Hyundai power products HYSP850D User manual

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2
CONTENTS
PAGE NO.S
1
SAFETY
3 - 7
2
PART LOCATIONS
8
3
OPERATING INSTRUCTIONS
9 - 10
4
MAINTENANCE
10
5
TROUBLESHOOTING
11
6
SPECIFICATION
12
7
DECLARATION OF CONFORMITY
13
8
PRODUCT DISPOSAL & RECYCLING
14
9
CONTAT DETAILS
15
10
WARRANTY
15
11
MANUAL UPDATES
15
INDEX

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1.1 General Safety Notes.
1.2 The operator of the machine is responsible for, and has a duty of care in making sure
that the machine is operated safely and in accordance with the instructions in this user
manual. Keep the manual safe and pass it on if the machine is loaned or soldto another
user.
1.3 Please note the following safety points.
1.4 The machine should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
1.5 All due care and diligence should be taken by the operator for the safety of and with
regard to those around whilst using the machine.
1.6 Some or all of the following - warning signs, symbols and/or PPE pictograms may ap-
pear throughout this manual. YouMUST adhere to their warnings. Failure to doso
may result in personal injury to yourself or those around you.
DANGER
Indicates a hazard, which, if not avoided, could result in serious injury or death.
WARNING
Indicates a hazard, which, if not avoided, could result in serious injury.
CAUTION
Indicates a hazard which, if not avoided, might result in minor or moderate injury.
NOTE
Indicates a situation that could easily result in equipment damage.
READ and keep the manual safe and pass it on if the machine is loaned or sold to another user.
You MUST fully understand all instructions to ensure you use and operate the machine safely.
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or
repairing the machine.
1. SAFETY

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1.10 Carbon Monoxide (where applicable).
1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause
death as well as serious long term health problems such as brain damage.
1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the
following;
Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.13 Carbon monoxide poisoning symptoms are similar to flue, food poisoning, viral
infections and simply tiredness. It is quite common for people to mistake this very
dangerous poisoning for something else.
1.14 To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment
inside any of the following; Home, garage, tent, camper van, mobile home, caravan
or boat. This is not exhaustive and if you are in any doubt contact your dealer.
1.15 If you think you have or someone around you has been affected by carbon monoxide
poisoning;
1.16 Get them fresh air immediately, by leaving the affected area or by opening doors and
windows. If safe and practical to do so make sure that the machine is turned off.
DO NOT enter a room you suspect of having carbon monoxide present –instead call
the emergency services.
1.17 Contact a Doctor immediately or go to Hospital –let them know that you suspect
carbon monoxide poisoning.
1.18 DO NOT use in an enclosed area or moving vehicle.

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1.20 General Fuel Safety (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.21 Fire Hazard –keep fuel away from all sources of ignition for example heaters.
Lamps, sparks from grinding or welding.
1.22 DO NOT carry out hot work on tanks that have contained fuel.
1.23 ALWAYS keep the work area tidy.
1.24 ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
1.25 ALWAYS dispose of waste fuels correctly.
1.30 Fueling/De-fueling (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.31 ALWAYS fuel and defuel in a well-ventilated area outside of buildings.
1.32 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment
(PPE), suggested items are but not limited to safety gloves, overalls.
1.33 When fueling/de-fueling ALWAYS avoid inhaling fumes.
1.34 When de-fueling ALWAYS use a proper fuel retriever.
1.35 ALWAYS carry fuel in the correct and clearly marked container.
1.40 Electrical Safety (where applicable).
1.41 Electricity can kill –NEVER work on LIVE/ENERGISED equipment.
1.42 Prior to carrying out any maintenance work you MUST identify electrical isolation
methods and isolate all electrical supplies.
1.43 Prior to use and with all electrical supplies isolated, you MUST check all electrical
cables, plugs and connectors for the following;
1.44 Are intact and have no signs of damage, to include but not limited to bare wires,
chaffing, cuts and loose wiring.
1.45 If there are any signs of damage, the damaged item MUST be taken out of service
until the damage has been repaired by an electrically competent person.

