HYOSUNG MS3 - CATALOGUE User manual

REFERENCE
1.The detailed specifications of each model are referred by the persons
who are in charge of overseas marketing team, Hyosung.
2.Special demand
When you order any colored parts, please add color code to the end of parts number
and it will be helpful to register your parts order.
※Color code
OBN : blue
ODS : silver
OMB : black
HYOSUNG MOTORS & MACHINERY INC.

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F W D
F IG .1-125
555
5
1
4
4
4
4
2
567
7
7
3
3
3
3

FIG 1. CYLINDER HEAD COVER(125cc)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Motorcycles
NO. 7EU01/7EN01/7SO01/7GO01 (PCS)
1 11170HP7600888 COVER, cylinder head 110
2 11173HP7600 GASKET, cylinder head cover 130
3 09109H07018 BOLT, cylinder head cover 4
4 09161H11008 WASHER, cylinder head cover bolt 4
5 11176HP7600 COVER, breather No.1 110
6 11178HP7600 GASKET, breather cover No.1 130
7 02142-04088 BOLT, breather cover 3

F IG .2-125
FWD
5.6
5.6
5.6
5.6
1
3
5
6
2
12
12
9.11 11
9.11
11
11
12
11
11
9.11
9.11
11
11
11
11
10
9
9
4
14
13
8
7
11

FIG 2. CYLINDER HEAD(125cc)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Motorcycles
NO. 7EU01/7EN01/7SO01/7GO01 (PCS)
1 11100HP7600HPA HEAD FULL ASS'Y,cylinder including valve 15
1-A 11110SP7600HPA HEAD HALF ASS'Y, cylinder 110
2 11141HP7600 GASKET, cylinder head 130
3 11131HP7600888 HOUSING, CAMSHAFT INTAKE 210
4 11132HP7600888 HOUSING, CAMSHAFT EXHAUST 210
5 09103H10005 BOLT, cylinder head NO.1 (M10) 4
6 09160H10002 WASHER, cylinder head bolt 4
7 11187HP7600 COVER, breather NO.2 1
8 11188HP7600 COVER, breather NO.3 1
9 09206-08001 KNOCK PIN, camshaft housing 4
10 09482-00456HAS SPARK PLUG, cr8e 150
11 07110-06408 BOLT, camshaft housing 12
12 01421-06258 BOLT, cylinder head stud 3
13 09161H11008 WASHER, cam chain tensioner bolt 1
14 12812HP7600 BOLT, cam chain tensioner 1

F IG .3-125
1
4
4
6
6
6
7
7
5
5
2
10 10
8
12
12
9
11
3
3

FIG 3. CYLINDER(125cc)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Motorcycles
NO. 7EU01/7EN01/7SO01/7GO01 (PCS)
1 11210HP7600HPA CYLINDER COMP 15
2 11241HP7600 GASKET, cylinder (NA) 130
3 01421-06258 BOLT, cylinder stud 2
4 08316-16068 NUT, cylinder 2
5 04213-13189 KNOCK PIN, cylinder 2
6 08316-16068 NUT, cylinder head 3
7 04213-13189 KNOCK PIN, cylinder head 2
8 17541HP7600 O-RING, water pump connector cap 1
9 17530HP7602 CAP COMP, water pump connector 1
10 09106-06030 BOLT, water pump connector cap 2
11 17491HP7600 HOSE, water pump outlet 1
12 09401H22401 CLAMP, water pump outlet hose 2

FWD
F IG .4-125
1
2
3
4
5
6
8
7
9
9
10 11
11
11
11
11
12
14
12 13
15
16
17
18
18
19
19
19
19
1919
19
21
22
20 23
24
43
44
50
51
25
26
37
27
28
29
29
29
29
29
29
29
29
29
29
30
33
34 31
32 32
32
32
35
36
36
38
39
40
40
48
47
42
41
45
46
46
49
52

FIG 4. CRANKCASE & GEAR BOX COVER(125cc)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Motorcycles
NO. 7EU01/7EN01/7SO01/7GO01 (PCS)
1 11310HP7600HPA CRANKCASE ASS'Y R 15
2 11393-29A01 MAGNETO 1
3 01517-06128 BOLT, magneto 1
4 01514-08128 BOLT, oil gallery 1
5 09168-08015 GASKET, oil gallery bolt 130
6 11320HP7600HPA CRANKCASE ASS'Y, L 1
7 01514-08128 BOLT, oil gallery 1
8 09168-08015 GASKET, oil gallery bolt 130
9 04213-11169 PIN, crankcase knock 2
10 01547-06408 BOLT, crankcase R 1
11 01547-06508 BOLT, crankcase R 5
12 01547-06758 BOLT, crankcase R 2
13 01547-06858 BOLT, crankcase R 1
14 09103H06003 BOLT, crankcase R(L=100) 1
15 09319-10032 BUSH, rear shock absorber 1
16 11431HP7600HPA COVER, gear box 1
17 11484HP7600 GASKET, gear box cover (NA) 1
18 04213-13189 PIN, gear box cover knock 2
19 07120-08308 BOLT, gear box cover 7
20 09106H08458 BOLT, gear box cover 1
21 11393-29A01 MAGNETO 1
22 01517-06128 BOLT, magneto 1
23 09250H11005 PLUG, oil fillet 1
24 11350HP760003P COVER COMP, magneto 1
25 17480HP7600 UNION COMP, water pump hose 1
26 09280H17005 0-RING, water pump hose union 1

