Ice Crusher Heaters ICCH-BD-C-CFZ 500 User manual

Bottom Drill
1x Hole Saw Arbor
4x
4x
4x
2x 1/4" Female Terminals
1/4" Ring Terminal
1x Quick Connector
1087
1026
1089
1088
1x 2" Elbow Vent
1x 2" Duct Y
1x 90° Duct Elbow
with vent hole
2x 2" Defrost Vents
630
611
501
503 .1
600
610
226
228
505
506
504
421 314
430
335
420
311
301
221
214
233
235
236
401
400
2442x 7/8'' Brass Y's

Ice Crusher Cab Heater Kit
Ice Crusher Below Dash Cab Heater CFMoto ZForce 500
ICCH-BD-C-CFZ 500
Customer Name:_______________________
Options
 Heater Unit
 Vent Hole Cut
 Heater Brackets
 Hardware Bag
 Vent/Duct Bag
 11” Cable Ties
 Wiring Loom
 2” Duct Hose
 2.5” Duct Hose
 5/8 Heater Hose
 Instructions/Templates
Options
 Clamp-off Tools
 MaxStat
 When MaxStat supplied
remove Y Fitting
 Thermostat
Packed By ………….
MaxStat
No / esY
Phone: [phone]
Text: 763-292-3066

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com ICCH-BD-C-CFZ500 Ver. 9/25/17
Please read all instructions before beginning installation. When working on cooling systems
always allow the vehicle to cool to avoid being burned or scalded by hot coolant. Always
disconnect vehicle’s negative battery lead before working on electrical systems. This kit is
reasonably complex to install. Competent mechanical skills are required.
Please note: Before drilling any holes check area behind firewall/dash panels to make sure no
damage or interference with equipment will occur by drilling holes and fitting of vents, hoses, wiring
etc.
Remove console and covers between the seats.
Remove under dash cover. Cut the plastic as required using a suitable tool as shown in Figures 1 and
2.
888-964-0135

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Install heater and defrost mounting bracket, defrost duct (optional) with the end with tabs toward
defrost duct mounting bracket (optional) as shown in Figure 2 and attach using supplied #10x1/2”
mounting screws. Install heater supports bracket as shown in Figure 3 using supplied 5/16x5” bolts
and 5/16 nuts. Do not fully tighten.
Using supplied heater mounting template, position template on firewall as shown on the template and
in Figure 4, mark out heater hose hole centers on firewall, remove template. Carefully drill the two
hose holes using the supplied 1 ¼ hole saw. Fit supplied grommets.
Please Note: Be sure to remove factory shipping plugs from heater fittings if so fitted.
Move heater up into mounting position, Refit plastic under dash cover and attach heater mounting
bracket to the dash using supplied 6mm bolts through the cover mounting holes into factory threads
as shown in Figure 5. Do not fully tighten.
Using supplied 1/4x3/4” bolts, ¼”fender washers and 1/4” nuts attach rear adjustable mounting
brackets through the factory firewall holes as shown in Figure 6. Adjust heater position, tighten all
mounting bolts.
Using the supplied 5/8” heater hose cut off 2’of the hose. Feed the longer hose end from the radiator
side of the firewall through the top grommet in the firewall and attach to the heat control valve, push
the hose completely on the valve fitting. Secure with supplied #10 hose clamps.
Feed the shorter hose end from the radiator side of the firewall through the lower grommet in the
firewall and attach to the lower heater fitting, push the hose completely on the fitting. Secure with
supplied #10 hose clamps. Tip: Using dish soap or a rubber/plastic cleaner on the hose will make the
hose slip through the grommets easier. This can also be used on any hoses fittings and Y connectors
to make connecting into hoses easier.
Drain cooling system by removing lower radiator hose. Important Tip: If you have the equipment to
clamp off the hoses where the heating fitting is to be installed you won’t have to drain cooling system.
Before cutting any hose, be sure that the placement of the Y or Tee connector will not interfere with
any part of the vehicle.
Route the longer hose from front of the UTV back under center driveshaft tunnel as shown in Figure
7.
Locate the upper radiator hose at the rear of the UTV as shown in Figure 8. Cut radiator hose as
shown in Figure 9 removing approximately a 1” to 1.5” section of the hose. Insert the Y connector
exactly in the radiator hose as shown in Figures 11 and 12. Cut hose to length. Do not attach the
hose to the fitting.
Locate the lower radiator hose at the front of the UTV as shown in Figure 10. Cut radiator hose as
shown in Figure 11 removing approximately a 1” to 1.5” section of the hose. Insert the Y connector
exactly in the radiator hose as shown in Figures 11 and 12. Cut hose to length. Do not attach the
hose to the fitting.

