Ideal AKE Hot Vario 4 RAL9005 Operational manual

We reserve the right to make technical changes / valid from January 2023 1
23A
Translation of the original
Operating Manual
Hot Vario

01
Hot Vario
GENERAL INFORMATION AND SAFETY
2 We reserve the right to make technical changes / valid from January 2023
NOTES REGARDING THE OPERATING MANUAL
This operating manual is valid for Hot Vario type built-in units and individual built-in units regardless of the various possible
versions with regard to special designs.
The possibilities shown in this operating manual represent the majority of versions. However, many other versions of our
products are available through special designs.
NOTE
Please observe any supplementary sheets to this operating manual and declaration of conformity!
For more information, contact our customer service department.
OPERATING AND INSTALLATION MANUAL
Copyright © 2023, AKE Ausseer Kälte- und Edelstahltechnik GmbH
All rights reserved.
This documentation is a translation of the original documentation.
No part of this publication is permitted to be reproduced or saved in any way or sent or published using any means without
prior written approval from AKE GmbH.
Document: OM_Hot Vario_EN
Revision: 23A
Valid from: January 2023
Documentnr.: TD-AKE-00001278

We reserve the right to make technical changes / valid from January 2023 3
TABLE OF CONTENTS
1GENERAL INFORMATION AND SAFETY.......................................................................................................................................................................................................5
1.1 FOREWORD...........................................................................................................................................................................................................................................................................................5
1.2 VERSION NOTES..............................................................................................................................................................................................................................................................................6
1.3 SCOPE OF APPLICATION.......................................................................................................................................................................................................................................................6
1.4 WARRANTY AND LIABILITY..................................................................................................................................................................................................................................................7
1.5 MANUFACTURER / SUPPORT .........................................................................................................................................................................................................................................8
1.5.1 FURTHER CONTACT DATA FOR QUERIES/REPAIRS............................................................................................................................................................................8
1.6 SYMBOLS AND SIGNAL WORDS USED................................................................................................................................................................................................................9
1.7 LABELLING.......................................................................................................................................................................................................................................................................................... 10
1.8 GENERAL SAFETY INSTRUCTIONS ........................................................................................................................................................................................................................ 11
1.9 INTENDED USE............................................................................................................................................................................................................................................................................... 12
1.9.1 MANUFACTURER’S RECOMMENDATION....................................................................................................................................................................................................... 12
1.10 REASONABLY FORESEEABLE MISUSE ............................................................................................................................................................................................................. 13
1.11 TARGET GROUP AND PRIOR KNOWLEDGE............................................................................................................................................................................................... 13
1.12 INFORMATION REQUIREMENTS (EU) 2019/2015 ................................................................................................................................................................................ 13
1.13 RESIDUAL RISKS .......................................................................................................................................................................................................................................................................... 14
1.14 PERSONAL PROTECTIVE EQUIPMENT .............................................................................................................................................................................................................. 15
1.15 TRANSPORT AND PACKAGING.................................................................................................................................................................................................................................. 16
1.16 DISPOSAL............................................................................................................................................................................................................................................................................................. 17
2TECHNOLOGY...................................................................................................................................................................................................................................................................18
2.1 HEATING FUNCTION NOTES.......................................................................................................................................................................................................................................... 18
2.2 TECHNICAL SPECIFICATIONS....................................................................................................................................................................................................................................... 19
2.3 SAFETY INSTRUCTIONS ON THE UNIT............................................................................................................................................................................................................... 20
2.3.1 ELECTRICAL NOTES................................................................................................................................................................................................................................................................ 20
2.4 ASSEMBLY MANUAL............................................................................................................................................................................................................................................................... 21
2.4.1 UNPACKING THE UNIT.......................................................................................................................................................................................................................................................... 21
2.4.2 INFORMATION REGARDING THE INSTALLATION LOCATION.................................................................................................................................................. 21
2.4.3 ASSEMBLING THE UNIT....................................................................................................................................................................................................................................................... 22
2.4.4 REQUIRED TOOLS...................................................................................................................................................................................................................................................................... 22
2.4.5 MODULE ASSEMBLY .............................................................................................................................................................................................................................................................. 23
2.5 ACCESS TO DOCUMENTS / VIDEOS................................................................................................................................................................................................................... 24
3OPERATION AND CONTROL ...............................................................................................................................................................................................................................26
3.1 STARTING UP FOR THE FIRST TIME...................................................................................................................................................................................................................... 26
3.2 STOCKING THE UNIT / LOAD LIMITS ................................................................................................................................................................................................................... 26
3.3 OPERATING THE UNIT ........................................................................................................................................................................................................................................................... 27
3.3.1 BUTTON ALLOCATION ......................................................................................................................................................................................................................................................... 27

