ICB Cook Matic User manual

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Via commercio, 86
25010 Ponte San Marco di Calcinato ( s)
INSTRUCTION BOOK

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Summary
1. INTRODUZIONE……………………………………………………………………………………………...3
2. GENERAL WARNINGS………………..…………………………………………………………………….4
2.1 TYPOGRAPHICAL CONVENTIONS………………………………………………………………….4
2.2 DEFINITIONS.............................................................................................................................. 5
2.3 DATA OF THE PRODUCER AND LOCATION FOR THE CE LABEL……………………………..5
2.4 OBLIGATIONS AND DUTIES…………………………………………………………………………..7
3 DESCRIPTION AND USE FOR THE MACHINE………………………………………….......................8
3.1 DESCRIPTION ............................................................................................................................ 8
3.2 TECHNICAL FEATURES............................................................................................................ 9
4 SAFETY……………………………………………………………………………………………………….10
4.1 GENERAL INFORMATION…………………………………………………………………………….10
4.2 USERS' EQUIPMENT…………………………………………………………………………………..11
4.3 USES PREVIEWS, NOT PREVIEWS, WRONG USES…………………………………………….12
general norms…………………………………………………………………………………………………12
4.4 RISK - PROTECTION - WARNINGS AND CAUTIONS…………………………………………….13
general safety…………………………………………………………………………………………………13
fire risk…………………………………………………………………………………………………………13
protections…………………………………………………………………………………………………….13
4.5 ACTIVITIES CARRY OUT FROM THE WORKERS…………………………………………………14
4.6 WARNINGS AND RESIDUAL RISKS………………………………………………………………….14
5 TRANSPORT AND INSTALLATION……………………………………………………………………16
5.1 TRANSPORT…………………………………………………………………………………………..16
5.2 INSTALLATION......................................................................................................................... 16
6 USE OF THE MACHINE ....................................................................................................................19
6.1 USE AND REGOLATION OF THE MACHINE………………………………………………………19
PROGRAMMING THE TEMPERATURE…………………………………………………………………….19
PROGRAMMING THE TIME………………………………………………………………………………….19
6.2 EQUIPMENT'S SWITCH ON………………………………………………………………………….20
6.3 EQUIPMENT'S SWITCH OFF………………………………………………………………………...20
6.4 FUNCTIONAL STOPS AND RE-STARTS …………………………………………………………..20
7 ORDINARY MAINTENANCE - CLEANING………………………………………………………………21
7.1 WARNINGS……………………………………………………………………………………………...21
7.2 MAINTENANCE CONTROLS………………………………………………………………………....22
7.2.1 safety………………………………………………………………………………………………………22
7.2.2 Cleaning.........................................................................................................................................24
8 ATTACHED........................................................................................................................................24

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INTRODUCTION
This instruction book addresses to the worker that will conduce the destined operating
equipment to the activity of production of tartlets in various shapes with the COOK MATIC.
Particular attention comes to the aspect emergency of the workers assigned to the
conduction, than necessarily it must preview the danger and risk correlates to the use of
the same equipment
Every change of use, modification or adding of accessory that are not original or
incompatible with the original plan, it must be authorized from ICB tecnologie srl , pain the
cancellation of the conformity declaration and of CE Label attached in this instruction
book the necessary information for the starter, the conduction, the switch off and the
ordinary maintenance of the equipment.
The correspondence to requirement of emergency of the equipment goes maintained in
the time, following the ordinary and periodic maintenances indicated in chapter "THE
MAINTENANCE"; that in order to contain the risks to the workers who operate in the
vicinities.
Therefore is indispensable to read the instruction book carefully and to follow the
contained instructions. This instruction book has been realized from ICB tecnologies srl
with the collaboration of:
Progetto Azienda s.r.l. 25010 Visano Bs Tel. [phone] Fax. [phone]
Uffici – Sede Legale: via Chiesolina – http://www.progettoazienda.com
ATTENTION:
This instruction book must be conserved for the period of technical life
of the equipment and will have to always be available. The instruction
book will have to be maintained dawned every time will come varied
procedures or replaced elements it correlates to the emergency and the
health of the attached workers

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GENERAL WARNINGS
2.1 THYPOGRAPHICAL CONVENCTION
In this instruction book we will use the following typographical conventions:
SYMBOL MEANING
WARNINGS
PARTICULAR PROCEDURE WHOSE LACKED
OBSERVANCE CAN BRING DAMAGES TO THE
OPERATOR
PROHIBITION
ACTION PROHIBITED
OBLIGATION
OBLIGATORY ACTION
OPERATOR
ASSIGNED TO
THE
MAINTENANCE
 O
PERATION THAT MUST BE DONE BY A MECHANICAL
OPERATOR
ELECTRICIAN

O PERATION THAT MUST BE DONE BY AN ELECTRICIAN
OPERATOR

O PERATION THAT MUST BE DONE BY AN FORMED OPERATOR .

