Hyundai power products HYWP4300X User manual

WATER PUMP
HYWP4300X
USER MANUAL

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Page 3
4 –7
8
9
10 –11
12 –13
13 –15
15
16
17
18
1. SAFETY
2. PART LOCATIONS
3. FUEL
4. SETUP
5. OPERATION
6. MAINTENANCE
7. TROUBLESHOOTING
8. SPECIFICATION
9. STORAGE & TRANSPORTATION
10. CONTACT DETAILS / WARRANTY
11. DECLARATIONS of CONFORMITY 19
CONTENTS

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1.1. The operator of the machines;
1.1.1. Responsiblefor and has a duty of carein making sure that the machine is operated safely
and in accordance with the instructions in this user manual.
1.1.2. Should never be left it in a condition which would allow an untrained or unauthorised
person/s to operate thismachine.
1.1.3. All due care and diligence should be taken by the operator for the safety of and with regard
to those around whilst using the machine, to include but not limited to; elderly, children, pets,
livestock and property.
1.1.4. Some or all of the following PPE, Warning Signs and symbols may appear throughout this
manual and you must adhere to their warning. Failure to do so may result in personal injury.
Personal ProtectiveEquipment(PPE)
Warning Signs and Symbols – FOLLOW safety messages to avoid or reduce risk of injury or death.
READ MANUAL
DANGER-indicates WARNING-indicates CAUTION - indicates NOTE -indicatesa
hazard whichifnot hazard which ifnot hazard which if not situationthatcould
avoided could result in avoidedcould resultin avoided might result easily result in
seriousinjuryor seriousinjuryor in minor or equipment damage.
death. death. moderate injury.
1.2. Carbon Monoxide.
1.2.1. Carbon Monoxide is a colorless and odorless gas , inhaling this gas can cause death
as well as serious long term health problems such as brain damage.
1.2.2. The symptoms of carbon monoxide poisoning can include the following;
headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.SAFETY
1.2.3. Carbon Monoxide symptoms are similar to flu, food poisoning, viral infections
and simply tiredness. That’s why it’s quite common for people to mistake this very
dangerous poisoning for something else.

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1.2.4. To avoid Carbon Monoxide poisoning DO NOT Use Petrol/Dieselpowered equipment
inside a home or garage even if doors and windows are open.
1.2.5. If you think you or someone around you has been affected by Carbon Monoxide
poisoning;
• Get fresh air immediately.
• Open doors and windows, turn off machine and leave the affected area.
• Open doors and windows, turn off machine and leave the affected area.
• See your doctor immediately or go to hospital and let them know that you suspect Carbon
Monoxide poisoning.
1.2.6. DO NOT use in an enclosed area or a moving vehicle.
1.3 General fuel safety.
1.3.2. Fuel Safety additional information can be obtainedfrom the Health and Safety Executive
(HSE) document SR16.
All fuels are Flammable.
1.3.3. Keep away from all ignition sources i.e. heaters, lamps, sparks from
grinding or welding.
1.3.4. Hot workon tanksthat have contained fuel is extremelydangerous and
shouldnot be carriedout.
1.3.5. Keep work area cleanand tidy.
1.3.6. Clean up all spills promptly using correct methodsi.e. absorbent granules and
a lidded bin.
1.3.7. Disposeof wastefuels correctly
1.4. Petrol safety.
1.4.1. Always fuel and defuel inwell-ventilated area.
Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested itemsare asfollows, but are not limited too.
Hand protection.
Protective clothing.
Respiratory protective equipment should be
used when in an unventilated area.

