HYVA TITAN EVO User manual

MOUNTING INSTRUCTION IN-CAB CONTROL
MOUNTING
INSTRUCTIONS
TITAN EVO IN-CAB CONTROL

TITAN EVO IN-CAB CONTROL
subject to change without notice Page 1of 16 CH-HL-MI-018/ 15-10-2021 / VP AB
REVISIONS:
AB
15-10-2021
VP
POS 1 (PROPORTIONAL AIR CONTROL) REPLACED WITH NEW
PART NO.
AA
30-11-2020
VP
DOCUMENT CREATION
REV
DATE
BY
COMMENTS

TITAN EVO IN-CAB CONTROL
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TITAN EVO IN-CAB CONTROL COMPONENTS
EACH IN-CAB CONTROL CONFIGURATION MAY HAVE DIFFERENT NUMBERS OF VALVES BELOW, WE
SHOW ALL THE PARTS THAT ARE AVAILABLE FOR TITAN EVO IN-CAB CONTROL.
Pos.
Part Number
Description
01
14750442
PROPORTIONAL AIR CONTROL
02
14750455
TIP CONTROL AIR-3/2 BUTTON
03
14750460
TIP CONTROL AIR-4/3 BUTTON
04
SEE TABLE
VALVE MOUNTING KIT
4.1
INCLUDED IN KIT
G1/8” AIR PLUG WITH O RING
4.2
INCLUDED IN KIT
PLAIN WASHER M5
4.3
INCLUDED IN KIT
SCREW TCE M5x105 UNI 5931
4.4
INCLUDED IN KIT
O-RING 2087
4.5
INCLUDED IN KIT
SPECIAL SCREW TCE M5x53.5
05
34040415
AIR FITTING G1/8" - 4mm
06
34001012
AIR HOSE
07
SEE TABLE
CONNECTION PLATE
08
SEE TABLE
VALVE MTG BRACKET
09
AE030444
BASE PLATE ASSY
10
AE030443
STAND PLATE
11
3020034
CYL. HEAD BOLT M6x16
12
45110106
PLAIN WASHER M6
13
45110210
SPRING WASHER M10
14
45110110
PLAIN WASHER M10
15
45081015
LOCK NUT M10
16
45011014
HEX-HEAD BOLT M10x30
17
59000382
STICKER KIT

TITAN EVO IN-CAB CONTROL
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1
2
3
4.1
4.3
4.2
4.4
4.5
5
6
7

TITAN EVO IN-CAB CONTROL
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12
14
15
13
8
9
10
11
16
17

TITAN EVO IN-CAB CONTROL
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STEP 1:
REPLACE EXISTING AIR FITTINGS WITH G1/8”x 4 mm AIR FITTINGS
Figure 1
PART NO: 14750442
-REMOVE EXISTING A1 & B1 FITTING AND REPLACE IT WITH G 1/8”X 4 MM AIR FITTINGS
(34040415).
-KEEP EXISTING AIR FITTING AT P PORT FOR AIR INLET.
Figure 2

TITAN EVO IN-CAB CONTROL
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PART NO: 14750455
-REMOVE EXISTING AIR FITTING AT “IN” PORT AND PLUGGED IT WITH “G 1/8” AIR PLUG”
(INCLUDED IN VALVE MOUNTING KIT)
-KEEP EXISTING AIR FITTING AT A2 PORT.
Figure 3
PART NO: 14750460
-REMOVE EXISTING A3 & B3 FITTINGS AND REPLACE IT WITH G 1/8”X 4 MM AIR FITTINGS
(34040415).
-PLUGGED THE IN PORT WITH “G 1/8” AIR PLUG” (INCLUDED IN VALVE MOUNTING KIT)
Figure 4

TITAN EVO IN-CAB CONTROL
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STEP 2:
REMOVE ALLEN SCREWS M5 FROM ALL SECTIONS EXCEPT THE LAST
ONE IN THE ROW TO OPEN THE P-LINE (USE 2.5 MM HEXAGON KEY)
Figure 5

TITAN EVO IN-CAB CONTROL
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STEP 3:
REMOVE THE DOWEL PRESENT IN THE O-RING SEAT (USE 2.5 MM
HEXAGON KEY)
Figure 6

TITAN EVO IN-CAB CONTROL
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STEP 4:
FIT THE O-RING (TO SEAL THE P-CONNECTION BETWEEN THE
SECTIONS) IN THE EXTRA SECTIONS
Figure 7

TITAN EVO IN-CAB CONTROL
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STEP 5:
SECURE THE OTHER SECTIONS TO MAIN SECTIONS USING THE
SCREWS INCLUDED IN THE MOUNTING KIT. MAKE SURE THE O-RING
IS POSITIONED CORRECTLY BEFORE TIGHTENING THE SCREWS.
NOTE: 3/2 AIR CONTROL VALVE (14750455) SHOULD BE MOUNTED AT
THE END.
Figure 8

TITAN EVO IN-CAB CONTROL
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STEP 6:
MOUNT THE VALVE MOUNTING BRACKET BY USING THE M6 BOLTS.
Figure 9

