Ibml ImageTrac 6000 Series User manual

ibml
ImageTrac Install Guide for Series 6000 Scanners
Version 1.3.1
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How To Use This Manual
Other ImageTrac manuals and information can be found at www.imagetracsupport.com.
The following icons appear throughout this manual to help
draw your attention to areas of importance or special interest.
The Note icon is used to draw your attention to a particular
passage. This information warrants attention but is not critical.
In some cases, the icon denotes extra information that is of
interest but not necessary for safe operation of the ImagTrac.
The Important Information icon marks information such as
steps in a procedure where a mistake may have undesired
results. The information marked by this icon is more important
that information marked with a Note icon.
The Call ibml Customer Support icon indicates where you
should call for information such as part numbers or for
additional assistance.
Waste Electrical and Electronic Equipment (WEEE) Directive
In the European Union, this label indicates that this product
should not be disposed of with household waste. It should be
deposited at an appropriate facility to enable recovery and
recycling.
Important Safety Instructions
Do Not Discard.
Read Before Installing System.
After installing the ImageTrac Scanner, read the Universal
User’s Guide carefully before operation. Follow all operating
and other instructions carefully. Pay attention to the following
symbols:
The Electrical Hazard symbol indicates that there are
dangerously high voltages present inside the enclosure of this
product. To reduce the risk of fire or electric shock, do not
attempt to open the enclosure or access areas of the ImageTrac
where you are not instructed to do so. Refer servicing to
qualified personnel only.
The User Caution symbol indicates a condition where damage
to the equipment or injury to the operator/installer could occur
if operational procedures are not followed. To reduce the risk of
damage or injury, follow all steps and procedures as instructed.
The Danger! Laser Energy symbol indicates that this
equipment contains Class II laser products. Before working on
this equipment, personnel must be laser safety qualified and
use proper eye protection. Do not stare into the laser beam.

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Servicing
Do not attempt to service this unit unless you are specifically
instructed and trained to do so.
Do not attempt to access areas of the unit where dangerous
voltages are present.
Unplug the ImageTrac from the wall outlet and refer servicing to
qualified service personnel under the following conditions:
• The power supply cord is damaged.
• Liquid has been spilled into the enclosure of the unit.
• The product does not function normally by following the
instructions in the User’s Guide. Adjust only those controls
covered in the operating instructions. Improper adjustment
of other controls may result in damage and will often require
rework by a qualified technician to restore the product to its
normal operation.
• The product has been damaged in any way.
• The unit displays a negative and distinct change in
performance.
• The ImageTrac uses batteries in the Host PC and in the
keyboard and mouse. It is the customer’s responsibility to
find the best battery recycling and disposal methods.
Note: For pluggable equipment, the
socket-outlet shall be installed near the
equipment and shall be easily accessible.
Operator Instructions
Operating Temperature
To reduce the risk of operator error or accident, the ImageTrac
should be operated between 15º Celsius (59º F) and 32º Celsius
(90º F). It is the responsibility of the purchaser to ensure that
adequate environmental conditions are maintained in the
equipment operating area.
Local Lighting
The supplier of this equipment does not provide local lighting
as part of the product installation. It is the responsibility of the
purchaser to ensure adequate lighting is provided to reduce
the risk of operator eyestrain or accidents. For information on
lighting conditions, consult the local laws regarding human
factors engineering for the country where the equipment is
installed.
Body Strain/Accident
To reduce the risk of body strain or accident, the operator of
this equipment should avoid repetitive motions, uncomfortable
postures, and take breaks as recommended by local regulation.
Operating Errors
Errors in operation may cause hazards. To reduce this risk,
do not attempt to operate the equipment if you are mentally
impaired due to illness, stress, or if you are under the influence
of medication, alcohol, or other drugs.