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1.4.1.1. When defuelingalways use a propriety fuel retriever.
1.4.1.2. Always carry fuel in the correct and clearly marked container.
1.4.2. Additional safety.
1.4.2.1. Intended use is for pumping the water that is not intended for human
consumption. Pumping flammable liquids, such as petrol or fuel oils, can
result in a fire or explosion, causing serious injury. Pumping sea water,
beverages, acids, chemical solutions, or any other liquid that promotes
corrosion can damage the pump.
Always be sure to include this manual when selling, lending, or otherwise
transferring the ownership of this product.
Never allow children or anyone unable to fully understand the directions
given in the manual to use themachine.
During transportation close the fuel cock and the fuel tank cap.
Empty the fuel tank during transportation on long distances or rough roads.
1.4.2.5.
1.4.2.6.
1.4.2.7.
Don’t use the engine pump near people oranimals.
Do not use the pump set close to cables or electrical equipment.
Keep the running (or still hot) pump away from any inflammable material.
Check thepump each day toensure that each device, whether for safety or
otherwise, is functional.
1.4.2.11. Never use a damaged, modified, or improperly repaired or assembled pump. Do not
remove, damage or deactivate any of the safety devices.
Never carry out operations or repairs on your own that are other than routine
maintenance. Call specialized and authorized workshops only.
1.4.2.13. Keep the pump set in a dry place, raised off the ground and with the tanks empty.
1.4.2.14. If your pump is no longer usable, dispose of it properly without damaging the
environment by handing it in to your local Dealer who will arrange for its correct
disposal.
1.4.2.15. Take it to your dealer who will dispose of it properly. Always call your dealer for any
clarification or priority action.
1.4.2.2.
1.4.2.3.
1.4.2.4.
1.4.2.8.Be careful with the muffler or other hot engine parts. During
transportation close the fuel cock and the fuel tank cap. Empty the fuel
tank during transportation on long distances or rough roads.
1.4.2.9.Only use the pump in well-ventilated places, do not operate the pump
in explosive or flammable atmospheres or in closed environments.
1.4.2.10.
1.4.2.12.

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1.4.3.1.
1.4.3.2.
Look around and underneath the pump for signs of oil or gasoline leaks.
Remove any excessive dirt or debris, especially around the engine muffler, and recoil
starter.
1.4.4.1. Check that all nuts, bolts, screws, hose connectors and clamps are tightened.
Check the general condition of the hoses. Be sure the hoses are in serviceable
condition before connecting them to the pump. Remember that the suction
hose must be reinforced construction to prevent hose collapse.
Check that the sealing washer in the suction hose connector is in good
condition.
Check that the hose connectors and clamps are securely installed.
Check the the strainer is in good condition and is installed on the suction
hose.
N.B. If there is the slightest of air leaks in the suction side, the pump will not
prime.
1.4.6. Check the Engine
Check the engine oil level. Running the engine with a low oil level can cause
engine damage.
Check the air filter. A dirty air filter will restrict air flow to the carburetor,
reducing engine and pump performance.
Check the fuel level. Starting with a full tank will help to eliminate or reduce
operating interruptions for refueling.
1.4.3. Check the General Condition of the Pump
1.4.4.Look For Signs Of Damage
1.4.5.Check The Suction And Discharge Hoses
1.4.5.1.
1.4.5.2.
1.4.5.3
1.4.5.4.
1.4.6.1
1.4.6.2.
1.4.6.3.

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14
1
13
2
12
3
4
11
5
10
6
9
8
7
3 –Air filter
7 –Rubber mount
11 –Stop button
4 –Choke lever
8 –Throttle
12 –Suction port
1 –Carrying handle
5 –Recoil handle
9 –Rubber foot
13 –Discharge port
2 –Spark plug
6 –Fuel tank
10 –Pump drain plug
14 –Pump primer cap
1 –Choke lever
2 –Air filter cover
3 –Primer bulb
4 –Fuel tank
5 –Spark arrester/exhaust
6 –Starter recoil handle
2.PART LOCATIONS