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Hot Vario
GENERAL INFORMATION AND SAFETY
4 We reserve the right to make technical changes / valid from January 2023
3.4 TEMPERATURE SETTING ................................................................................................................................................................................................................................................... 28
3.5 FAULTS AND CAUSES........................................................................................................................................................................................................................................................... 29
3.6 STATUS INDICATORS AND ERROR MESSAGES ON THE DISPLAY.................................................................................................................................. 30
3.6.1 MESSAGES AND ALARMS................................................................................................................................................................................................................................................ 30
4CLEANING/MAINTENANCE/SERVICING...................................................................................................................................................................................................32
4.1 CLEANING AND CARE........................................................................................................................................................................................................................................................... 32
4.1.1 CLEANING INTERVALS.......................................................................................................................................................................................................................................................... 32
4.1.2 CLEANING AGENTS.................................................................................................................................................................................................................................................................. 33
4.2 MAINTENANCE INSTRUCTIONS................................................................................................................................................................................................................................. 33
4.3 MAINTENANCE AND SERVICING INTERVALS ............................................................................................................................................................................................ 34
4.4 SPARE PART PROCUREMENT..................................................................................................................................................................................................................................... 34
5DECLARATION OF CONFORMITY...................................................................................................................................................................................................................35

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1GENERAL INFORMATION AND SAFETY
1.1 FOREWORD
Thank you for choosing one of our units. These products meet the highest technical requirements with practical ease of use.
Your unit is a state of the art product regarding health and safety for the commissioning staff, operators and users.
Improper use could cause the unit to pose hazards. We will point out dangers in section 1 and using safety instructions in the
entire document.
The safety information and instructions in this document must be complied with! Anyone who installs, starts up or operates
the unit must have this document available and must have read and understood it.
Our unit requires proper installation, commissioning, operation and care. A failure to comply with the aforementioned points
can void guarantee, warranty and product liability claims, but also cause damage and a lack of safety.
Always keep this document complete and in a legible condition. If required, request it from your supplier or owner, or download
it from the manufacturer’s website at www.ideal-ake.at.
NOTE
The manufacturer is not liable for technical or printing errors in this document and will also not accept liability for
any damages caused directly or indirectly by delivery, performance or usage of this document
NOTE
The manufacturer reserves the right to change specifications and designs as part of continuous product
improvement process.
NOTE
Please observe any supplementary sheets to this operating manual and the corresponding declaration of
conformity!
For more information, contact the manufacturer!

01
Hot Vario
GENERAL INFORMATION AND SAFETY
6 We reserve the right to make technical changes / valid from January 2023
1.2 VERSION NOTES
Version:
Compiled:
Remarks:
23A
01/2023
Translated version of the original description in German
1.3 SCOPE OF APPLICATION
This operating manual applies to the following models and attributable special models:
Model designation:
Hot Vario aaa-bbb series
Abbreviations:
aaa: Number between 50 and 200 (unit width) or blank
bbb: Number between 1 and 4 (number of modules), number between 50 and 200 (unit width) or blank
NOTE
Dimensions and weight specifications for the units are specified in the order and vary according to requirements.
For detailed information, contact the owner, your supplier or our support department (see section 1.5).
NOTE
Note that lifting the unit requires at least two people and, from a certain weight (>60kg), at least four people are
required. Call a second person as a marshaller for installation.