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Please Note: Before connecting the hoses to the Y and fittings, take a garden hose and run water
through the heater hose and heater assembly. This will help remove air from the system and stop air
locks, this step must be carried out.
Fit hoses to Y connector and Tee, tighten clamps.
Please Note: Make sure all hoses are as far away as possible from driveshaft, steering shaft, sharp
objects and the exhaust system, etc. Use supplied cable ties as necessary to secure hoses.
Use supplied dash defrost template to mark the position of the hole center of dash defrost vent on
dash top. Drill vent hole using supplied 55mm hole saw as shown in Figure 13.
Make up duct hose as shown in Figure 14. Use cable ties around hose connections.
Connect the 2.5” duct hose to the heater defrost outlet as shown in Figure 15. Route the hose from
the heater out to drilled vent holes. Pass the duct hose through the drilled vent hole, fit 2” duct hose to
the vent, install the vent into the dash as shown in Figure 16.
Make up wiring looms with supplied terminals. Use quick connector to attach to the red heater power
wire to the white wire of the aux. plug power. Attach the black heater power wire to the main UTV
chassis using mounting bolts as shown in Figure 17.
Important: Refill cooling system as per manufacturer’s procedure. Reconnect battery. Start and run
the vehicle at a fast idle and run up to normal operating. Check for leaks. Check operation of heater.
Reassemble UTV as required.
Allow vehicle to cool and recheck cooling system level and coolant ratio, fill as required.
Refill cooling system as per manufacturer’s procedure. Start and run the vehicle at a fast idle and run
up to normal operating temperature. Check for leaks. Check heater operation. Allow vehicle to cool
and recheck cooling system level and coolant ratio, fill and/or alter coolant ratio as required.
If the heater fails to blow hot/warm air once the vehicle is up to operating temperature, there may be
an air lock in the heater unit. Temporarily block off the top/inlet radiator hose at radiator. Start and run
vehicle up to operating temperature. Feel the outlet/lower hose from heater until it feels hot. The
heater now should be blowing hot/warm air. Remove clamp from radiator hose. The heater should
continue to blow hot/warm air. This procedure may have to be repeated a few times to remove air
from system. Allow vehicle to cool, restart the vehicle and run up to operating temperature, recheck
heater operation. Please note: Heater output will be limited at idle, all testing should be done at a fast
idle.

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 1
Figure 2

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 3

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 4
Figure 5

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 6
Figure 7

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 8
Figure 9

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 10
Figure 11

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 12
Figure 13

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 14

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 15

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 16

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
Figure 17
Included in your Ice Crusher Heater Kit are our custom CNC made aluminum Y fittings. These Y
fittings install into the UTV’s cooling system as shown in the installation instructions. To assemble
simply use Teflon sealing tape or pipe thread sealer on the supplied 5/8” brass fittings threads, thread
into the Y fitting and tighten. Do not over tighten 5/8” brass fitting.

CFMoto ZForce 500 Under Dash Compact Ice Crusher Heater.
www.utvheaters.com
ICCH-BD-C-CFZ500 Ver. 9/25/17
HEATER WARRANTY –utvheaters.com and coupersproducts.com
*Couper’s Products/UTV Heaters.com Heater Warranty. 3 Year/36 Month Limited Warranty
Couper’s Products warrants your UTV Heater System to be free from defects in material and craftsmanship under
normal use and service by the original consumer purchaser (end user) for a period of Three (3) year from the date of
purchase on all components except electrical components including but not limited to, motor, switch, wiring and
resistor. Electrical components are warranted to be free from defects in material and craftsmanship under normal use
and service by the original consumer purchaser for a period of One (1) year from the date of purchase. The warranty
is null and void if the system has been damaged by accident, improper installation, unreasonable use, lack of proper
maintenance, unauthorized repairs or modifications, or causes not arising from defects in materials and
craftsmanship.
Couper’s Products obligation under this warranty are limited to repair of the product at Couper’s Products production
facility, or the replacement of the product at Couper’s Products option and at Couper’s Products expense. Any expense
involved in the removal, reinstallation, or transportation of the product is not covered by this warranty. Prior to return
of any product to Couper’s Products customer must contact Couper’s Products customer service, [phone], and
obtain a Return Authorization Number. This number must be marked on exterior of carton for easy identification.
Warranty product received at Couper’s Products without a Return Authorization Number may be returned at expense
of sender.
Postage must be prepaid, and the original dated proof-of-purchase must be included. Couper’s Products will not be
liable for any damages sustained in transport due to improper packaging or handling. The acceptance by Couper’s
Products of any product returned shall not be deemed as an admission that the product is defective or in any violation
of any warranty.
This warranty is Couper’s Products only express warranty of this product. We reserve the right to make changes to
products and policy that are in the best interest of Couper’s Products. No implied warranty shall extend beyond One
(1) or Three (3) year period from the date of the original consumer (end user) purchase. Couper’s Products will not be
liable for any damages, for loss of use of this product, nor for any consequential damages, costs or expenses.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion of incidental or
consequential damages, so the above limitations and exclusions may not apply to you. This warranty gives you
specific legal rights and you may also have other rights not mentioned here that vary from state to state.
After receiving a Return Authorization Number send defective product to:
Ice Crusher Heaters
23001 Industrial Blvd
Rogers, MN, 55374