Hyster H3.50-5.50XM User manual

TILT CYLINDERS
ALL MODELS EXCEPT
H3.50-5.50XM (H70-120XM) [K005, L005]
S3.50-5.50XM (S70-120XM) [E004, F004]
PART NO. 910102 2100 SRM 103

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
•When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
•Do not lift heavy parts by hand, use a lifting mechanism.
•Wear safety glasses.
•DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
•Disconnect the battery ground cable on internal combustion lift trucks.
•Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
•Keep the unit clean and the working area clean and orderly.
•Use the correct tools for the job.
•Keep the tools clean and in good condition.
•Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
•Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
•Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
•Be sure to follow the WARNING and CAUTION notes in the instructions.
•Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
•Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!

Tilt Cylinders Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ......................................................................................................................................................... 1
Tilt Cylinder Repair........................................................................................................................................... 1
Remove ........................................................................................................................................................... 1
Disassemble ................................................................................................................................................... 1
Clean .............................................................................................................................................................. 1
Assemble ........................................................................................................................................................ 2
Tilt Cylinders With O-Ring or Single-Lip Seals ...................................................................................... 2
Tilt Cylinders for XM and XMS Models................................................................................................... 3
Tilt Cylinders for H700-800A and Early Model H700-920B................................................................... 4
Install ............................................................................................................................................................. 5
Tilt Cylinders Using Chevron Packing .................................................................................................... 6
Install..................................................................................................................................................... 7
Tilt Cylinder Leak Check .................................................................................................................................. 9
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment ....................................................................................10
Torque Specifications ......................................................................................................................................... 11
Piston Rod Nut............................................................................................................................................... 11
Retainer.......................................................................................................................................................... 12
Troubleshooting.................................................................................................................................................. 14
This section is for the following models:
All Models except
H3.50-5.50XM (H70-120XM) [K005, L005]
S3.50-5.50XM (S70-120XM) [E004, F004]
©2003 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS

2100 SRM 103 Tilt Cylinder Repair
General
This section has a description and the repair proce-
dures for several different types of tilt cylinders. The number and the design of the parts can be different, but the operation of the tilt cylinders is the same.
Description
The tilt cylinders (Figure 2, Figure 3, Figure 4, and
Figure5)areusedtomovethemastforwardand
backward. To extend the cylinder rod (tilt forward),
oil enters the tilt cylinder port behind the piston. The
oil pressure pushes the cylinder rod out of the cylin-
der. Oil in front of the piston returns to the hydraulic
tank. To retract the cylinder rod (tilt backward), the
oil enters the port in front of the piston. The oil pres-
sure pushes the cylinder rod into the tilt cylinder.
The oil behind the piston returns to the hydraulic
tank.
Tilt Cylinder Repair
REMOVE
WARNING
Before removing the tilt cylinder(s), tilt the
mast forward. Use a chain to hold the mast to
the frame, and prevent the mast from moving
forward.
1. Disconnect the hydraulic lines at the tilt cylinder.
Install caps on the hydraulic lines and ports.
WARNING
Do not push the anchor pins out of the rod end
with your fingers. Do not permit the tilt cylin-
ders to drop and cause damage.
2. Remove the retainers for the anchor pins. Push
the anchor pins out of the rod end with a tool.
3. Use a lifting device to move large tilt cylinders.
Remove the anchor pins from the frame anchors.
Removethetiltcylinderfromtheframe.
DISASSEMBLE
1. Put the tilt cylinder in a vise with soft jaws. Re-
move the rod end from the rod.
2. Remove the retainer from the tilt cylinder. Re-
move the rod and piston from the cylinder.
3. Disassemble the tilt cylinder as necessary. See
Figure 2, Figure 3, Figure 4, and Figure 5.
CLEAN
WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using
cleaning solvents, always follow the solvent
manufacturer’s recommended safety proce-
dures.
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air
is away from all personnel. Wear protective
goggles or a face shield to prevent injury to the
eyes.
Clean all parts in solvent and dry with compressed
air.
1

