Hyundai HL930A Manual

WHEEL LOADER
OPERATION & MAINTENANCE
MANUAL
HL930A
HL930A XT
Serial No.

INTRODUCTION
1. EC Declaration of Conformity................ 0-1
2. Disclaimer............................................. 0-2
3. Foreword............................................... 0-3
4. Emission-related components war-
ranty (USA and CANADA only)..............0-4
5. Before servicing this machine................0-5
6. Table to enter serial no. and distributor.. 0-6
7. EC regulation approved......................... 0-7
8. Safety labels..........................................0-8
9. Machine data plate.............................. 0-18
GUIDE
1. Guide...................................................0-19
SAFETY HINTS
1. California proposition 65........................1-1
2. Safety rules............................................1-2
SPECIFICATIONS
1. Major components.................................2-1
2. Specifications........................................2-2
3. Weight................................................... 2-6
4. Specifications for major components.....2-7
CONTROL DEVICES
1. Cabin devices........................................3-1
2. Cluster...................................................3-2
3. Monitor (7 inch touch screen).............. 3-14
4. Switches..............................................3-51
5. Control devices....................................3-58
6. Air conditioner and heater................... 3-63
7. Others................................................. 3-66
OPERATION
1. Suggestion for new machine................. 4-1
2. Check before starting the engine...........4-2
3. Starting and stopping the engine...........4-3
4. Warming-up operation........................... 4-7
5. Operation of working device.................. 4-8
6. Travelling of the machine....................... 4-9
7. Efficient working method..................... 4-14
8. Adjustment of the work equipment...... 4-20
9. Operation in special work sites............4-21
10. Storage................................................4-22
11. Exhaust system cleaning.....................4-24
12. Attachment manually lowering (En-
gine stopped)...................................... 4-26
TRANSPORTATION
1. Road travelling.......................................5-1
2. Preparation for transportation................ 5-2
3. Loading the machine............................. 5-3
4. Fixing the machine................................ 5-4
5. Loading and unloading by crane............5-6
6. Towing the machine...............................5-7
MAINTENANCE
1. Instruction..............................................6-1
2. Tightening torque.................................. 6-4
3. Specification of fuel, coolant and lu-
bricants..................................................6-6
4. Maintenance checklist...........................6-8
5. Maintenance chart...............................6-11
6. Servicing instructions.......................... 6-14
7. Electrical system................................. 6-54
8. Air conditioner and heater................... 6-57
TROUBLESHOOTING GUIDE
1. Engine................................................... 7-1
2. Electrical system................................... 7-2
3. Power train system................................ 7-3
4. Hydraulic system................................... 7-4
OTHERS
1. Quick Coupler........................................8-1
INDEX..............................................9- 1
CONTENTS

1. EC DECLARATION OF CONFORMITY
This declaration of conformity is issued under the sole responsibility of manufacturer:
HYUNDAI CONSTRUCTION EQUIPMENT CO., LTD.
12th Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-gu,
Seoul 03058, Korea
Hyundai Construction Equipment Europe N.V located at Hyundailaan 4, 3980 Tessenderlo, Belgium, as authorized
representative in the European Community is authorized to compile the technical construction file and declares that the
product:
Type: *********
Model: ******
Serial number (PIN): *****************
is in conformity with the relevant provisions of the Community harmonization legislation:
2006/42/EC - Machinery directive
2014/30/EU - Electromagnetic compatibility directive
2000/14/EC - Noise emission outdoor equipment directive
2002/44/EU - Exposure of workers to vibration risks directive
their amendments, and other applicable directives.
EMC (2014/30/EU)
Certificate number: ***********
Date: DD/MM/YYYY
Notified body: ************
Noise levels (2000/14/EC)
Certificate number: *****************
Date: DD/MM/YYYY
Conformity assessment proc.: Annex VIII Full Quality Assurance
Notified body: *****************
*************
Measured sound power level: nnn.n dB(A)
Guaranteed sound power level: nnn.n dB(A)
Engine information
Manufacturer : *********
Engine model name : ********
Type-approval number : ***********
Stage (Regulation) : STAGE ** (**/**/**)
Gross Power (SAE J1995) : ***kW / ****rpm
Net Power (SAE J1349) : ***kW / ****rpm
Harmonized standards, other technical standards and specifications applied:
EN 474-1:2006+A*:**** (EMM - Safety - Part 1); EN 474-3:2006+A*:**** (EMM - Safety - Part 3); EN ISO
3471:2008 (EMM - ROPS: Lateral/Vertical/Longitudinal loads); EN ISO 3449:2008 (EMM - FOPS: Level II cabin);
ISO 2631-1:1997 & ISO 2631-1:1997/Amd1 :2010 (Whole-body vibration); EN ISO 5349-1:2001 &EN ISO 5349-2:2001
& EN ISO 5349-2:2001/A1:2015 (Hand-arm vibration)
**********
Managing Director
Place, date of issue:
(Original instruction)
Tessenderlo Belgium, DD MM YYYY
0-1

2. DISCLAIMER
THIS TRANSLATION IS BASED UPON THE ORIGINAL ENGLISH OPERATION AND MAINTE-
NANCE MANUAL.
THE ENGLISH VERSION SHALL PREVAIL OVER THE TRANSLATION IN CASE OF ANY LE-
GAL DISPUTE.
0-2

3. FOREWORD
This manual contains a number of instructions and safety recommendations regarding driving, handling,
lubrication, maintenance, inspection and adjustment of the machine.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual at hand and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with the EC directive "2006/42/EC".
1) Read and understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in
your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious acci-
dent, if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended use that is not specifically prohibited, you must be sure
that it is safe for you and others. In no event should you or others engage in prohibited uses of
actions as described in this manual.
Some illustrations in this manual show details or attachments that can be different from your ma-
chine. Covers and guards might have been removed for illustrative purposes.
2) Inspect the job site and follow the safety recommendations in the safety hints section before op-
erating the machine.
3) Use genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from
non-genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not be
reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available information
for your machine or for questions regarding information in this manual.
0-3

4. EMISSION-RELATED COMPONENTS WARRANTY (USA and CANADA
only)
Hyundai shall have obligation under the EPA (Environmental Protection Agency) regulation of warranty
about Emission-related components. This warranty shall exist for 3,000 hours or five years, whichever
occurs first.
Naturally, this warranty does not cover to damage arising from accident, misuse or negligence, use of
non-Hyundai parts, or from alterations not authorized by Hyundai.
Emission-related components according to the EPA regulation.
1) Air-induction system.
2) Fuel system.
3) Ignition system.
4) Exhaust gas recirculation systems.
5) After treatment devices.
6) Crankcase ventilation valves.
7) Sensors.
8) Electronic control units.
0-4

5. BEFORE SERVICING THIS MACHINE
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precau-
tions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provincial
or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
How to adjust the language of monitor
User can select preferable language and all displays are changed the selected language.
Please refer to the page 3-39 for the monitor.
0-5

6. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine serial no.
Engine serial no.
Manufacturing year
Manufacturer Hyundai Construction Equipment co., Ltd.
Address 12th fl., Hyundai Bldg 75, Yulgok-ro, Jongno-Gu,
Seoul, 03058, Korea
Distributor for U.S.A Hyundai Construction Equipment U.S.A., Inc.
Address 6100 Atlantic Boulevard Norcross
GA 30071
U.S.A.
Distributor for Europe Hyundai Construction Equipment Europe N. V.
Address Hyundailaan 4
3980 Tessenderlo
Belgium
Dealer
Address
0-6