Icon Process Controls Truflo TKB Series Instruction manual

Quick Start Manual
Read the user's manual carefully before starting to use the unit.
Producer reserves the right to implement changes without prior notice.
Rotates 360°
True Union Design
Bright LCD
Display
(Flow + Total)
High Impact
Enclosure
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
123-0107 © Icon Process Controls Ltd.

Safety Information
■De-pressurize and vent system prior to installation or removal
■
■DO NOT
■ALWAYS
■DO NOT
Warning | Caution | Danger


Note | Technical Notes

Hand Tighten Only


Do Not Use Tools


Personal Protective Equipment (PPE)


Pressurized System Warning



WARNING
Please ensure that the Instruments are not to be subject to water hammer or pressure spikes! Always
Pressure Test System with H2O Prior to Initial Start-Up





Pressurize System Warning


Please Ensure Full Pipe


Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream



TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
223-0107 © Icon Process Controls Ltd.

Industry’s Most Accurate & Reliable Paddle Wheel Flow Meters


®

®

?½” – 4” Line Sizes
?Flow Rate |Total
New ShearPro®Design
?Contoured Flow Prole
?Reduced Turbulence = Increased Longevity
?78% Less Drag than Old Flat Paddle Design*

Tefzel®Paddle Wheel
?Superior Chemical And Wear Resistance vs PVDF
Zirconium Ceramic Rotor | Bushings
?Up to 15x the Wear Resistance
?Integral Rotor Bushings Reduce Wear
and Fatigue Stress
360º Shielded Rotor Design
?Eliminates Finger Spread
?No Lost Paddles
vs. Flat Paddle
vs. Competitor
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
323-0107 © Icon Process Controls Ltd.

General
Operating Range 0.3 to 33 ft/s 0.1 to 10 m/s
Pipe Size Range ½ to 4" DN15 to DN100
Linearity ±0.5% of F.S @ 25°C | 77°F
Repeatability ±0.5% of F.S @ 25°C | 77°F
Fluid Water or Chemical Liquid-Viscosity Range: .5-20 centistokes
Flow Velocity 10 m / s max
Low Cut 0.3 m / s min.
Operating Pressure 150 PSI (10 Bar) @ Ambient Temp-Non Shock
Range Ability 10 : 1
Response Time Real Time
Flow Total Meter Range = 0~999999 ; Unit = Gallon or Liter or Ton (KL) Selectable
Repeatability Range = 0.0~999.9 ; Unit = GPM or LPM or CMH Selectable
Accuracy ± 0.5% of F.S. @ 25°C
Wetted Materials
Sensor Body PVC (Dark) | PP (Pigmented) | PVDF (Natural)
O-Rings FKM | EPDM* | FFKM*
Rotor Pin | Bushings Zirconium Ceramic | ZrO2
Paddle | Rotor ETFE Tefzel®
Electrical
Operating Voltage Battery 3.0 VDC
Battery Lithium Battery (CR2477T)
Life of battery >1 Year Normal >2 Years Eco Mode
Max. Temperature/Pressure Rating - Standard and Integral Sensor | Non-Shock
PVC 180 psi @ 68°F | 40 Psi @ 140°F 12.5 bar @ 20°C | 2.7 bar @ 60°C
PP 180 psi @ 68°F | 40 psi @ 190°F 12.5 bar @ 20°C | 2.7 bar @ 88°C
PVDF 200 psi @ 68°F | 40 psi @ 240°F 14 bar @ 20°C | 2.7 bar @ 115°C
Operating Temperature
PVC 32°F to 140°F 0°C to 60°C
PP -4°F to 190°F -20°C to 88°C
PVDF -40°F to 240°F -40°C to 115°C
Outputs
TKB Series Flow | Frequency Pulse - Total
Standards and Approvals
CE | FCC | RoHS Compliant
*Optional
Technical Specifications
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
423-0107 © Icon Process Controls Ltd.

