ICCH-BD-C-CFZ500 Ver. 9/25/17
Install heater and defrost mounting bracket, defrost duct (optional) with the end with tabs toward
defrost duct mounting bracket (optional) as shown in Figure 2 and attach using supplied #10x1/2”
mounting screws. Install heater supports bracket as shown in Figure 3 using supplied 5/16x5” bolts
and 5/16 nuts. Do not fully tighten.
Using supplied heater mounting template, position template on firewall as shown on the template and
in Figure 4, mark out heater hose hole centers on firewall, remove template. Carefully drill the two
hose holes using the supplied 1 ¼ hole saw. Fit supplied grommets.
Please Note: Be sure to remove factory shipping plugs from heater fittings if so fitted.
Move heater up into mounting position, Refit plastic under dash cover and attach heater mounting
bracket to the dash using supplied 6mm bolts through the cover mounting holes into factory threads
as shown in Figure 5. Do not fully tighten.
Using supplied 1/4x3/4” bolts, ¼”fender washers and 1/4” nuts attach rear adjustable mounting
brackets through the factory firewall holes as shown in Figure 6. Adjust heater position, tighten all
mounting bolts.
Using the supplied 5/8” heater hose cut off 2’of the hose. Feed the longer hose end from the radiator
side of the firewall through the top grommet in the firewall and attach to the heat control valve, push
the hose completely on the valve fitting. Secure with supplied #10 hose clamps.
Feed the shorter hose end from the radiator side of the firewall through the lower grommet in the
firewall and attach to the lower heater fitting, push the hose completely on the fitting. Secure with
supplied #10 hose clamps. Tip: Using dish soap or a rubber/plastic cleaner on the hose will make the
hose slip through the grommets easier. This can also be used on any hoses fittings and Y connectors
to make connecting into hoses easier.
Drain cooling system by removing lower radiator hose. Important Tip: If you have the equipment to
clamp off the hoses where the heating fitting is to be installed you won’t have to drain cooling system.
Before cutting any hose, be sure that the placement of the Y or Tee connector will not interfere with
any part of the vehicle.
Route the longer hose from front of the UTV back under center driveshaft tunnel as shown in Figure
7.
Locate the upper radiator hose at the rear of the UTV as shown in Figure 8. Cut radiator hose as
shown in Figure 9 removing approximately a 1” to 1.5” section of the hose. Insert the Y connector
exactly in the radiator hose as shown in Figures 11 and 12. Cut hose to length. Do not attach the
hose to the fitting.
Locate the lower radiator hose at the front of the UTV as shown in Figure 10. Cut radiator hose as
shown in Figure 11 removing approximately a 1” to 1.5” section of the hose. Insert the Y connector
exactly in the radiator hose as shown in Figures 11 and 12. Cut hose to length. Do not attach the
hose to the fitting.