Tilt Cylinder Repair 2100 SRM 103
ASSEMBLE
Tilt Cylinders With O-Ring or Single-Lip
Seals
NOTE: Always use new seals and O-rings. Make sure
all parts are clean. Lubricate all parts with clean
hydraulic oil.
NOTE: During 1980 and 1981, a change was made in
the tilt cylinders used in most lift trucks. The O-ring
seal between the retainer and the cylinder shell was
moved from above the threads to the area below the
threads. A backup ring was added to increase the
strength of the O-ring. The assembly of the tilt cylin-
ders is the same, but caution must be used so that the
O-ring seal is not damaged by the threads.
1. Install the O-ring inside the piston bore. See Fig-
ure1.Installthepistononthepistonrod.Make
sure the O-ring is not damaged. Tighten the nut
on the piston rod to the specifications given in
Torque Specifications.
2. Install the O-ring, seal ring, and guide ring on
thepiston. Thesealringmustbeheatedbefore
installation. After heating, it must be pushed
into its groove using a ring compressor. Let the
seal ring cool and return to its normal shape.
3. If used, install the O-ring and the backup ring in
the groove of the outer retainer. Install the rod
seal (O-ring toward the piston) and wiper seal in
the inner retainer.
4. Install the retainer on the piston rod. Install
the piston and rod assembly and the retainer in
the cylinder. If used, install the O-ring on the
retainer. Tighten the retainer to specifications
given in Torque Specifications.
NOTE: After assembly is complete, install the rod
end on the piston rod. Tighten the capscrew on the
rod end as specified in Mast section for your specific
lift truck.
1. PISTON ROD
2. PISTONRING
3. O-RING
4. O-RING
5. PISTON
6. GUIDE RING
7. NUT
8. CYLINDER SHELL
9. O-RING
10. BACKUP RING
11. RETAINER
12. SEAL RING
13. WIPER RING
14. SPACER (SOME MODELS)
Figure 1. Tilt Cylinders With O-Ring or Single-Lip Seals
2

2100 SRM 103 Tilt Cylinder Repair
Tilt Cylinders for XM and XMS Models
NOTE: The following procedure is for these models:
S/H/E/2.00-3.00XM (S/H/E/40-65XM), J2.00-3.00XM
(J40-60XM, J40-60XM2) (A216), J2.00-3.00XM
(J40-60Z) (A416), J1.60-2.00XMT (J30-40XM)
H/S/E1.25-1.75XM, H/S/E2.00XMS (S/H/E25-35XM,
S/H/E40XMS).
NOTE: Always use new seals and O-rings. Make sure
all parts are clean. Lubricate all parts with clean
hydraulic oil.
1. Install the piston seal and O-ring(s) onto the pis-
ton. See Figure 2 and Figure 3. Install the piston
ontothecylinderrod. Makesurethepistonseal
is not damaged. Tighten the nut on the piston
rod to the value shown in Torque Specifications.
2. Install a new wiper and rod seal. Install the
O-ring and backup ring onto the retainer.
3. Install the retainer assembly onto the rod.
4. Install the piston and rod assembly into the cylin-
der. Tighten the retainer to the value shown in
Torque Specifications.
NOTE: After assembly is complete, install the rod
end on the cylinder rod. Tighten the capscrew on the
rod end as specified in Mast section for your specific
lift truck.
1. CYLINDER SHELL
2. NUT
3. PISTON
4. O-RING
5. SEAL RING
6. PISTON ROD
7. O-RING
8. BACKUP RING
9. SEAL RING
10. RETAINER
11. WIPER RING
Figure 2. Tilt Cylinders for S/H/E/2.00-3.20XM (S/H/E/40-65XM), J2.00-3.00XM (J40-60XM,
J40-60XM2) (A216), J2.00-3.20XM (J40-60Z) (A416)
3