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Welcome to the ImageTrac Series 6 Installation Manual. This information
guides you through the process of unpacking and installing the
ImageTrac Scanner.
Tools Required For Installation
7mm socket driver
4mm allen wrench
10mm wrench
8mm wrench (International)
#2 Phillips screw driver
Locking needle nose pliers
Scissors
small flat head screwdriver
External Power Requirements
Operating power for the ImageTrac must meet the following
specifications.
All power to the ImageTrac must be provided on a dedicated circuit.
US: 208/220 V~, 2 Wire + GND
25A 50/60Hz
EU: 230 V~, 1 Wire + PE (Single Phase)
25A 50/60Hz
JA: 200 V~, 2 Wire + GND
25A 50/60Hz
Power Connection Required
US Sites - Units shipped with power cord and 208-240 V, Nema #L6-30
connector
Non US Sites - Power cord supplied by customer to meet local electrical
code
Environmental Considerations
Operating
Temperature
50 to 90 degrees Fahrenheit
Room temperature
(10 to 32 degrees Celsius)
Heat Dissipation Minimum = 6,000 BTUs/Hour
Maximum = 15,000 BTUs/Hour
(Actual output depending on system
configuration and options)
Humidity 20% to 80% non-condensing
Altitude Sea level to 15,000 feet (4,500 meters)
Storage and Shipping -22 to 140 degrees Fahrenheit
(-30 to 60 degrees Celsius)
Noise Level Maximum = 78 dB
Section 1: Introduction

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Section Two: ImageTrac Space Requirements
ImageTrac Scanner Series 6: 6300 Class Single Pocket Frame
36 inches
(91 cm)
32.38 inches
(82.25cm)
24 inches
(61 cm)
29.5 inches
(74.93 cm)
35.12 inches
(89.2048 cm)
33.23 inches
(84.4 cm)
97.85 inches (244.539 cm)
106.769 inches (271.193 cm) With Run-Out
Ventilation and Maintenance Area
Feeder Transport Pocket
Note: The ventilation and maintenance area at the rear of the ImageTrac is essential for safe continuous operation.

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ImageTrac Scanner Series 6: 6400 Class Multiple Pocket Scanner
36 inches
(91 cm)
32.38 inches
(82.25 cm)
24 inches
(61 cm)
29.5 inches
(75 cm)
35.12 inches
(89 cm)
36 inches
(91.44 cm)
33.23inches
(84.4 cm)
134.145 inches (340.728 cm)
143.145 inches (363.588 cm) With Run-Out
Feeder Transport Decision
or
Escalator
Pocket
Ventilation and Maintenance Area
Note: The ventilation and maintenance area at the rear of the ImageTrac is essential for safe continuous operation.
Feeder: 232 lbs 105.23 kg
Transport with monitor: 278 lbs 126.10 kg
Rear camera/Pre-Stacker: 187 lbs 84.82 kg
Decision: 192 lbs 87.09 kg
Escalator: XXX lbs XX.XX kg
Pocket Frame: 172 lbs 78.02 kg
ImageTrac Scanner Series 6 Frame Weights

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Section Three: Unpacking the ImageTrac Series 6 Scanner
Unpacking the system, crated or uncrated, requires a minimum of two people.
International Shipments (Crated)
1. Using an 8mm wrench, remove the four panel brackets to remove the FRONT panel of the crate.
2. Each ImageTrac frame will be tightly packed in a crate. To remove the frame from the crate, begin pulling the frame toward you while gently
rocking it left to right and walking the frame out of the crate. The packing crate is supported on the bottom by four nonskid feet which raises the
bottom of the crate about three inches. Because of this, each frame will need to be gently lowered to the floor as it exits the crate.
3. Remove all packing materials from around the frame. The frame may now be placed in position on the floor.

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Crated Feeder Frame shown with front panel removed.
Be aware of a drop of approximately 3 inches (7.62cm) from the bottom of the
crate to the floor. Exercise extreme caution not to let the ImageTrac drop, and
keep all body parts clear during unpacking.
A touchscreen monitor, a PC box, and an over pack box will be in the crates.
Remove these items from the crate prior to removing the frames. The over pack
box will contain documentation, software and other related information for the
ImageTrac. The contents of this box should be stored in close proximity to the
ImageTrac at all times for service purposes.
4. See steps 5-7 under Domestic Shipments.

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Domestic Shipments (Uncrated)
1. Each frame will arrive secured to its own pallet. The wooden skirt that surrounds the pallet is removable to allow access to the shipping straps.
The shipping straps are anchored by four U bolts in the floor of the pallet.
U Bolts
2. Cut all plastic tie-downs holding the frame to the shipping pallet.
3. With assistance, remove the frame from the pallet by slightly lifting and rolling the frame off the pallet.
4. Remove all packing materials from around the frame.
In addition to the crates, a separate shipment containing a touchscreen monitor, PC box, and an over pack box should be located. The over
pack box will contain documentation, software and other related information for the ImageTrac. The contents of this box should be
stored in close proximity to the ImageTrac at all times for service purposes.