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Petrol is highly inflammable. Avoid smoking or bringing any
source of ignition or naked flame near fuel,this includes tools
which can cause sparks such as grinders and drills. Before re-
fueling make sure the engine has been stopped and allowed to
cool down. Choose an outdoor area at least 10m from fuel
storagepoint.
How to mix the Petrol/Oil mixture.
3.6.1. Measure the requiredquantitiesof unleaded petrol and 2 strokeoil.
3.6.2. Put some of theunleadedpetrol into an approved clean container.Mark the container
stating that it is an unleaded petrol / 2-stroke oil mixture.
3.6.3. Pour in all of the 2 strokeoil. Mix the mixtureuntil well mixed.
3.6.4. Pour in the remaining unleaded petrol and mix well for at least one minute. If
the mixture has not been fully mixed there is a danger of the piston jamming due to
insufficient oil.
3.FUEL
DO NOT use straight unleaded fuel.
DO NOT use 4-stroke engine oil.
YOU MUST use an unleaded fuel and Semi-
synthetic 2-stroke oil mixture.
For the first time ONLY a mixing ratio of 25:1
should be used to lubricate all engine parts to an
optimum level. Thereafter the mix is 40:1.
3.3.
3.4.
3.5.
3.5.1.
3.6
Fueling The Machine
3.7
3.7.1.Untwist and remove the fuel cap (1),
make sure that the fuel tank inlet is
kept free of any debris and DO NOT
allow any debris to enter the fuel
tank (2).
3.7.2.
3.7.3.
3.7.4.
DO NOT overfill - fill to approx. 80%
of normal full capacity to allow for
expansion.
Replace the fuel cap and make sure
it is fully tightened. DO NOT use the
machine without having the fuel
cap fitted.
Fuel mixture which has not been used for over a month or more will clog the
carburettor causing the engine to operate incorrectly. DO NOT dispose of used fuel
down a drain or allow it to drain into a warehouse. YOU MUST dispose of unused
fuel at an authorised recycling point.
2-Stroke Oil
Unleaded
Petrol

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4.1. Pump placement.
4.1.1.
4.1.2.
4.1.3.
4.1.4.
For best pump performance, place the pump near the water level, and
use hoses that are no longer than necessary. This will enable the pump
to produce the greatest output with the least self-priming time.
As head (pumping height) increases, pump output decreases. Thelength,
type, and size of the suction and discharge hoses can also significantly
affect pump output.
Discharge head capability is always greater than suction head capability,
so it is important for suction head to be the shorter part of total head.
Minimizing suction head (placing the pump near the water level) is also
very important for reducing self-priming time. Self-priming time is the
time it takes the pump to bring the water along the distance of the
suction head during initial operation.
4.2. Suction head installation.
4.2.1.
4.2.2.
4.2.3.
4.2.4.
4.2.5.
4.2.6.
Use a rigid hose, hose connector and hose clamp provided with the
pump. The suction hose must be reinforced with a non-collapsible
wall or braided wire construction to prevent suction hose collapse.
The suction hose should be no longer than necessary. Pump
performance is best when the pump is near the water level, and the
hoses are short.
Never use a suction hose with an inside diameter less than 25 mm (1
inch).
Use a hose clamp to securely fasten the hose connector to the suction
hose in order to prevent air leakage and loss of suction. Verify that the
hose connector sealing washer is in good condition.
Install the strainer (provided with the pump) on the other end of the
suction hose, and secure it with a hose clamp. The strainer will help to
prevent the pump from becoming clogged or damaged by debris.
Securely tighten the hose connector on the pump suction port.
4.SETUP

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4.3. Discharge hose installation.
4.3.1. Attach a hose and hose connector to the pump’s discharge port. It is best
to use a short, large-diameter hose, because this will reduce fluid friction
and improve pump performance. LayFlat hose can be used.
4.3.2. A long or small-diameter hose will increase fluid friction and reduce
pump output.
4.3.3. If the discharge hose is equipped with a shutoff valve or nozzle, do not
shut off the discharge water for a long period of time, as that could
cause the pump to overheat.
Hose clamp

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DO NOT operate the pump in a dry state.
Operating the pump dry will destroy the pump seal. If the pump has been operated dry,
stop the engine immediately, and allow the pump to cool before priming.
5.1. Priming the pump.
5.1.1. Before starting the engine, remove the filler cap from the pump
chamber, and completely fill the pump chamber with water. Reinstall the
filler cap, and tighten it securely.
5.2. Starting engine.
5.2.1. Rest the unit on a flat, firm place.
5.2.2. To start a cold engine, move the choke lever (2)
UP to the CLOSED or START position.
5.2.3. Move the throttle lever (1) away from the IDLE
position, but no further than the halfway point.
5.2.4. While holding the unit firmly, pull out the starter
rope quickly until engine fires.
5.2.5. Move the choke lever (2) DOWN to the OPEN or
RUN position, and pull out the starter rope
quickly to start engine. DO NOT let go of the
recoil starter handle instead allow it to return
slowly.
5.2.6. Allow the engine to warm up for several minutes beforestarting
operation.
When restarting the engine immediately after stopping it, leave the
choke open in the RUN position and push the primer pump several
times.
Over-choking can make the engine hard to start due to excess fuel.
When the engine fails to start after several attempts, open the
choke and repeat pulling the rope, or remove the spark plug and dry
it.
5.OPERATION