Tilt Cylinder Repair 2100 SRM 103
1. CYLINDER SHELL
2. RETAINER
3. ROD
4. WIPER RING
5. ROD SEAL
6. BACKUP RING
7. O-RING
8. NUT
9. PISTON
10. PISTON SEAL
Figure 3. Tilt Cylinders for H/S/E/J1.25-1.75XM, XMS, XMT (H/S/E/J25-40XM, XMS, XMT)
Tilt Cylinders for H700-800A and Early
Model H700-920B
NOTE: Always use new seals and O-rings. Make sure
all parts are clean. Lubricate all parts with clean
hydraulic oil.
1. Install the thrust plate on the rod. Install the
backup ring and O-ring on the rod. Install the
piston on the rod. Install the piston rings and
seals on the piston. See Figure 4.
2. Install the lock nut on the rod. Tighten the lock
nut until the thrust plate is tight against the rod.
Install the pin in the lock nut and rod if neces-
sary, drill a hole in the rod for the pin. Install
thesnapringtoholdthepininposition.
3. Install the piston and rod assembly in the shell.
Install the seals on the retainer. Install the re-
tainer in the shell.
4. Install the lock ring in the shell, but do not
tighten it. Install the capscrews in the lock ring.
Turn the lock ring until it is even with the end
of the shell. Install the pipe plug in the lock
ring and tighten the plug to 34 to 48 N•m (25 to
35 lbf ft). Tighten the capscrews in the lock ring
to 14 to 20 N•m (10 to 15 lbf ft).
5. Install the rod end on the rod. Tighten the cap-
screws on the rod end to 610 N•m (450 lbf ft).
4

2100 SRM 103 Tilt Cylinder Repair
1. CYLINDER SHELL
2. SNAP RING
3. LOCK NUT
4. DOWEL
5. PISTON RING
6. O-RING
7. SEAL RING
8. PISTON RING
9. PISTON
10. THRUST PLATE
11. O-RING
12. BACKUP RING
13. PISTON ROD
14. O-RING
15. BACKUP RING
16. RETAINER
17. SEAL RING
18. WIPER RING
19. RETAINER RING
20. PLUG
21. CAPSCREW
Figure 4. Tilt Cylinders for H700-800A, Early Model H700-920B
INSTALL
1. Use a lifting device to move large tilt cylinders.
Put the cylinder in the lift truck. Install the an-
chorpinintheframe.Installtheretainerpinor
cotter pin.
2. Install the anchor pin at the mast mount. Install
the retainer pin or cotter pin for the anchor pin.
Tighten the capscrews for the retainer pins.
3. Connect the hydraulic lines to the tilt cylinder.
4. Operate the tilt cylinders. Check for correct op-
eration and leakage. Adjust the tilt cylinders
as described in Tilt Cylinder Leak Check and
Tilt Cylinder Stroke and Mast Tilt Angle Adjust-
ment.
5

Tilt Cylinder Repair 2100 SRM 103
Tilt Cylinders Using Chevron Packing
NOTE: Always use new seals and O-rings. Make
sure all parts are clean. Lubricate all parts with
clean hydraulic oil.
NOTE: The following procedure is for the H360-650C
(early model). See Figure 5.
NOTE: After assembly is complete, install the rod
end on the cylinder rod. Tighten the capscrew on the
rod end as specified in Mast section for your specific
lift truck.
1. CYLINDER SHELL
2. NUT
3. PISTON HEAD
4. O-RING
5. NYLON RING
6. PACKING
7. NYLON RING
8. PISTON HALF (FLAT)
9. PISTON ROD
10. O-RING
11. BACKUP RING
12. RETAINER
13. O-RING
14. BACKUP RING
15. BUSHING
16. PACKING
17. RETAINER RING
18. SETSCREW
19. WIPER RING
Figure 5. Tilt Cylinders With Chevron Packing (Early Model H360-650C)
6

2100 SRM 103 Tilt Cylinder Repair
Install
STEP 1.
Install the O-ring and the backup ring on the bush-
ing. Install the packing in the bushing. The end of
the packing must extend 3 mm (0.125 in.) beyond the
endofthebushing.
1. O-RING
2. BACKUP RING
3. PACKING
4. BUSHING
STEP 2.
Install the O-ring and the backup ring on the re-
tainer. Use your hand to push the bushing into
the retainer. Make sure the O-ring is not damaged
during installation. Install the retainer and bushing
assembly on the cylinder rod.
1. O-RING
2. BACKUP RING
3. BUSHING
STEP 3.
Install the flat piston half on the cylinder rod. Put
the O-ring on the rod halfway between the threads
and the piston half.
1. PACKING
2. PISTON HALF
7