TITAN EVO IN-CAB CONTROL
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STEP 7:
MOUNT THE STAND PLATE AND CONNECTION PLATE BY USING M10
BOLTS
Figure 10
-ADJUST STAND PLATE HEIGHT (H mm) BY CUTTING THE PLATE FROM BOTTOM AND DRILL Ø11
mm (2x) HOLES ACCORDING TO THE DIMENSIONS GIVEN.
1
2

TITAN EVO IN-CAB CONTROL
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STEP 8:
POSITIONING THE IN-CAB CONTROL
-DETERMINE THE INCAB MOUNTING POSITION INSIDE THE TRUCK CABIN.
-DRILL Ø11 mm (4x) HOLES AND POSITION THE BASE PLATE ASSEMBLY.
-FIX THE STAND PLATE WITH BASE PLATE ASSEMBLY BY USING M10 BOLTS.
Figure 11
-NOW FIT THE IN CAB CONTROL AND DETERMINE THE LOCATION OF THE CABLE SHAFT.
-DRILL A HOLE WITH A MINIMUM DIAMETER OF 20MM AND ONCE THE 4MM MULTI COLORED
PNEUMATIC HOSE HAS BEEN PASSED THROUGH, SEAL THE HOLE BOTH FROM ABOVE AND
BELOW.
-MAKE SURE TO GUIDE THE HOSES AND THE ELECTRIC CABLES AROUND THE FRONT PIVOT
OF THE CAB TO BE ABLE TO TILT THE CAB FOR SERVICE WITHOUT DISCONNECTING THE
ELECTRIC AND PNEUMATIC CABLES.

TITAN EVO IN-CAB CONTROL
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-KEEP THE CABLES AWAY FROM HEAT SOURCES OR MOVING PARTS. THE CABLES SHOULD
NOW BE LEAD TOWARDS THE VALVE BLOCK, MAKE USE OF THE CABLE BUNDLES OF THE
VEHICLE ITSELF, AND HOLD THE LEADS IN PLACE EVERY 20CM OR SO WITH TIE WRAPS.
STEP 9:
CONNECTING THE IN-CAB CONTROL AND PNEUMATICS
-CONNECT A SEPARATE 6 MM PNEUMATIC HOSE TO THE AUXILIARY AIR TANK (OR OTHER
BODYBUILDER APPROVED PNEUMATIC CONNECTIONS OF THE TRUCK MANUFACTURER) TO
THE IN-CAB CONTROL (AIR INLET) USING THE PROVIDED PUSH IN FITTINGS. YOU MAY
CONNECT THE AIR OUTLET OF THE IN-CAB CONTROL TO A PNEUMATIC HOSE WHICH LEADS
THE OUTLET AIR SOMEWHERE OUT OF THE CABIN. THIS SUPPLY IS SEPARATE FROM THE
MULTI-COLOR HOSE WHICH IS USED TO OPERATE THE HYDRAULIC VALVES.
-NOW YOU CAN CONNECT THE 4MM MULTI CORE COLORED AIR TUBE TO HOOKLOADER
VALVE BLOCK USING THE ALREADY MOUNTED PUSH IN FITTINGS. AS THERE ARE MANY
VARIATIONS OF FUNCTIONS, THERE IS NO STRICT COLOR CODE USED FOR CONNECTING TO
THE VALVE BLOCK. PLUG THE TUBES INTO THE PUSH IN FITTINGS SO THE FUNCTIONS OF THE
CAB AIR CONTROL AND THE VALVE BLOCK RELATE TO EACH OTHER.
-A 3/2 BUTTON TIP AIR CONTROL VALVE IS PROVIDED IN THIS INCAB CONTROL KIT WHICH CAN
BE USED FOR ENGAGING AND DISENGAGING THE PTO.
-TO MAKE A CONNECTION, CONNECT A SEPARATE 6MM PNEUMATIC HOSE TO THE A2 PORT
(SEE STEP 1) AND THEN TO THE PTO. MAKE SURE THERE IS NO OTHER PTO SWITCH
CONNECTED. THIS SUPPLY IS SEPARATE FROM THE MULTI-COLOR HOSE WHICH IS USED TO
OPERATE THE HYDRAULIC VALVES.
Figure 12

TITAN EVO IN-CAB CONTROL
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-IN MOST OF THE CASES ELECTRIC PTO SWITCH FITTED EITHER IN SIGNALLING DISPLAY OR
WITH A STANDARD SWITCH FROM THE TRUCK MANUFACTURAR SO IN THAT CASE ALL PRTS
FROM 3/2 BUTTON TIP AIR CONTROL VALVE ( 14750455) SHOULD BE PLUGED WITH “G 1/8” AIR
PLUG” (INCLUDED IN VALVE MOUNTING KIT).
Figure 13
PART NUMBERS
3 SECTION+PTO
4 SECTION+PTO
5 SECTION+PTO
PNEU. VALVE KIT
AE030411
AE030421
AE030431
CONNECTION PLATE
AE030425
AE030435
AE030445
VALVE MTG BRACKET
AE030439
AE030419
AE030440