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2.2 DEFINITIONS
Following the law “Direttiva Macchine” 98/37/CE, we must indicate the following
definitions:
•Dangerous zone: whichever zone to the inside and/or in proximity of a machine in
which the presence of an exposed person it constitutes a risk for the emergency and
the health of said person.
•Exposed person: whichever person who finds itself entire or in part in one dangerous
zone.
•Conductor: working person in charge to make the normal work, of regulating,
ordinary service or the cleaning of the complex.
•Mechanical operator: qualified or specialized worker in a position to executing the
necessary jobs for the ordinary and extraordinary maintenance of machinery used
after the production, their periodic control and the reparation.
2.3 DATA OF THE PRODUCER AND LOCATION FOR THE CE LABEL
The identification of the ICB tecnologie srl, in quality of constructor of the equipment,
happens in compliance with the legislation in vigour:
•Declaration of conformity to the senses of attached the II A; this document is attached
to the present manual;
•CE Label;
•Instruction book.
An appropriate metallic label applied to the COOK MATIC in indelible way the following
information:
•Social denomination and address;
•CE Label;
•model;
•number of the machine;
•year of construction.
Is prohibited to take out the “LABEL CE” or change with other
labels.

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EXAMPLE OF THE CE LABEL:
Attrezzatura
COOK MATIC
Assemblatore
ICB Tecnologie s.r.l.
Via commercio, 86
25010 Ponte San Marco di Calcinato ( s)
- Italia
Anno
2007
N° di matricola
151
CE LABEL

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2.4 OBLIGATION AND DUTIES
Duties of the employer
The employer is responsible of the spreading of the present document to all the staff who
will use machine COOK MATIC.
Obligation in case of interventions
The conductors and the operators call to you to interact with the equipment have the duty
to document themselves adequately using the present manual before carrying out
whichever participation, adopting the emergency prescription specific in order to render
every type of interaction man-machine sure.
Obligation respect of the norms
The conductors and the operator, must follow this instruction book, will have however to
adopt and to respect necessarily the accident-prevention norms generate by the
communitarian directives and the legislation of the destination nation.
Obligation in case of wrong operations and/or dangers
The conductors and the operator have the obligation to signal to their direct responsible
every eventual deficiency and/or dangerous situation that must be verified.

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DESCRIPTION OF THE MACHINE
2.5 DESCRIPTION
Cook Matic is a machine with interchangeable moulds designed to bake bases for tartlets
and cakes of various shaped and sizes made of sweet and savoury short-crust pastry and
puff pastry.
All you have to do is place a small ball of dough in each cavity, pull down the top plate to
get tartlets ready for filling and decorating according to your taste.
Cook Matic is very easy to use. Merely set the required temperature, which is then
displayed, and the cooking time. Place some dough in each cavity, close the two halves
and press time. A buzzer will sound when the set time has elapsed.
These tartlets are as genuine and tasty as handmade ones but they cost much less to
make. One single person, even an apprentice, can make and bake about 700 tartlets in an
hour. For special cases you can reduce the baking time to get tartlets that are pre-baked
blind 50% - 70%. You can then add cream or other fillings and finish them off in the oven.

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2.6 DATI TECNICI
The conductor must supply the electric power for the machine, a protection differentiates
them from 30 A.
GENERAL CARACTERISTICS
Tension V 220
Powert W 3200
Dimension mm L 515 x P 440 x H 385
Weight kg 30

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SAFETY
2.7 GENERAL INFORMATIONS
The equipment can be lead from staff not specialized, except
for the operations of regulation, putting to point and ordinary
maintenance, for which it is demanded personal specialized
that know the electrical and mechanical problems of the
machine.






It’s absolutely forbidden:
•to wear bracelets, clocks, rings, catenine or objects that can cause caught
•to inhibit the emergencies installed on the machine.

•The conductor must wear the Devices of Protection (DPI) previewed for
the duty.
•The operating area must be always free from material
that can cause
damage to the machine and to health of the operator.






•
To verify that the systems of grounding of the line are always efficient; in
the case of a possible damage to the grounding of protection, the
equipment must be rendered inoperative to the aim to avoid undesired
and/or involuntary activations.
•
always use consistent fuses of protection to the safety regulations di in
vigor, the correct value and with mechanical characteristics adapted;
avoid to use it of repaired fuses and the creation short-
circuit between
finishes them present on the porta fuses
•
Use only original spare parts or commercial spare parts completely
compatible with the one used on the machine.