Tilt Cylinder Repair 2100 SRM 103
STEP 4.
Install the piston half with the packing on the cylin-
der rod. Make sure the O-ring fits into the piston
groove when the piston half is installed. Install the
piston rod nut. Tighten to the specifications given in
Torque Specifications.
1. O-RING
2. PISTON HALF
3. PISTON HALF WITH PACKING
STEP 5.
Pushthepistonintothecylinderbore. Pushthere-
tainer into the bore. Make sure the O-ring is not dam-
aged.
1. CYLINDER ROD
2. PISTON AND PACKING
3. ROD NUT
8

2100 SRM 103 Tilt Cylinder Leak Check
STEP 6.
Install a new wiper seal in the retainer. Turn the re-
tainer into the cylinder shell until the threads have
started. Push the piston in and out several times to
make sure the alignment is correct.
1. WIPER SEAL
2. RETAINER
STEP 7.
Tighten the retainer to the specifications given in
Torque Specifications. Tighten the setscrew.
1. RETAINER
2. SETSCREW
Tilt Cylinder Leak Check
WARNING
Never allow anyone under a raised carriage.
Do not put any part of your body in or through
the lift mechanism unless all parts of the mast
are completely lowered and the engine is
STOPPED.
Do not try to find hydraulic leaks by putting
your hand on hydraulic components under
pressure. Hydraulic oil can be injected into
the body by the pressure.
1. Put a capacity load on the forks. Use a safety
chain to hold the load to the carriage. Raise the
load approximately 2.5 m (8 ft). Put the mast in
a vertical position.
2. Measure the distance that the rod for tilt cylin-
der extends from the shell. Check the distance
the rod moves in five or ten minutes. Multiply
the rate in Table1bythetimeofthetestand
compare the numbers.
3. If the tilt rate is greater than the specifications,
lower the mast and remove the load from the
forks. Install a valve between the port at the
front of the tilt cylinder and the hydraulic line.
Put the load ontheforksagain.Closethevalve.
Tilt the mast forward just past the vertical posi-
tion. If the mast continues to tilt slowly forward,
the seals on the piston are leaking.
9

Tilt Cylinder Stroke and Mast Tilt Angle Adjustment 2100 SRM 103
4. If the mast does not move, open the gate valve
and check the movement again. If the mast
moves forward when the gate valve is open,
check for leaks in the hydraulic lines and fit-
tings. If no leaks are found, the main control
valve can be worn or damaged. Remove the load
from the forks when the checks are complete.
Table 1. Movement Rates (Maximum) for Tilt Cylinders
HYDRAULIC OIL TEMPERATURE/MAST TILT RATE
20 C(68F) 60 C(140F)
LIFT TRUCK MODEL
mm/min in./min mm/min in./min
A1.00-1.50XL (A20-30XL) 1.3 0.05 9.1 0.50
E1.25-5.50XL,XM (E25-120XL) 0.8 0.03 5.0 0.20
J1.60-2.00XMT (J30-40XM) 0.8 0.03 5.0 0.20
E2.00-3.20XM (E40-65XM) 0.8 0.03 5.0 0.20
J2.00-3.20XM (J40-60XM, J40-60XM2)
(A216)
0.8 0.03 5.0 0.20
J2.00-3.20XM (J40-60Z) (A416) 0.8 0.03 5.0 0.20
H1.25-1.75XL (H25-35XL) 0.8 0.03 5.0 0.20
S/H1.50-1.75XM, S/H2.00XMS
(S/H25-35XM, S/H40XMS)
0.8 0.03 5.0 0.20
H2.00-3.00XL (H40-60XL) 1.1 0.04 7.3 0.30
S/H2.00-3.20XM (S/H40-65XM) 1.0 0.04 6.8 0.30
H3.50-7.00XL (H70-155XL) 1.3 0.05 8.9 0.34
H8.00-16.00XL (H165-360XL) 1.8 0.07 11.7 0.05
H8.00-16.00XM (H170-360HD) 1.8 0.07 11.7 0.05
H20.00-32.00F (H440-700F/FS) 1.3 0.05 3.8 0.15
H36.00-48.00C (H800-1050C) 1.3 0.05 3.8 0.15
J2.00-3.00XL (J40-60XL) 0.8 0.03 5.0 0.20
J25-35A,B 1.3 0.05 3.8 0.15
S1.25-5.50XL (S25-120XL) 0.8 0.03 5.0 0.20
S6.00-7.00XL (S135-155XL) 1.2 0.05 8.2 0.32
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
Adjust the tilt cylinders as described in the section Mast.
10

