturer.
8) Inspect all plumbing connections and lines for any sign of water leaks.
9) Close all AIR control valves. WARNING: Do not confuse with WATER shut-off valves.
13) Adjust temperature to the lowest setting.
10) Plug the unit into the proper outlet (120-volt system) or turn on the breaker at the electrical service
panel (240-volt system).
11) On units with a Ground Fault Circuit Interrupter (GFCI), check the GFCI by pressing the “Test” button
on the face of the device. The “Reset” button should pop out. The equipment should not operate.
12) Activate the equipment by pressing the “Reset” button on the GFCI. (If the jet pump(s) or blower is
operating, switch them off).
14) Press the “JET PUMP” switch to run on high speed. Allow to run until you achieve a strong, steady
water flow (free of air bubbles). Check for leaks.
15) On systems with a pressure filter, bleed off the trapped air by opening the Air-Relief valve. You will
notice a steady flow of water when the air has been bled completely.
16) Switch the “JET PUMP” off.
17) If equipped, switch the “AIR BLOWER” on to verify that it is working, then switch it off.
18) If equipped, switch the “LIGHT” on to verify that it is working, then switch it off.
19) If equipped, switch the “AUXILIARY PUMP” on to verify that it is working, allow to run until all air is
evacuated from the plumbing system, then switch it off. Check for leaks.
20) Adjust temperature to the desired set point for comfortable use of the spa. The pump low speed and
heater will activate until the set point has been reached.
System Startup Procedures:
If pump is equipped with a strainer pot, remove the lid and fill the pump pot and volute
up to the inlet with water. Clean the cover, o-ring and sealing surface of the pump pot and
re-install lid. (DO NOT over tighten with tools)
7)
It is now time to turn over operation of the spa to the homeowner. An Operations Manual has
been provided with the system. See next section for basic troubleshooting tips.
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

17
TROUBLESHOOTING
NOTHING OPERATES
The following describes situations and possible solutions to common
problems may encounter as a spa owner. Note: your system may not
include all components listed.
Main Breaker is OFF - Set to On.
Sub-Panel Breaker Off - Set to On.
System GFCI Off - Set to On.
Power switch in Off position - Set to On.
Components not plugged in - Plug in components.
Power cord not plugged in - Plug in power cord.
NO LOW SPEED PUMP OPERATION
Pump 1 Not Plugged-In - Plug in Pump 1.
Pump 1 Fuse Blown - Contact your installer.
Pump 2 Not Plugged-In - Plug in Pump 2.
Pump 2 Fuse Blown - Contact your installer.
NO JETS OR BLOWER OPERATION
Blower or Pump Not Plugged-In - Plug in the Blower or Pump.
Pump or Blower Fuse Blown - Contact your installer.
GFCI TRIPS IMMEDIATELY
For correct GFCI breaker wiring, refer to page 5 for details.
NO THERAPY JET OPERATION
Water Shut-Off Valves are Closed - Open Shut-Off valves.
Jets Not Properly Adjusted - Adjust Jets properly.
Diverter Valve Not Properly Adjusted - Adjust diverter valve properly.
Thermal Overload Tripping - Check for restricted flow of water.
System Fuse Blown - Contact your installer.
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION

18
NO HEAT
Temperature Not Set Correctly - Adjust “Set Point” Temperature.
System Power Restriction - Depending on available power, the spa may have
interlocks in place to shut off the heater when the pumps are switched to high speed.
HIGH HEAT
Temperature Set Too High - Adjust “Set Point” Temperature.
High Ambient Temperature - Remove spa cover.
NO LIGHT OPERATION
Light Bulb Defective - Replace bulb or contact your installer.
Reflector has Fallen Off - Replace deflector or contact your local dealer.
Light Not Plugged-In - Plug in the Light.
WATER LEAKS
Spa Overfilled - Adjust water level.
Drain-Valve Left Open - Close drain valve.
Couplings or Unions Loose - Tighten or contact your installer.
Pump Seal Leaking - Contact your installer.
Plumbing / Connections Leaking - Contact your installer.
Water Leaking from Spaside Control - Contact your installer.
Water in Air Blower Plumbing - Contact your installer.
NO, LOW OR SURGING WATER FLOW
Air Lock in Plumbing System - “Bleed” or prime the system.
Restricted Flow - Insure that the water shut-off valves are open and that suction
fittings are not blocked by debris.
Low Water Level - Increase water level to recommended level.
Pump Unions Loose - Tighten or contact your installer.
Page 5 55065-04_97_A
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G
FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79J
J46
J45
J81
12VAC
ADCM
J37J37
J4
J7J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11J11 J8J8
BARCODE
GR
B
W
W W J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60J60
J69
J20J1
0
FUSE 10A 250V
J39
J71 J70
J98J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J977
GR
B
W
J85J85J85
RTC Enabled
5.5 kW
A.V.
Blower
1-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3 Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
32
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
B1, Pump 2 1-Speed
A11, O3 w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J17
J15
J83
J22
AUX.F
SENS. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
1
2
3
4
Board Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SENS. B
GAS HEATER CONNECTION