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1.46 All trailing cables should be routed so as not to cause any kind of trip hazard.
1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves.
1.50 Batteries (where present).
1.51 Batteries present a risk if they become damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care
should be taken when working on or near them. NOTE the electrolyte may be in
a liquid or gel form.
1.52 Should you come in to contact with electrolyte you should;
1.53 Remove all clothing contaminated with electrolyte. If you cannot remove then
saturate them in water.
1.54 Get medical assistance as soon as possible. You must advise the medical staff of
the type of acid.
1.55 Lead/acid battery = dilute sulphuric acid.
1.56 Nickel/cadmium = potassium hydroxide alkali electrolyte.
1.57 Use fresh running water to wash off excess electrolyte, continue this until medical
assistance arrives. Make sure that you do not was the electrolyte to another part of
your body or face.
1.58 If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately
washed away with large amounts of water. Make sure that you do not wash the
electrolyte to another part of your face or body.
1.59 Gasses from charging batteries are highly flammable and great care should be taken
to charge in well ventilated areas.
1.59.1 There is an explosion risk if the battery terminals are short circuited, when
connecting/disconnecting ALWAYS exercise great care so that the terminals or
battery leads are NOT allowed to touch and cause a spark. ALWAYS use suitable
insulated tools.
1.60 Vibrations (where applicable).
1.61 Prolonged use of hand held (operated) machines will cause the user to feel the
effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s
phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the
hand to feel and regulate temperature, causing numbness and heat sensations and
may cause never damage and circulatory tissue death.
1.62 Not all factors that lead to white finger disease are known, but cold weather, smoking
and other diseases that affect blood vessels and blood circulation as well as large
and long-lasting impact of shocks are considered factors in the formation of white
finger. Note the following to reduce the risk of white finger and carpal tunnel
syndrome;
1.63 Wear gloves and keep your hands warm.
1.64 Take regular breaks.
1.65 All of the above precautions may help reduce the risk of white finger disease but not
rule out the carpal tunnel syndrome. Long-term and regular users are therefore

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recommended to observe the condition of your hands and fingers. Seek medical
attention immediately if any of the above symptoms should occur.
1.70 Noise (where applicable).
1.71 The operating noise of the machine can damage your hearing. Wear hearing
protection such as earplugs or ear defenders to protect your hearing. Long-term
and regular users are advised to have hearing checked regularly. Be especially
vigilant and cautious when hearing ear protection because your ability to hear alarm
warnings will be reduced.
1.72 Noise emissions for this equipment is unavoidable. Carry out noisy work at approved
times and for certain periods. Limit the working time to a minimum. For your personal
protection and protection of people working nearby it is also advisable for them to
wear hearing protection.
1.73 See Certificate of Conformity section for Outdoor Noise declaration of
conformity.
1.80 General Machine Safety.
1.81 Do not use the pump if damaged.
1.82 You must always inspect the pump, cables and plug for damage before use.
1.83 Disconnect the pump from the mains power supply before placing in or removing from
the liquid to be pumped.
1.84 Do not carry or lower the pump by the mains cable or by the float switch.
Always use the handle or a rope securely attached to the handle.
1.85 Keep the base of the pump clear of any debris or sediment by standing it on a platform
or bricks or suspending it to the correct depth via a rope.
1.86 Do not insert hands into the pump whilst the machine is plugged into the mains.
1.87 Do not allow the pump to run dry or operate out of any liquids.
1.88 Do not pump explosive or flammable liquids.
1.89 Do not use the pump in pools or ponds where people or animals are present.
1.90 Do not use the pump if the liquid is liable to freeze.
1.91 Submersible pumps should only ever be submerged or stored vertically.
1.92 An approved Residual Current Device (RCD) with a tripping current of less the 30mA.
MACHINE SPECIFIC SAFETY

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1
Carrying Handle
2
Pump Body
3
Pump Outlet
4
Pump Base
5
Float Switch
6
Float Switch Level Clip
2. PART LOCATIONS