Model Selection
End Connections
Pipe Size Material
P: PVC
PP: PP
PF: PVDF
15: ½"
20: ¾"
25: 1"
40: 1½"
50: 2"
80: 3"
100: 4"
Sch 80 Soc (Standard on PVC)
T: NPT (Standard on PP/PVDF, available on PVC)
F: ANSI 150Ib Flange
B: Butt Fusion
Seals
FKM (std)
E: EPDM
K: FFKM |Kalrez®
TKB NOTE: Leave blank for standard options20 P T
Exploded View
Same Controller | Rotor Assembly for All Sizes
2" ½"
Removable Cover
(No Tools Required)
Removable Cover
LPM | GPM |CMH
Waterproof Battery
Holder Standard
"C" Type Battery
Screen Backlight
Battery Life
Indication
1. Polycarbonate Cover
2. Flow Controller
3. Hall Pickup Sensor
4. Redesigned Rotor Assembly
5. Body | PVC | PP | PVDF *
6. Re-inforced Inserts
7. Shearpro Contoured Rotor
8. Rotor Bushings
9. Rotor Pin
1
2
3
7
98
4
65
Zirconium Rotor Pin & Bearings
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
523-0107 © Icon Process Controls Ltd.

STEPS DISPLAY OPERATION
Home Screen
r = Flow Rate | Default Setting
Factory Default: Lock = 8
Enter ANY Number from 0 - 9 to Set
Flow Coefcient = Input pulses x 1/k *
Only required if changing displays from one size to another
i.e. 1" to 2" pipe size
1. dSP-non | Press any key to turn on the LED back light | Default
is set to 6 seconds
2. dSP-Eco | Backlight LED function is not active
In dSP-non mode Backlight default is t-0006 | Set Duration Time
(sec) of Backlight to remain On.
Press any key to turn on the display to turn on LED light
(> Time = < Reduced Battery Life)
Delay Time ensures Alarm Setting only becomes active after the
ow remains constant for xx seconds
Programming the High | Low Alarm
Press + 3 Sec to Display High Alarm Setting
Press or to Enter Alarm Value.
Press to Display Low Alarm Setting.
Press or to Enter Alarm Value. The Press to Conrm
1. To Prevent Totalizer reset - Enter Password Number 0-9
(excluding # 5 ) Flow Totalizer Reset Protection Active
2. rESEt.= 5 Default = Flow Totalizer Reset Enabled
Select/Save/Continue Move selection left Change digit value
STR
F
F
Press and hold for 3 seconds, then press or to select
GPM GALLPM LTR
Flow Rate Units Flow Total |Totalizer Units
CMH KL
Light On — t-5
5 ▶
Flow Alarm Delay — dt-10
5 ▶
Reset Totalizer — rESEt.0
5 ▶
Display Mode — dSP.non
4▶
Set Pasword — Enter #
2 ▶
Changing K Factor — K= #
3 ▶
Home Screen
1 ▶
+🕓
5 Sec.
Programming
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
623-0107 © Icon Process Controls Ltd.

Flow Totalizer
Display the Current Value of Flow Totalizer : Range 0~99,999,999
  
  
Alarm Limit of Flow Rate Meter
How to Set the Alarm Limit of Flow Rate Meter?
Flow Total |Totalizer

  &  🕓
3 Sec.
Low Battery Notification
Displaying Flow Rate | Flow Totalizer
Voltage of Battery Symbol Status
3.0V Full Scale
< 3.0V Mild Scale
< 2.8V Low Scale (Pilot BAT Flashing)
< 2.6V Low Voltage (Pilot BAT & Display Flashing)
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
723-0107 © Icon Process Controls Ltd.
r indicates Default Flow Rate Mode
Mode of Operation
(Eco) = Extended Battery Life
Highlighted to Indicate
Programmed Unit of Measurement
Press and hold for 3 sec
to change from Flow Rate to Flow Total
Battery Life Flow Total Flow Rate
Press and hold for 3 sec to view
8 + 9 digits while in Totalizer Screen