2100 SRM 103 Torque Specifications
Torque Specifications
PISTON ROD NUT
E1.25-1.75XL (E25-35XL)
163 to 190 N•m (120 to 140 lbf ft)
J1.60-2.00XMT (J30-40XM)
163 to 190 N•m (120 to 140 lbf ft)
E2.00-3.00XL (E40-60XL)
320 to 400 N•m (236 to 295 lbf ft)
E2.00-3.20XM (E40-65XM)
150 N•m (110 lbf ft)
J2.00-3.20XM (J40-60XM, J40-60XM2) (A216)
150 N•m (110 lbf ft)
J2.00-3.20XM (J40-60Z) (A416)
150 N•m (110 lbf ft)
E20-30B
244 to 271 N•m (180 to 200 lbf ft)
E30-60B, E30-60AC
407 to 475 N•m (300 to 350 lbf ft)
E3.50-5.50XL (E70-120XL)
400 to 440 N•m (295 to 325 lbf ft)
E60-100B
407 to 440 N•m (300 to 325 lbf ft)
H1.25-1.75XL (H25-35XL)
163 to 190 N•m (120 to 140 lbf ft)
H/E1.50-1.75XM, H/E2.00XMS
(H/E25-35XM, H/E40XMS)
163 to 190 N•m (120 to 140 lbf ft)
H20-30E
136 to 170 N•m (100 to 125 lbf ft)
H2.00-3.00XL (H40-60XL)
163 to 190 N•m (120 to 140 lbf ft)
S/H2.00-3.20XM (S/H40-65XM)
150 N•m (110 lbf ft)
H30-60H, H40-60J
244 to 271 N•m (180 to 200 lbf ft)
H3.50-5.00XL (H70-110XL)
400 to 440 N•m (295 to 325 lbf ft)
H6.00-7.00XL (H135-155XL)
407 to 440 N•m (300 to 325 lbf ft)
H7.00-12.50H (H150-275H)
447 to 475 N•m (330 to 350 lbf ft)
H8.00-12.00XL (H165-280XL)
950 to 985 N•m (700 to 725 lbf ft)
H13.00-16.00XL (H300-360XL)
1105 to 1140 N•m (815 to 840 lbf ft)
H16.00-30.00C (H360-650C) - Early
1356 to 1492 N•m (1000 to 1100 lbf ft)
H16.00-30.00C (H360-650C) - Late
1500 to 1600 N•m (1107 to 1181 lbf ft)
H17.00-32.00C (H370-700C)
1500 to 1600 N•m (1107 to 1181 lbf ft)
H20.00-32.00F (H440-700F/FS)
1500 to 1600 N•m (1107 to 1181 lbf ft)
H32.00-44.00B (H700-920B) - Late
1500 to 1600 N•m (1107 to 1181 lbf ft)
H36.00-48.00C (H800-1050C)
1500 to 1600 N•m (1107 to 1181 lbf ft)
H60-90C
407 to 447 N•m (300 to 330 lbf ft)
H60-110E
400 to 440 N•m (295 to 325 lbf ft)
H110-150F
678 to 746 N•m (500 to 550 lbf ft)
H300A
678 to 746 N•m (500 to 550 lbf ft)
H300-350B
447 to 475 N•m (330 to 350 lbf ft)
H360-620B
1356 to 1492 N•m (1000 to 1100 lbf ft)
H700-800A, H700-920B - Early See Text
J2.00-3.00XL (J40-60XL)
320 to 400 N•m (236 to 295 lbf ft)
J25-35A
244 to 271 N•m (180 to 200 lbf ft)
J25-35B
320 to 400 N•m (236 to 295 lbf ft)
11