9
NOTE
Attach a sufficiently long and strong rope to the handle before first use.
The pump is submerged into the liquid by using the rope.
In case of continuous use of the pump with the rope, the condition of the rope must
be checked regularly.
NOTE
DO NOT allow the pump to run dry.
NOTE
The pump must be checked for damage before operation.
The liquid being pumped will become contaminated if this pump becomes damaged and
lubricant within the pump escapes.
MAXIMUM SOLIDS DIAMETER: 35mm
3.0 Screw the elbow into the outlet on the pump body.
3.1 Connect the required diameter pump outlet hose adapter.
3.2 Connect the hose (not supplied) to the pump outlet adapter.
NOTE: Reducing the hose diameter will affect the maximum flow rate.
3.3 Adjust the depth of the float switch to the desired depth by clipping the float switch
cable into the float switch depth clip at the desired level.
3.4 Insert the pump into the liquid at a 45° angle to help remove as much air as possible.
3.5 If there is any debris or sediment in the liquid, the pump should be placed vertically
on a platform, bricks or similar.
3.6 You must place the pump so there is adequate space for the float switch to operate
without obstruction.
3.7 Always raise or lower the pump using a suitable rope attached to the carrying handle
and not by the mains or float switch cable.
3.8 Connect the pump to the mains.
Always use a high sensitivity Residual Current Device (RCD) with a tripping current
of less than 30mA.
3.9 Turn the mains supply on.
3. OPERATING INSTRUCTIONS
ASSEMBLY
SETTING UP THE PUMP
USING THE PUMP

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4. MAINTENANCE
3.10 The pump will begin to drain the liquid.
3.11 As the liquid level falls, so will the float switch.
3.12 Once the float switch reaches the desire depth, the pump will automatically turn off.
3.13 When finished, disconnect the pump from the mains power supply.
WARNING
Before carrying out any maintenance, cleaning or inspection you MUST unplug the
pump from the mains power supply.
If the pump is hard wired, ensure the circuit breaker is open.
NOTE
Do not attempt to repair the pump as you may damage waterproof seals.
Repairs must be carried out by an authorised dealer.
4.0 The pump requires no maintenance other than regular inspection and cleaning.
4.1 Inspect the mains and float switch cable for wear or damage.
4.2 Remove any obstructions from the base of the pump and impeller.
4.3 Rinse the exterior of the pump with clean water.
4.4 Remove stubborn contamination with a brush.
DO NOT use solvent based cleaning products as these could damage plastic parts.
4.5 Submerge the pump in a container with clean water and switch on the pump for a short
time to rinse the inside of the pump.
4.6 Clean all accessible internals of the pump casing.
4.7 Remove any fibres that may have wound around the rotor shaft by opening the
pressure connection.
4.8 Clean the pump before storage following the procedure laid out in sections 4.3 to 4.7.
4.9 Store the pump upright away from extremes of temperate change.
4.10 If there is a risk of frost or freezing, dismantle the appliance and accessories and store
away from the risk of frost or freezing.
CLEANING
STORAGE

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Problem
Possible Cause
Possible Solution
Pump will not start
No mains power
Turn on mains power
Fuse blown
Inspect and replace fuse
Internal thermal cut out has not
reset
Leave 5 to 10 minutes and try
again
Extension cord faulty
Replace extension cord
Impeller jammed
Disconnect from the mains
power supply and remove the
impeller obstruction
Float switch stuck against
obstruction
Remove the obstruction
Pump starts but will not pump
Blocked inlet
Check the inlet and remove
obstruction
Blocked outlet
Check the outlet and remove
obstruction
Exceeded maximum pump
head
Check the specifications for
maximum head
Air trapped inside the pump
Remove and reinsert the pump
at an angle to remove trapped
air
Impeller may be damaged
Consult your dealer
Pump will not stop
Float switch prevented from
moving to fully down position
Remove obstruction
Faulty float switch
Consult your dealer
Pump stops running
Thermal overload
Turn the pump off and leave for
5 to 10 minutes
Pump has run dry
Submerge the pump
Impeller jammed
Turn off the pump and remove
the obstruction
5. TROUBLESHOOTING

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Model
HYSP850D
Voltage –v
230v –50Hz
Power –w
850
Max Flow Rate –l/h
17500
Head –m
10
Max Depth –m
7
Outlet Hose Size Inlet Diameter 33 / 40 / 50 / 60mm
Max Solid Diameter –mm
35
Max Water Temperature - °C
35
Weight –kg
6.5
6. SPECIFICATION