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5. Once the system is unpacked, remove the front frame covers by pulling the black latch on each cover to release the top of the cover. For each
frame, pull the cover forward and lift it off. Set the covers off to the side until the installation is complete.
6. Locate the two hex screws at the top of each of the rear cover. Using a 4mm hex wrench (included in the over pack box), loosen the hex screws and
then remove each rear frame cover. Set the covers off to the side until the installation is complete.
4mm Hex Wrench
7. Move the individual frames into the location where the machine will operate and place the frames in the correct order.
Ensure that no cables are pinched between the frames as they are brought together.
The individual frames are designed to fit through normal size door openings, prior to assembly. The machine will roll once it is fully assembled;
however, it is advisable to move the individual frames into position rather than move the entire machine.

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Section Four: Connecting Frames
1. Locate the connector braces; there should be three for the back and two for the front for each frame-to-frame connection. The connector braces
have four countersunk holes. Locate the brace attach screws; there should be four for each brace. Install the brace with the countersunk holes
facing outward loosely at first; then go back and tighten them once all braces, front and back, are in place.
Important: The Rear Camera Frame uses a pair of nuts (ibml part number 008-00073) to attach the upper front bracket. It is important to
attach this bracket to the Rear Camera Frame before any others. This will ensure all the other frames connect correctly.
Note: It may be necessary, particularly if the floor is uneven, to insert a screwdriver or other tool (10mm hole in connector plate) to aid in
lining up the connector brace holes with the frame correctly. Only one side of the connector plate should be fully tightened with two M5
screws first. This prevents stripping the connector brace screw threads and ensures that the connector brace and frame threads line
up correctly.
Do not use the M5 screws in the connector plate alone to bring the frames into alignment.
Fully tighten all four M5 screws in the connector plate only when the frame holes are correctly aligned to the connector plate holes (See Note).

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2. Repeat step 1 for each frame.
Brace placement on the front of the ImageTrac.
Notice that the upper braces are recessed .

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The ImageTrac Scanner Series 6 ships with a shipping bracket that must
be removed before the Rear Camera and/or the Pocket frames can be
connected.
This shipping bracket can be discarded.
In the Overpack box is a stabilizing brace that must be used to attach the
rear camera frame.
Scanners that have 4 frames or more have two stabilizing braces. These
braces overlap to provide added stability across multiple frames.
Brace placement on the back of the ImageTrac.
Overlapping stabilizing brace on four or more frame scanners.

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Scanners that have four or more frames need extra screws installed to
ensure stability of the scanner.
3. After all connections have been made, secure the ImageTrac in place
by locking the back wheel brake. This can be done by pressing the
brake levers on the back wheels into the down position.

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Section Five: Standard Internal Connections
A. Grounding Straps
Grounding straps connect across the bottom of each frame and from the top of the Main Base Power Supply and daisy chain across the tops of each
additional base power supply.
Grounding straps must be tightened with a wrench for safe and efficient operation of the ImageTrac.
Use a 7mm socket driver or adjustable wrench to secure grounding straps between frame bases.

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B. Power
The following steps address the necessary power connections. All frames must be connected correctly for proper functionality. All connections
should be made with wires crossing inside each frame, ensuring that no cables are crimped or pinched between frames.
Power Connections
Two power cables located in the third frame should be passed through to the Camera frame (Transport frame) and plugged into the power strip
accessible from the rear of the scanner.
The order in which these three power cables are plugged in is not important. Each outlet is the same.

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Base Power Supply Chain Cable
On scanners with 4 frames or more, a black cable with green connections is stored in the Decision Frame, accessible only from the rear of the
scanner. Pass the ends through the frames and plug an end into the green connections on the DC Secondary Master Power Supplies in the
Registration frame and the DC Secondary Add-On Power Supply in the multi-pocket frames.