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5.3. Setting engine speed.
5.3.1. After starting the engine, move the throttle
lever (1) clockwise to the HIGH position (2)
and check pump output.
5.3.2. Pump output is controlled by adjusting
engine speed. Moving the throttle lever in
the HIGH direction (2) will increase pump
output, and moving the throttle lever (anti-
clockwise) in the LOW direction (3) will
decrease pump output.
5.4. Stopping the engine.
Except for an emergency, avoid stopping the engine while pulling the
throttle lever.
After use, remove the pump drain plug, and drain the pump chamber.
Remove the filler cap, and flush the pump chamber with clean, fresh
water. Allow the water to drain from the pump chamber, then
reinstall the filler cap and drain plug.
5.4.1. Move the throttle lever (1) to the LOW position and run the engine for a
half minute.
5.4.2. Press the STOP button until engine fully stops.
5.5. Adjusting the idling speed.
Warm up the engine before adjusting the idling speed.
5.5.1. When the engine stopsfrequently at idling mode, turn the adjusting
screw clockwise.
6. MAINTENANCE
Before cleaning, inspectingor repairing the water,make sure that
the engine has stopped and cooleddown. Disconnectthe spark
plug to avoid accidental engine starts.
Check all nuts and screws are securely tightened and no parts are missing.
6.1.3. Before usingmachine replaceany missingfixing nutsand screws.
Check for leakage offuel.
6.1.5. Clear up all fuel spillsimmediately, repair any leaks before starting the engine.
6.MAINTENANCE
6.1. Daily Inspection
6.1.2.
6.1.4.

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6.2. Air filter.
Checkthe air filter monthly.
6.2.2.To remove filter, undo the hex-screw
with an Allen key to reveal filter
element.
6.2.3.Clean the element in warm
soapy water as necessary. Dry
completely before installing.
6.2.4.You must clean more
frequently if used under very dusty
conditions.
Replace damaged filter.
6.2.5.
6.2.6.DO NOT run machine without
filter fitted.
Spark plug.
Check the sparkplug every 50 hours of use and clean the gap with a wire
brush. The gap should be set to 0.6 –0.7mm. When replacing with a new
plug, use a Champion RCJ-6Yor NGK BPMR7A.
The spark plug MUST be fully tightened otherwise the engine will
overheat causing damage. Always complete the following steps with the engine
6.3.2. Undo retaining screw and lift spark plug cover clear.
6.3.3. Disconnect the spark plug cap carefully.Do not pull on the HT lead instead
pull on the spark plug cap .
6.3.4. Using the supplied spark plug wrench unscrew the spark plug.
6.3.5.
in an anti-clockwisedirection.
6.3.6.
Check the spark plug visually for damage and electrode consumption,
remove the carbon deposits.
6.3.7.
Checkthe gap with a feeler gauge andturn the electrode on the right
distanceof 0.6 to 0.7mm.
To re-insert spark plug tighten up gently by hand to avoid cross threading,
once done tighten it using a box spanner ¼ turn more.
6.3.9. Make sure the sparkplugis tightened correctly otherwisedamage can occur.
6.3.10. Refit the sparkplug cap onto the sparkplug.
6.3.1.
6.3 .
6.2.1.
off and cooled.