Torque Specifications 2100 SRM 103
J40-60A, J50-60AS
407 to 475 N•m (300 to 350 lbf ft)
P40-50A, P60-80A
407 to 447 N•m (300 to 330 lbf ft)
P7.00-8.00B (P150-200B)
447 to 475 N•m (330 to 350 lbf ft)
S20-30A
136 to 170 N•m (100 to 125 lbf ft)
S30-60E, S40-50F
407 to 475 N•m (300 to 350 lbf ft)
S40-50C
224 to 271 N•m (165 to 200 lbf ft)
S1.25-1.75XL (S25-35XL)
163 to 190 N•m (120 to 140 lbf ft)
S25-35XM, S40XMS
163 to 190 N•m (120 to 140 lbf ft)
S2.00-3.00XL (S40-60XL)
320 to 400 N•m (236 to 295 lbf ft)
S3.00-5.50E (S60-120E)
407 to 440 N•m (300 to 325 lbf ft)
S3.50-5.50XL (S70-120XL)
400 to 440 N•m (295 to 325 lbf ft)
S5.50-7.00A (S125-150A)
542 to 610 N•m (400 to 450 lbf ft)
S6.00-7.00XL (S135-155XL)
407 to 440 N•m (300 to 325 lbf ft)
RETAINER
E1.25-1.75XL (E25-35XL)
169 to 237 N•m (125 to 175 lbf ft)
J1.60-2.00XMT (J30-40XM)
163 to 176 N•m (120 to 130 lbf ft)
E2.00-3.00XL (E40-60XL)
400 to 500 N•m (295 to 369 lbf ft)
E2.00-3.20XM (E40-65XM)
170 to 237 N•m (125 to 175 lbf ft)
J2.00-3.20XM (J40-60XM, J40-60XM2) (A216)
170 to 237 N•m (125 to 175 lbf ft)
J2.00-3.20XM (J40-60Z) (A416)
170 to 237 N•m (125 to 175 lbf ft)
E20-30B
407 to 475 N•m (300 to 350 lbf ft)
E30-60B, E30-60AC
475 to 542 N•m (350 to 400 lbf ft)
E3.50-5.50XL (E70-120XL)
400 to 500 N•m (295 to 370 lbf ft)
E60-100B
576 to 644 N•m (425 to 475 lbf ft)
H1.25-1.75XL (H25-35XL)
169 to 237 N•m (125 to 175 lbf ft)
H/E1.50-1.75XM, H/E2.00XMS
(H/E25-35XM, H/E40XMS)
163 to 176 N•m (120 to 130 lbf ft)
H20-30E
203 to 271 N•m (150 to 200 lbf ft)
H2.00-3.00XL (H40-60XL)
169 to 237 N•m (125 to 175 lbf ft)
S/H2.00-3.20XM (S/H40-65XM)
170 to 237 N•m (125 to 175 lbf ft)
H30-60H, H40-60J
407 to 475 N•m (300 to 350 lbf ft)
H3.50-5.00XL (H70-110XL)
400 to 500 N•m (295 to 369 lbf ft)
H6.00-7.00XL (H135-155XL)
542 to 610 N•m (400 to 450 lbf ft)
H7.00-12.50H (H150-275H)
475 to 542 N•m (350 to 400 lbf ft)
H8.00-12.00XL (H165-280XL)
542 to 610 N•m (400 to 450 lbf ft)
H13.00-16.00XL (H300-360XL)
610 to 675 N•m (450 to 500 lbf ft)
H16.00-30.00C (H360-650C) - Early
542 to 610 N•m (400 to 450 lbf ft)
H16.00-30.00C (H360-650C) - Late
450 to 550 N•m (332 to 406 lbf ft)
H17.00-32.00C (H370-700C)
450 to 550 N•m (332 to 406 lbf ft)
H20.00-32.00F (H440-700F/FS)
450 to 550 N•m (332 to 406 lbf ft)
12