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Power System Locations in the Registration Frame
AC Inlet
AC Primary
DC Distribution Board
DC Secondary Master

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DC Distribusion on the Registration Frame
BACK VIEW
FRONT VIEW
+5V
+5V RETURN
+28V
+28V RETURN
+24V
+24V RETURN
+5V
+5V RETURN
+28V
+28V RETURN
+24V
+24V RETURN
TB1
TB2
+28V DC
+28V DC RETURN
J14 J15 J3 J2
J1
J4 J5 J6 J7 J8
J9 J10 J11 J12 J13
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THE INFORMATION DISCLOSED BY THIS DOCUMENT
IS CONFIDENTIAL AND ITS USE IS RESTRICTED BY
THE PROPRIETARY RIGHTS CLAIMED BY IMAGING
BUSINESS MACHINES LLC.
TOLERANCES: 1/16" UNLESS OTHERWISE NOTED
DRAWN BY: J.JOHNSON
DC DISTRIBUTION WIRING
SIZE DATE DWG NO REL/REV
B 07/14/2010 DC_Dist_Wiring A.2
SCALE not to scale SHEET
1 OF 1
Imaging Business Machines, LLC
Revisions
jorP/OCPlavorppAetaD noitpircseDveR/leR
524021 .J.J 0102/41/70 DESAELER 1.A
524021 .J.J 0102/32/80 NMULOC "OT" OFNI DEDDA 2.A
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E1
E2
E3
GND SIGNAL
CONN NAME WIRE COLOR SIGNAL NAME/CABLE # TO
E1 (CABLE) +28V DC PWR FOR 150-00147 IJP BOARD
E2 (CABLE) +28V RETURN PWR FOR 150-00147 IJP BOARD
E3 BLACK GND SIGNAL NEXT DISTRUBUTION PCB - E3
J1 (CABLE) 110-00680 150-00139 - J8 PS CONTROLLER
J2 (CABLE) 110-00698 REAL TIME CONTROLLER - P3
J3 (CABLE) +24V DC FAN POWER
J15 (CABLE) +24V DC AUX
J14 (CABLE) +24V DC FAN POWER EXHAUST FANS - CAMERA FRAME
J4 (CABLE) MODULE CONT
J5 (CABLE) MODULE CONT. POWER MICR/FILLER OR POCKET FRAME POSITION 4
J6 (CABLE) MODULE CONT. POWER REGISTRATION OR POCKET FRAME POSITION 3
J7 (CABLE) MODULE CONT. POWER DE-DOUBLE OR POCKET FRAME POSITION 2
J8 (CABLE) MODULE CONT. POWER FEED-UP OR POCKET FRAME POSITION 1
J9 (CABLE) MODULE CONT. POWER ESCALLATOR, DECISION OR SINGLE POCKET
J10 (CABLE) MODULE CONT. POWER EMPTY OR DECISION
J11 (CABLE) MODULE CONT. POWER DECISION
J12 (CABLE) MODULE CONT. POWER REAR CAMERA
J13 (CABLE) MODULE CONT. POWER FRONT CAMERA
CONN NAME WIRE COLOR SIGNAL NAME/CABLE # TO
TB1 +5V DC RED +5V DC PS1 - MODULE B - V+
TB1 +5V RETURN BLACK +5V RETURN PS1 - MODULE B - V-
TB1 +28V DC GREY +28V DC PS1 - MODULE G - V+
TB1 +28V RETURN BLACK +28V RETURN PS1 - MODULE G - V-
TB1 +24V DC VIOLET +24V DC PS1 - MODULE D - V+
TB1 +24V RETURN BLACK +24V RETURN PS1 - MODULE D - V-
TB2 +5V DC RED +5V DC PS1 - MODULE B - V+
TB2 +5V RETURN BLACK +5V RETURN PS1 - MODULE B - V-
TB2 +28V DC GREY +28V DC PS1 - MODULE G - V+
TB2 +28V RETURNBLACK +28V RETURN PS1 - MODULE G - V-
TB2 +24V DC NO CONNECTION N/A NO CONNECTION
TB2 +24V RETURN NO CONNECTION N/A NO CONNECTION
EXHAUST FANS - FEEDER FRAME
. POWER INK JET/FILLER
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Power Distribution Sockets
The DC Distribution Board in the Registration Frame contains all the outlets needed for a 3 frame scanner. Scanners with 4 or more frames will have
DC Distribution Boards down the scanner. The first will be located in the Pocket Frame.