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The use of any spark plug other than the one designated may result
in the engine failing to run correctly becoming overheated and
damaged.
6.4. Fuel filter.
A clogged fuel filter can cause lack of power and poor pickup.
6.4.1. Remove thefuel cap (1) and empty the
remainingfuel into an approved container.
6.4.2. With a small wire hook, pull the fuel line and filter
(2) out of tank.
6.4.3. Disconnectthefilterassembly.
6.4.4. If necessary,replace withnew filter or clean by
blowing air insideout.
7. TROUBLESHOOTING
STARTING FAILURE
CHECK
POSSIBLE CAUSE
CORRECTIVE ACTION
Fuel tank
Incorrect fuel
Drain tank and fill with correct
fuel
Fuel filter
Fuel filter element is clogged
Clean and/or replace
Carburetor adjustment
Out of normal range
Adjust
No spark
Spark plug is wet or fouled
Dry and clean
Incorrect gap
Adjust to correct gap 0.6mm to
0.7mm
Spark plug
Disconnected
Connect
ENGINE STARTS BUT KEEPS STOPPING –HARD TO RE-START
CHECK
POSSIBLE CAUSE
CORRECTIVE ACTION
Fuel tank
Incorrect or stale fuel
Drain tank and fill with correct
fuel
Carburetor adjustment
Out of normal range
Adjust
Exhaust port
Excessive carbon build up
Clean
Air Filter
Blocked with dust
Wash and/or replace
Cylinder fins/Fan cover
Blocked with dust
Clean
PUMP
CHECK
POSSIBLE CAUSE
CORRECTIVE ACTION
Pump does not turn
Engine does not start
Refer to engine manual
Impeller stuck/stiff
Dis-assemble and clean
Pumping volume low
Air gap at suction side
Check for air leaks
Failed mechanical seal
Replace seal
High suction lift
Lower lift height
Pump not drawing in water
Not primed
Prime
Air allowed to enter mechanical
seal
Replace seal
Suction of air at suction side
Check all seals at suction side
Drain plug loose
Tighten/check seal
7.TROUBLESHOOTING

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8.SPECIFICATION

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9.10. Transporting the machine.
9.11 When transportingthe machine make sure that no fuel is allowed to leak out.
DO NOT allow the pump to come into contactwith persons, animals and property.
If you do notfollowthese steps, deposit may arise in the
carburettor. This will cause starting difficultiesand may
cause permanent damage.
9.1. Perform all the general maintenancethat the maintenancesection of your ‘User Manual’ is
recommended.
9.2. Clean the outside of themachine.
9.3. Remove all fuel from the fuel tank.
9.4. After all thefuel is drained,start theengine.
9.5. Allow the engine to run in idle until engine stops alone. This allowsthe fuel to be
removedfrom the carburetor.
9.6. Allow engine to cool down (about5 minutes).
9.7. Use a sparkplug wrench,removethe sparkplug.
9.8. Pour 1 teaspoonof clean2-cycle oil into the combustion chamber.Slowly pull the starter
rope severaltimes to coat internalcomponents.Replacethe sparkplug.
9.9. Store the machine in a cool,dry place away from any sourceof ignition suchas an
oil burner, waterheater etc.
9.STORAGE & TRANSPORTATION

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Genpower Limited, Isaac Way, Pembroke Dock,
Pembrokeshire,SA724RW,UK.
[phone]
[email protected]
10.1. Postaladdress
10.2. Telephone
10.3. Email
10.4. Website www.hyundaipowerproducts.co.uk
For warranty information, please visit www.hyundaipowerproducts.co.uk
Proof of purchase will be required before you make a warranty claim.
11. WARRANTY
10.CONTACT DETAILS

Page 19
12.DECLARATION OF CONFORMITY
EC Declaration of Conformity
We hereby declare that the machine detailed in this declaration complies to all the relevant provisions of the following
EC directives.
• 2006/42/EC The Machinery Directive
• 2014/30/EU Annex ll Electromagnetic Compatibility Directive
• 2016/1628/EC The Emission of Gaseous and Particulate Pollutants from internal Combustion engines
• 2000/14/EC Noise Emissions in the Environment by Equipment for use Outdoors.
And is in conformity with the applicable requirements of the following documents:
• EN ISO 11806-1:2011
• EN ISO 10517:2019
Declaration for 2000/14/EC Noise Emissions in the Environment by Equipment for use Outdoors.
Notified Body for EC Directive 2000/14/EC TÜV Rheinland (Shanghai) Co., Ltd.
Product Details
Brand : HYUNDAI
Model : HYWP4300X
Description : Petrol Water Pump
Name and address of technical documentation holder and EU distributor:
Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK.
Signed by:
Roland Llewellin, Managing Director
Date: 16/04/2020

Importer:
GENPOWER LTD
Isaac Way, London Road
Pembroke Dock, UNITED KINGDOM, SA72 4RW
T: +44 (0) 1646
687 880 F: [phone]
E: [e-mail]
www.hyundaipowerproducts.co.uk
Imported/Distributed by GENPOWER LTD for The United Kingdom & Ireland
Licensed by Hyundai Corporation, Korea