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





All the operation of regulation or set up, in reduced security status, must be
done by one single person and during these operat
ions is strictly forbidden
the acces to the machine to not authorized persons.
After an operation of regulation in reduced security status, all the security
protections must to be reactivate immediately.
During the maintinance operation that require
that the electricity is swicht off
it is obligatory to place this label on the general interruptor.
2.8 USERS’ EQUIPMENT
Any operation of use, maintenance and cleaning must be executed in conditions of
maximum security, with the adoption of means of protection characterizes them
necessary. To adhere itself, however, to the enforced accident-prevention norms. For a
reason or purpose general we supply however the following indications on the use of the
DPI:
Accident-
prevention shoes
they go always worn f
rom the conductor and the
mechanical operator when the machine is moved
Gloves heatsafe They must be worn while using the machine
The conductor and the operator must use an apparel adapted to the carried out duties. In
particular it is necessary not to use wide dresses, that they can be caught in parts of the
machine.

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2.9 USES PREVIEWS, NOT PREVIEWS, WRONG USES
G ENERAL NORMS
COOK MATIC is destined only to do the workings indicated to the precedence point 3.1.
COOK MATIC is an equipment specific, planned and constructed exclusively in
order to do specific workings indicated, any use, not express previewed in the
manual present is from thinking improper.
In particular:







• Not to introduce in the hopper various substances from those indicated in
this instrucion book;
• Not to introduce solid objects of any form or material they are;
•
Not to execute modifications to the equipment without the preventive
consultation and authorization of the ICB tecnologie s.r.l. ;
• Not to execute by-pass connections on the protective devices
•
Not to put in function the equipment after long periods of stopped without
an adapted maintenance and control.
Environmental:
The equipment can work in the following environmental conditions:
Temperature: min +1°- max +40°
•Lighting system: In order to avoid risks, the lighting of the zone of job of the equipment,
Iux must be at least of 500; this in order to respect the norm ONES 10380/94 EN A1.
and such lighting must be diffuse so as to not to create annoying zones of shadow or
effects
THE EQUIPMENT
•Can work only in close envoronmental
•It is only for professional use

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RISK
- PROTECTION - WARNINGS AND CAUTIONS
G ENERAL S ECURITY
The equipment has been planned sure, and equipped of protective devices in order to
guarantee the safety of the persons exposed to the mechanical risks. The access to the
dangerous zone is protect. Only the operator will be able to remove them, but he ha has
to switch the machine off first, in order to operate the ordinary maintenance.
Eventual tampering of such devices raises the ICB
Technologies s.r.l from any liability and penal
We remino the conductor the importance to maintain such devices in
efficiency always executing periodic controls and verifying of the
functionality.
F IRE RISCK
The machine does not introduce specific fire risks. In fire case to employ extinguishers to
polyvalent powder and to make reference the business antifire plan, holding present that
is prohibited the water use for the participation on parts electrical workers.
PROTECTIONS AND PROTECTION DEVICES
Electrical part
The switchboard of the machine is contained inside of the body of the same machine; the
conductor does not have equipments in order to approach the container. On the machine
the trusts are applied that evidence the correlated dangers.

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2.10 ACTIVITY DONE BY THE OPERATOR
Operation and position
of the worker
Danger and possibile risk Possibile damage
Activity required to the worker
Normal use of the
machine
Baking
Contact with the baking plate Burn of various kind
Transit in the
pertinente area Electrical wire: danger of fall
General trauma from
fall
Activity required to the maintenance operator
Reparation of the
electrical spare parts
Risk due from the electrical power risk of
direct cont
act with parts in tension inside
the machine.
Electrical schock
2.11 WARNINGS AND RESIDUAL RISKS
In phase of project they have been estimated the risk sources and have been
consequently taken to all the precautions necessary to avoid risks to the persons and
damages to the members of the equipment during the development of the operations that
fall back in the previewed use and the reasonably expectable uses. However, the
impossibility to preview with absolute certainty the behavior of the operator in every
operating situation makes that they are present undelable risks. The analysis of such
residual risks has carried to formulate a series of indications, warnings, obligation and
prohibition useful to limit the direct dangers for the operating ones.
In the table that follow bring back the characterized residual risks and the relative
countermeasures.
Nature / cause of the risk Countermeasures
Risk to fall in case the operator
don’t pay attentino to the
alimentaton cable
Positionate the machine in a zone where the
alimentation cable can be hided
Electrical schock To avoid to get in contact with the parts of the
machine in tension.
Contact with the baking plate
Risk
The baking plate must to me move only after
cooling, use the gloves heatsafe for oven, payin
g
attention not to get in touch with them with hands or
other part of the body

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SAFETY LABELS
For giving to evidence of the residual risks presents, on the equipment the company ICB
tecnologie srl has placed the following labels:
Tension risk
Placed on the top of the electrical system
Do not remouve safety guard
To apply on the equipments’ structure.
Works in progress – avoid to do any operation
This label must to be placed on the electrical system while there are
maintenance in progress.
Other labels, relative to the obligation to wear Personal protective apparatus will have to
be always present in the production unit.