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1.4 WARRANTY AND LIABILITY
Our “General terms and conditions” (T&C), as well as customer specific payment and delivery conditions apply. Warranty and
liability claims for personal injury and damage to property are not possible if they are attributable to one of the following reasons:
•Improper use of the unit;
•Transport damage;
•Operating the unit with faulty safety components or safety components that have not been installed properly and
are not functional;
•A failure to comply with the instructions in this operating manual regarding installing, commissioning, operating,
maintaining and assembling the unit correctly;
•Unauthorised mechanical or technical modifications to the unit;
•Deficient maintenance of consumables and wear parts;
•Unauthorised repairs;
•Using aggressive or corrosive cleaning agents;
•Natural disasters or force majeure;
Furthermore, liability is also rejected for:
•Glass breakages;
•Faults on plastic components, seals or lighting;
•Any damage that can be proven to be caused by an unqualified person adjusting the heat controller incorrectly;
•Damage or malfunctions due to assembling the unit incorrectly after cleaning, maintenance or servicing.
NOTE
A failure to comply with the specified instructions can void the warranty!
NOTE
If malfunctions occur, switch the unit off and report this to your supplier or the manufacturer immediately.

01
Hot Vario
GENERAL INFORMATION AND SAFETY
8 We reserve the right to make technical changes / valid from January 2023
1.5 MANUFACTURER / SUPPORT
Contact your supplier or the manufacturer in the event of technical queries:
AKE Ausseer Kälte- und Edelstahltechnik GmbH
Pichl 66
A-8984 Bad Mitterndorf, Austria
T: [phone] - 0
F: [phone] - 33
E: [email protected]
W: www.ideal-ake.at
NOTE
Always have your unit’s serial number available when contacting the support department. You can find this on the
type plate or the “AKE checked” sign (see section 1.7).
1.5.1 FURTHER CONTACT DATA FOR QUERIES/REPAIRS
Technical support (phone)
[phone]
Technical support (e-mail)
[email protected]
Orders / spare parts (e-mail)
[email protected]
Web shop / spare parts (online catalogue)
https://shop.ideal-ake.at/ersatzteilshop/
Minimum warranty duration
See the contractual agreement / AKE T&C

We reserve the right to make technical changes / valid from January 2023 9
1.6 SYMBOLS AND SIGNAL WORDS USED
DANGER
Immediate danger of death for people
A safety instruction with the DANGER signal word indicates an immediate danger of death and health damage.
A failure to comply with these safety instructions can cause death or serious injuries.
WARNING
Danger of personal injury (serious injuries) and potential further damage to property
A safety instruction with the WARNING signal word indicates a dangerous situation that may affect people's health.
A failure to comply with these safety instructions can cause serious injuries.
CAUTION
Danger of personal injury (minor injuries) and potential further damage to property
A safety instruction with the CAUTION signal word indicates a potentially dangerous situation. A failure to comply
with these safety instructions can cause minor injuries.
NOTE
This symbol with the Note remark refers to supplementary information for installation, operation, maintenance and
servicing. A failure to comply with these instructions can cause damage to property.

01
Hot Vario
GENERAL INFORMATION AND SAFETY
10 We reserve the right to make technical changes / valid from January 2023
1.7 LABELLING
The type plate is located on the unit’s backside.
Furthermore, there are QR codes to access the operating manual and further helpful documents here.
Symbolic illustration
The unit is also marked with the AKE inspection label. This is applied close to the type plate.
Symbolic illustration
NOTE
General technical specifications are provided in section 2.2. Due to the wide range of models, further technical
data is provided on the type plate and in the order specification.