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7.0 Genpower Ltd confirms that this Hyundai product conforms to the following
CE Directives;
LVD Directive: 2014/35/EU
EMC Directive: 2014/30/EU
Directive ROHS 2011/65/EU
EC DECLARATION OF CONFORMITY
The undersigned. As authorised by: Genpower Ltd
Declares that the following equipment manufactured under licence by Hyundai Korea
Conforms to the Directive:-
2000/14/EC (as amended)
Of the European Parliament and of the council on the approximation of the laws of the Member
States relating to the noise emission in the environment by equipment for the use outdoors.
Equipment Category: Garden Machinery
Product Name/Model: HYSP850D
Type/Serial No: Electric Submersible Pump
Net installed power: 850w
The technical documentation is kept by: Roland Llewellin, Genpower Ltd
Isaac Way, Pembroke Dock,
Pembrokeshire, SA72 4RW.
The conformity assessment procedure followed was in accordance with annex V of the Directive.
Notified Body: Grand-Duche De Luxembourg
Ministere du Developpement Durable
et des Infrastructures L-2938 Luxembourg
Certification n° e13*2016/1628*2017/656SRA1/P*0081*0
Measured Sound Power Level: 56dB
Guaranteed Sound Power Level: 56dB
A copy of this certificate has been submitted to the European Commission and the EU Member
State United Kingdom.
Place of Declaration: Pembroke Dock, SA73 4RW
Date: 07/03/2018
Signed by: Roland Llewellin
Position in Company: Managing Director
Name and address of manufacturer or Authorised representative:
Genpower Ltd
Isaac Way, Pembroke Dock,
Pembrokeshire, SA72 4RW
7. DECLARATION OF CONFORMITY

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8.0 We do not offer a take back scheme for the recovery of Waste Electrical Electronic
Equipment (WEEE) & Batteries.
Instead the responsibility to dispose of WEEE and or batteries is passed onto you by
us.
So when it becomes necessary to dispose of your machine you must take it to your
Local Civic Amenity Site.
For further information please contact your Local Authority for disposal advice.
8.1 You MUST make sure that all unused oil and fuel is disposed of correctly either
beforehand or at your local Civic Amenity Site.
Under NO circumstances must any fuel or oil be put down any drains.
8.2 Certain products contain WEEE waste which should not be disposed
of in your domestic waste.
8.3 You MUST recycle WEEE in accordance with your local authority or
recycling centre.
8.4 Certain products contain batteries which should not be disposed of
in your domestic waste.
8.5 You MUST recycle batteries which should not be disposed of in your
domestic waste.
8.6 Unwanted packaging and materials should be stored and taken to a recycling centre
so they can be disposed of in a manner which is compatible with the environment.
8.7 The following symbol means you should ‘Reduce – Reuse -
Recycle’
8.8 We are members of VALPAK National Compliance Scheme and our registration
number is RM08660.
8.9 For further information about disposal please contact your Local Authority.
8.10 You can also get more advice and guidance about recycling at the following website
http://recycle-more.co.uk
8.11 Should you pass this product on to another user either sold or loaned, you MUST
pass on this manual.
This will make sure that all other users can use and maintain this machine safely.
8. PRODUCT DISPOSAL & RECYCLING

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9.0 ADDRESS
9.1 FAX
9.2 SUPPORT
9.3 WEBSITE
Genpower Ltd, Isaac Way,
London Road, Pembroke Dock,
Pembrokeshire.
SA72 4RW. UK
[phone]
[e-mail]
www.hyundaipowerproducts.co.uk
10.0
11.0 Our manuals are constantly being reviewed and updated.
However if you find an error, omission or something you find unclear, please contact
your dealer for assistance.
11.1 Our latest manuals are also placed online.
9. CONTACT DETAILS
10. WARRANTY
11. MANUAL UPDATES
Proof of purchase will be required before you make a warranty claim.
Full warranty terms and conditions can be found on the HYUNDAI POWER
PRODUCTS website:
www.hyundaipowerproducts.co.uk

Importer:
GENPOWER LTD
Isaac Way, London Road
Pembroke Dock, UNITED KINGDOM, SA72 4RW
T: +44 (0) 1646
687 880 F: [phone]
E: [e-mail]
www.hyundaipowerproducts.co.uk
Imported/Distributed by GENPOWER LTD for The United Kingdom & Ireland
Licensed by Hyundai Corporation, Korea