FWD
F IG .4-125
1
2
3
4
5
6
8
7
9
9
10 11
11
11
11
11
12
14
12 13
15
16
17
18
18
19
19
19
19
1919
19
21
22
20 23
24
43
44
50
51
25
26
37
27
28
29
29
29
29
29
29
29
29
29
29
30
33
34 31
32 32
32
32
35
36
36
38
39
40
40
48
47
42
41
45
46
46
49
52

FIG 4. CRANKCASE & GEAR BOX COVER(125cc)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Motorcycles
NO. 7EU01/7EN01/7SO01/7GO01 (PCS)
27 07110-06128 BOLT, water pump hose union 1
28 11483HP7600 GASKET, magneto cover (NA) 120
29 01547-06208 BOLT, magneto cover 6
30 17410HP7600 CASE COMP, water pump 1
31 17461HP7600 O-RING, water pump case 1
32 01547-06208 BOLT, water pump case 4
33 09247H08001 BOLT, drain 1
34 09168H08001 GASKET, drain bolt 130
35 17771HP7600 HOSE, rachator outlet NO.2 1
36 09401H22401 CLAMP, water pump outlet hose 2
37 37820HS7600 SWITCH ASS'Y, oil pressure 110
38 11971HP7600 GAUGE, oil level 110
39 09280H17003 O-RING, oil level gauge 1
40 09403H09304 CLAMP 2
41 09247-100A8 PLUG, drain 1
42 09168H10003 GASKET, drain plug 1
43 11411HN9100 JET, oil cylinder 1
44 09280H04002 O-RING, oil jet 1
45 17641HP7600 HOSE, thermostat bypass 1
46 09401H13401 CLAMP, thermostat bypass hose 2
47 09247H12012 PLUG, tdc 1
48 09168H12003 GASKET, tdc plug 1
49 09247H28001 PLUG, oil drain 1
50 09319H10056 BUSH, engine mounting L 1
51 09319H10066 BUSH, engine mounting R 1
52 09280H32006 O-RING, drain plug 1

FWD
F IG .5-125
1
4
4
5
4
4
4
5
4
7
7
6
2
89
9
9
3
3

FIG 5. CLUTCH COVER(125cc)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Motorcycles
NO. 7EU01/7EN01/7SO01/7GO01 (PCS)
1 11341HP760003P COVER, clutch 15
2 11485HP7601 GASKET, clutch cover (NA) 110
3 04213-13189 PIN, clutch cover knock 2
4 01547-06258 BOLT, clutch cover 6
5 01547-06358 BOLT, clutch cover 2
6 17200HP7600 CASE ASS'Y, crankcase cleaner 110
7 01517-06165 BOLT, cramkcase cleaner 2
8 11346HP7600 PLATE, clutch cover 1
9 02112-06108 SCREW, clutch cover plate 3

FWD
F IG .6-125
7
41
10
6
9
13
16
13
85
12
11
11
14
15
4
3
2

FIG 6. CRANK SHAFT(125cc)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Motorcycles
NO. 7EU01/7EN01/7SO01/7GO01 (PCS)
1 12111HP7600PPS PISTON COMP 110
2 12110SP7600HPA RING SET, piston 110
3 12151-30B00 PIN, piston 1
4 09381-15001 CIRCLIP, piston pin 210
5 12200HP7600HPA CRANKSHAFT ASS'Y 15
6 12161HJ8200 ROD, connecting 15
7 12210HP7600 PIN COMP, crank 15
8 12221HP7600CSA CRANKSHAFT, R 15
9 12261HP7600CSA CRANKSHAFT, L 15
10 09263H30003 BEARING, crank pin 15
11 12228HP7600 BEARING, crankshaft R 25
12 12229HP7600 WASHER, crankshaft thrust R 1
13 12268HP7600 BEARING, crankshaft L 2
14 09180H35010 SPACER, crank balancer drive 1
15 09140H35001 NUT, crank balancer drive 1
16 09283H28001 SEAL, crankshaft l oil 1

FWD
F IG .7-125
5
1
3
2
4

FIG 7. STARTER CLUTCH(125cc)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Motorcycles
NO. 7EU01/7EN01/7SO01/7GO01 (PCS)
1 12611HP7600 GEAR, starter idle 15
2 12612HP7600 SHAFT, starter idle gear 15
3 09180H13001 SPACER, starter idle gear 1
4 12614HP7600 CLUTCH, starter one-way 15
5 12620HP7600 GEAR COMP, starter clutch 15

FWD
F IG .8-125
4
4
3
3
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
10
10
10
11
11
11
11
2
1