2100 SRM 103 Torque Specifications
H32.00-44.00B (H700-920B) - Late
450 to 550 N•m (332 to 406 lbf ft)
H36.00-48.00C (H800-1050C)
450 to 550 N•m (332 to 406 lbf ft)
H60-90C
475 to 542 N•m (350 to 400 lbf ft)
H60-110E
542 to 610 N•m (400 to 450 lbf ft)
H110-150F
271 to 305 N•m (200 to 225 lbf ft)
H300A
H300-350B
475 to 542 N•m (350 to 400 lbf ft)
H360-620B
542 to 610 N•m (400 to 450 lbf ft)
H700-800A, H700-920B - Early See text
J2.00-3.00XL (J40-60XL)
400 to 500 N•m (295 to 369 lbf ft)
J25-35A
407 to 475 N•m (300 to 350 lbf ft)
J25-35B
400 to 500 N•m (295 to 369 lbf ft)
J40-60A, J50-60AS
475 to 542 N•m (350 to 400 lbf ft)
P40-50A, P60-80A
475 to 542 N•m (350 to 400 lbf ft)
P7.00-8.00B (P150-200B)
475 to 542 N•m (350 to 400 lbf ft)
S20-30A
203 to 271 N•m (150 to 200 lbf ft)
S30-60E, S40-50F
475 to 542 N•m (350 to 400 lbf ft)
S40-50C
407 to 475 N•m (300 to 350 lbf ft)
S1.25-1.75XL (S25-35XL)
169 to 237 N•m (125 to 175 lbf ft)
S25-35XM, S40XMS
163 to 176 N•m (120 to 130 lbf ft)
S2.00-3.00XL (S40-60XL)
400 to 500 N•m (295 to 370 lbf ft)
S3.00-5.50E (S60-120E)
576 to 644 N•m (425 to 475 lbf ft)
S3.50-5.50XL (S70-120XL)
400 to 500 N•m (295 to 370 lbf ft)
S5.50-7.00A (S125-150A)
176 to 244 N•m (130 to 180 lbf ft)
S6.00-7.00XL (S135-155XL)
542 to 610 N•m (400 to 450 lbf ft)
13

Troubleshooting 2100 SRM 103
Troubleshooting
PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION
Tilt cylinder movement is
slow or not smooth. Air is in the hydraulic system. Remove air from hydraulic system.
The hydraulic pump is worn or dam-
aged. Repair or replace hydraulic pump.
Restriction in the hydraulic lines. Repair hydraulic lines.
Seals in tilt cylinder are damaged. Replace seals and inspect cylinder
bore for damage.
Tilt cylinders have internal damage. Repair or replace cylinder.
Load is greater than capacity. Reduce load.
Pressure relief valve(s) is not ad-
justed correctly or is damaged. Repair or adjust relief valve(s).
Large leaks between spool and bore. Replace valve section.
Spool is not fully extended or re-
tracted. Adjust linkage to spool.
Tilt control spool is damaged. Repair control valve.
The tilt cylinders permit the
mast to move when the Tilt
control lever is in the Neu-
tral position.
There are leaks in the hydraulic
lines. Tightenfittingsorrepairleaks.
Seals in tilt cylinder are damaged. Replace seals and inspect cylinder
bore for damage.
Tilt cylinders have internal damage. Repair or replace cylinder.
Tilt control spool is damaged. Repair control valve.
14

TECHNICAL PUBLICATIONS
2100 SRM 103 10/03 (3/03)(9/00)(6/96)(11/95)(5/95)(1/95)(11/94)(3/94)(9/93)(4/93) Printed in U.S.A.