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TRANSPORT AND INSTALLATION
The machine has been assembled in the constructor warehouse and packed for the
transport. It reaches the custromer ready for the installation.
2.12 TRANSPORT
Persons allow to move the equipment

In order to move the machine it is necessary that alimentation cable is disconnected
electrically.
The load and the unload of the machine from means of transport, can be completed also
without the means forklift. It is advised however, given the weight, to operate in two
persons.
Before proceeding to the move the equipment control carefully
WEIGHTS AND DIMENSIONS of the equipment
2.13 INSTALLATION
The installation of the equipment can only happen after to have carried out a correct
connection of the electrical cables.
Before the arrival of the machine to predispose an atmosphere with the following
characteristics:
•horizontal paving, without roughness
•right lighting
•power lines and of grounding in compliance with the national norm
To preview of the spaces minimums around blots some, in order to concur of a sure
use and to facilitate of the maintenance

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Place the machine so as to allow the access to the hopper and the nozzles in order to
allow to the operator not to assume anti ergonomia positions.
Connect the machines to the electricity net:
To make sure that the electricity system respect the enforced safety regulations. The
system and the cable of alimentation must be adequate regarding the installed power.
TENSION AND ALIMENTATION
• 220 V - 50 Hz
All the data regarding the tension and the power of alimentation are indicated in the
electrical diagram attached.
The optimal condition for the electric power supply of the equipments is that it comes
supplied the exact tension brought back on nameplates (220 V); however a field of
tolerance of ± 5% can be accepterd.
Outside this field it is necessary to supply to the regulation of the supply voltage
Being been the inferior power to the 3 kw is admitted the taken connection to
with thorn.
The wiring of the equipment is realized in compliance with Norm EN 60204-1
(emergency of the machinery - equipment electrical worker of blots some).
It si task of the company to guarantee the possibility switch off all the active conductors
of the electric. It si also necessary to guarantee the protection dell' entire circuit of the
equipment from the risks of indirect contacts.
Protection against breakdowns of the isolation
It is advisable to equip to the electric power supply system of a sensitive device to the
breackdowns of the isolation (interrupting differentiates that can be set like time of
sensibility)
Circuit of protection
The equipment must be connected to an external circuit of equipotential protection
(grounding).
The connection of the external conductor of equipotential protection is
essential for a corrected operation of the equipment and for the safety of
operating (the protection against the electric shocks)

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THE ELECTRICITY MUST TO BE ALWAYS SWITCH OFF WHEN THE
OPERATOR IS DOING MAINTINANCE ON MOVING
THE MACHINE
IT IS IMPORTANT TO PUT THIS LABEL ON
THE ELECTRICITY INTERRUPTOR WHEN
THE OPERATOR IS DOING MAINTENANCE.

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WAY OF USE OF THE MACHINE
2.14 USE AND REGULATION OF THE MACHINE

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REGULATION OF TEMPERATURE
The temperature is automatically memorised at 180° C.
To set the desired temperature:
1) Push the TEMP button.
2) Push the “+” or “–“ button till you have reached the desired temperature.
3) Push the SET button to memorise the operation. (After you have set the data, the
display will show the temperature of the plates and the machine starts heating).
REGULATION OF BAKING –TIME
1.1. THE TIME IS AUTOMATICALLY MEMORISED AT 2 MINUTES.
1.2. TO SET THE DESIRED COOKING TIME:
1) PUSH THE TIME BUTTON.
2) Push the “+” or “–“ button till you have reached the desired time.
3) Push the SET button to memorise the operation.
4) Push the START button to begin the countdown.
The timer effects a countdown from the fixed time to 0; at 4 seconds a buzzer will advise
you.
After the acoustic signal, the temperature of the plates will appear again on the display.
To start the time again, repeat the operation n°4.
IMPORTANT!!!
In order to recall the setted data do not disconect the machine from the electricity net.
Whithout electricity power the memory is delated. So set the programs once again.
2.15 SWITCH ON OF THE MACHINE
•In order to start with the machine press the button on
2.16 SWITCH OFF OF THE MACHINE
•In order to switch of the machine press the button off