K-Factors for TK
Pressure vs. Temperature Psi H2O |Non-Shock
Dimensions
Size LPM GPM
½" | DN15 124 471
¾" | DN20 72 274
1" | DN25 54 171
1 ½" | DN40 19 72
2" | DN50 10.3 39
3" | DN80 4.7 18
4" | DN100 2.1 8
K-Factor is Pre-Programmed
Nominal Size
PVC PP PVDF
30º F 71º F 106º F 121º F -5º F 86º F 121º F 141º F -5º F 71º F 106º F 141º F 176º F
Inches mm 70º F 105º F 120º F 140º F 85º F 120º F 140º F 175º F 70º F 105º F 140º F 175º F 210º F
½ - 2 15-50 150 120 100 30 150 110 90 55 150 125 100 85 55
2½ 65 150 120 100 NA 150 95 70 40 150 125 100 85 55
380 150 120 100 NA 150 95 70 40 150 125 100 85 60
4100 150 120 100 NA 150 95 70 40 150 125 100 85 60
Min/Max Flow Rates
Pipe Size (O.D.)
LPM | GPM LPM | GPM
0.3m/s min. 10m/s max
½" | DN15 3.5 | 1.0 120.0 | 32.0
¾" | DN20 5.0 | 1.5 170.0 | 45.0
1" | DN25 9.0 | 2.5 300.0 | 79.0
1 ½" | DN40 25.0 | 6.5 850.0 | 225.0
2" | DN50 40.0 | 10.5 1350.0 | 357.0
2 ½" | DN60 60.0 | 16.0 1850.0 | 357.0
3" | DN80 90.0 | 24.0 2800.0 | 739.0
4" | DN100 125.0 | 33.0 4350.0 | 1149.0
67.0
ECO GAL
LTR
K L GPM LPM CMH
TKB Series Battery LCD Flow Meter
SET
F
65.0
49.0
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
ECO GAL
LTR
K L GPM LPM CMH
TKB Series Battery LCD Flow Meter
SET
F
V
E
R
T
I
C
A
L
ECO GAL LTR K L GPM LPM CMH
TKB Series Battery LCD Flow Meter
SET
F
HORIZONTA L
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
823-0107 © Icon Process Controls Ltd.

Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
GPM
SET
F
+
TKB Series Battery LCD Flow Meter
GPM
SET
F
+
TKB Series Battery LCD Flow Meter
SET
TKB Series Battery LCD Flow Meter
GPM
F
GPM
SET
F
Lightly Press on
Both Sides Battery
Cover
Remove the Battery
Cover
Remove the Battery
Insert the New Battery
Ensure (+ -) orientation is
correct
1 2 3 4
1 2 Lift the display
Rotate Display Reposition the Display Tighten (Snug) the Allen Screws
Both Sides
3
4 5 6
Lightly pull on the screws in
an outwards direction Screws
are Captive - Do Not
Completely Remove
Use an Allen key and loosen
the screws located on both
side of the display
Battery Replacement
Procedure to Rotate Display
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
923-0107 © Icon Process Controls Ltd.

Please Ensure Full Pipe
TK Series can be installed in a horizontal or vertical direction.
Please ensure enough length of straight pipe to avoid turbulence that can effect readings.
Note: Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream.
A Plastic Basket Strainer, Bag Filter or Y Strainer Filtering Device upstream to Avoid the Paddle Wheel from being damaged by the solids
or fibers - max 10% Particle Size - Not to Exceed .5mm Cross Section or Length.
Please do not flush the pipe after the Flow Meter is installed with Compressed Air this may damage the ceramic shaft and will Void Warranty
10x 3x
CORRECT INCORRECT
10x 3x
CORRECT
INCORRECT
10x 3x
CORRECT
INCORRECT
10x 3x
CORRECT INCORRECT
Installation Position
TKB Series — Battery Powered
In-Line Paddle Wheel Flow Meter
1023-0107 © Icon Process Controls Ltd.