Hypertherm powermax900 Reference manual

Revision 0 June, 1998
HYPERTHERM, Inc.
P.O. Box 5010
Hanover, New Hampshire 03755-5010
Tel.: [phone]
Fax: [phone]
http://www.hypertherm.com
email:[email protected]
© Copyright 1998 Hypertherm, Inc.
All Rights Reserved
HYPERTHERM and POWERMAX are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries
Wheel Kit Installation
Kit: 128316
Field Service Bulletin
IM-324
(P/N 803240)
®

8/28/06
Hypertherm, Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel (Main Office)
603-643-5352 Fax (All Departments)
[email protected] (Main Office Email)
800-643-9878 Tel (Technical Service)
[email protected] (Technical Service Email)
800-737-2978 Tel (Customer Service)
customer.ser[email protected] (Customer Service Email)
Hypertherm Automation
5 Technology Drive, Suite 300
West Lebanon, NH 03784 USA
603-298-7970 Tel
603-298-7977 Fax
Hypertherm Plasmatechnik, GmbH
Technologiepark Hanau
Rodenbacher Chaussee 6
D-63457 Hanau-Wolfgang, Deutschland
49 6181 58 2100 Tel
49 6181 58 2134 Fax
49 6181 58 2123 (Technical Service)
Hypertherm (S) Pte Ltd.
No. 19 Kaki Bukit Road 2
K.B. Warehouse Complex
Singapore 417847, Republic of Singapore
65 6 841 2489 Tel
65 6 841 2490 Fax
65 6 841 2489 (Technical Service)
Hypertherm (Shanghai) Trading Co., Ltd.
Unit 1308-09, Careri Building
432 West Huai Hai Road
Shanghai, 200052
PR China
86-21 5258 3330/1 Tel
86-21 5258 3332 Fax
Hypertherm
Branch of Hypertherm, UK, UC
PO Box 244
Wigan, Lancashire, England WN8 7WU
00 800 3324 9737 Tel
00 800 4973 7329 Fax
00 800 4973 7843 (Technical Service)
France (Representative office)
15 Impasse des Rosiers
95610 Eragny, France
00 800 3324 9737 Tel
00 800 4973 7329 Fax
Hypertherm S.r.l.
Via Torino 2
20123 Milano, Italia
39 02 725 46 312 Tel
39 02 725 46 400 Fax
39 02 725 46 314 (Technical Service)
Hypertherm Europe B.V.
Vaartveld 9
4704 SE Roosendaal, Nederland
31 165 596907 Tel
31 165 596901 Fax
31 165 596908 Tel (Marketing)
31 165 596900 Tel (Technical Service)
00 800 49 73 7843 Tel (Technical Service)
Japan (Representative office)
801 Samty Will Building
2-40 Miyahara 1-Chome,
Yodogawa-ku, Osaka
532-0003, Japan
81 6 6170 2020 Tel
81 6 6170 2015 Fax
HYPERTHERM BRASIL LTDA.
Avenida Doutor Renato de
Andrade Maia 350
Parque Renato Maia
CEP 07114-000
Guarulhos, SP Brasil
55 11 6409 2636 Tel
55 11 6408 0462 Fax

Installation of Wheels to Powermax900
Kit: 128316
Page 1 of 3
KitContents-128316
Powermax900WheelKit
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7789

Installation of Wheels to Powermax900
Kit: 128316
Page 2 of 3
WARNING
SHOCK HAZARD: Always turn off power and unplug cord from wall before installing wheels on the
power supply. If power unit is directly connected to a line disconnect box, place line disconnect
switch to OFF position. Lock out and tag out switch before proceeding!
1. If the torch is connected to the power supply,
unscrew and remove it.
2. Remove the screws (075467- qty. 18) that
secure the cover to the power supply
chassis.
3. Remove the power supply cover.
4. Carefully tilt the power supply forward on to its
front handle.
5. Align the right chassis stiffener (001555) to the
bottom of the power supply - see Fig. 2 for
outside view. Be certain that the holes in the
chassis stiffener are offset to the far left side
with two holes on the top and four holes on the
bottom.
6. Attach the right chassis stiffener to the power
supply chassis:
• Push 2 of the screws (075472) through the
top 2 holes of the chassis stiffener from the
outside (bottom) of the power supply - see
Fig. 1. Be certain that the screws also go
through the holes of the chassis floor.
• Hand tighten 2 of the kepnuts (075160) to
the screw ends that protrude through the
chassis floor. Figure 1 Power Supply on Front Handles -
Inside Floor View
Push 075472 screws through
these 2 holes from the outside
(bottom) of the power supply.
Holes to mount
right caster.
Right chassis stiffener 001555
on far side.

Installation of Wheels to Powermax900
Kit: 128316
Page 3 of 3
7. Attach one of the casters (027299) to the right
chassis stiffener as shown in Fig. 2. Insert 4
screws (075472) through the bottom 4 holes of
the chassis stiffener from the outside of the
power supply as in the previous steps.
• Hand tighten 4 kepnuts to the screw ends
that protrude through the chassis floor.
• Using a 3/8" (10 mm) nut driver, tighten
the 2 upper chassis stiffener kepnuts and
the 4 caster kepnuts firmly.
8. Repeat steps 5 through 7 to mount the left
chassis stiffener (001528) and remaining caster.
(Chassis stiffener holes offset to the right)
9. Snap a retaining ring (027249) on one end of
the axle (004672).
10. Slide one of the wheels (027057) onto the axle.
11. Slide one of the shoulder washers (008907)
over the end of the axle with the larger diam-
eter end of the washer facing the mounted
wheel.
12. Slide the axle through the axle hole in the right
chassis stiffener as shown in the figure.
13. Continue sliding the axle through to the axle
hole in the left chassis stiffener and mount the
other wheel as shown in the figure.
14. Tilt the power supply back on the wheels and
replace the power supply cover. Note that the
rear wheels interfere with the replacement of 2
of the power supply cover screws. It is not
necessary to insert these 2 screws.
Wheel installation is complete. See Powermax900
operator manual 803080 for further installation and
operation instructions.
Figure 2 Power Supply on Front Handles
Outside Bottom View
Right chassis
stiffener
001555
Left chassis
stiffener
001528
Shoulder
washer
008907
Retaining
ring
027249
Axle
004672 Wheel
027057
Caster
027299
Screws
075472
7-98