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DC Distribution on the Pocket Frame
(with scanners that have 4 or more frames). When this board is used, there
is a Ground cable that must be connected to the DC Distribution board on the
Registration Frame. The 28v will not work with out this cable connecting the
DC Distribution Boards.
BACK VIEW
FRONT VIEW
+5V
+5V RETURN
+28V
+28V RETURN
+24V
+24V RETURN
+5V
+5V RETURN
+28V
+28V RETURN
+24V
+24V RETURN
TB1
TB2
+28V DC
+28V DC RETURN
J14 J15 J3 J2
J1
J4 J5 J6 J7 J8
J9 J10 J11 J12 J13

THE INFORMATION DISCLOSED BY THIS DOCUMENT
IS CONFIDENTIAL AND ITS USE IS RESTRICTED BY
THE PROPRIETARY RIGHTS CLAIMED BY IMAGING
BUSINESS MACHINES LLC.
TOLERANCES: 1/16" UNLESS OTHERWISE NOTED
DRAWN BY: J.JOHNSON
DC DISTRIBUTION WIRING
SIZE DATE DWG NO REL/REV
B 07/14/2010 DC_Dist_Wiring A.2
SCALE not to scale SHEET
1 OF 1
Imaging Business Machines, LLC
Revisions
jorP/OCPlavorppAetaD noitpircseDveR/leR
524021 .J.J 0102/41/70 DESAELER 1.A
524021 .J.J 0102/32/80 NMULOC "OT" OFNI DEDDA 2.A

E1
E2
E3
GND SIGNAL
CONN NAME WIRE COLOR SIGNAL NAME/CABLE # TO
E1 (CABLE) +28V DC PWR FOR 150-00147 IJP BOARD
E2 (CABLE) +28V RETURN PWR FOR 150-00147 IJP BOARD
E3 BLACK GND SIGNAL NEXT DISTRUBUTION PCB - E3
J1 (CABLE) 110-00680 150-00139 - J8 PS CONTROLLER
J2 (CABLE) 110-00698 REAL TIME CONTROLLER - P3
J3 (CABLE) +24V DC FAN POWER
J15 (CABLE) +24V DC AUX
J14 (CABLE) +24V DC FAN POWER EXHAUST FANS - CAMERA FRAME
J4 (CABLE) MODULE CONT
J5 (CABLE) MODULE CONT. POWER MICR/FILLER OR POCKET FRAME POSITION 4
J6 (CABLE) MODULE CONT. POWER REGISTRATION OR POCKET FRAME POSITION 3
J7 (CABLE) MODULE CONT. POWER DE-DOUBLE OR POCKET FRAME POSITION 2
J8 (CABLE) MODULE CONT. POWER FEED-UP OR POCKET FRAME POSITION 1
J9 (CABLE) MODULE CONT. POWER ESCALLATOR, DECISION OR SINGLE POCKET
J10 (CABLE) MODULE CONT. POWER EMPTY OR DECISION
J11 (CABLE) MODULE CONT. POWER DECISION
J12 (CABLE) MODULE CONT. POWER REAR CAMERA
J13 (CABLE) MODULE CONT. POWER FRONT CAMERA
CONN NAME WIRE COLOR SIGNAL NAME/CABLE # TO
TB1 +5V DC RED +5V DC PS1 - MODULE B - V+
TB1 +5V RETURN BLACK +5V RETURN PS1 - MODULE B - V-
TB1 +28V DC GREY +28V DC PS1 - MODULE G - V+
TB1 +28V RETURN BLACK +28V RETURN PS1 - MODULE G - V-
TB1 +24V DC VIOLET +24V DC PS1 - MODULE D - V+
TB1 +24V RETURN BLACK +24V RETURN PS1 - MODULE D - V-
TB2 +5V DC RED +5V DC PS1 - MODULE B - V+
TB2 +5V RETURN BLACK +5V RETURN PS1 - MODULE B - V-
TB2 +28V DC GREY +28V DC PS1 - MODULE G - V+
TB2 +28V RETURNBLACK +28V RETURN PS1 - MODULE G - V-
TB2 +24V DC NO CONNECTION N/A NO CONNECTION
TB2 +24V RETURN NO CONNECTION N/A NO CONNECTION
EXHAUST FANS - FEEDER FRAME
. POWER INK JET/FILLER
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