Ideal AKE Caleo User manual

ASSEMBLING GUIDELINE
Caleo System
Ausseer Kälte- und Edelstahltechnik GmbH
Document:
MA_Caleo System_EN_21A
valid:
2021-01
Document Nr.
TD-AKE-00000855
version:
21A
Note:
Translated version from original document
language:
Englisch
Copyright 2021 of AKE Ausseer Kälte- und Edelstahltechnik GmbH.
The content of this publication may not be reproduced without prior written consent of AKE GmbH in
whole or in part, be reproduced in any form, or to third parties. AKE GmbH reserves the right to make
technical changes and modifications to these operating instructions without notice.
All rights reserved.

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 2 of 12
Contents
1General Notes.................................................................................................................................. 3
1.1 Installation tools....................................................................................................................... 3
1.2 Caleo Components.................................................................................................................. 3
2Assembling instructions “Caleo system” .......................................................................................... 4
2.1 Connection of the devices ....................................................................................................... 4
2.2 Back-to-back / Side-by-side installation .................................................................................. 4
2.3 Levelling of Caleo unit............................................................................................................. 6
3cover plates / panels: ....................................................................................................................... 7
3.1.1 back panel cover plate......................................................................................................... 7
3.1.2 bottom well cover plate........................................................................................................ 8
3.1.3air flow adapter.................................................................................................................... 8
3.1.3.1 air duct cover panel ..................................................................................................... 8
3.1.4 cover plate for double glass................................................................................................. 9
3.1.5 side cover plate.................................................................................................................... 9
3.1.6 waste air panel..................................................................................................................... 9
3.1.7 front glass connector ......................................................................................................... 10
4Additional equipment...................................................................................................................... 11
4.1 product basket....................................................................................................................... 11
4.2 glass shelves......................................................................................................................... 11
4.3 corner module........................................................................................................................ 12
5Built-up sample............................................................................................................................... 12

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 3 of 12
1 General Notes
All danger and safety instructions from the operation manual of build-up unit are fully valid and must be
read and understood by the assembling personnel.
All assembling and installation works must be carried out by trained personnel.
To assemble the “Caleo system” with the highest possible safety, the following instructions must be
complied with. Please note that some representations are simplified, schematic views are created in the
pictures, which are described by wording in more detail. If you need further information, get in contact
with your supplier or customer service of AKE GmbH.
Technical changes and amendments to the description/instruction are reserved. No liability will be
assumed for the content, particularly for damages through existing, non-existing or incorrect details.
The passing on and amendment of this manual is not permitted, if not expressly authorized by company
AKE GmbH.
Before starting with the assembling / installation, please follow these instructions:
•It is mandatory to carry out a safety-related and procedural instruction with the employees /
technicians / operators;
•Check the completeness of every unit;
•Check every unit for possible transport damages;
•Choose a suitable assembling place in arrangement with employees.
1.1 Installation tools / material
allen wrench set
screwdriver (slot / cross dip)
bubble level
riveting pliers with blind rivets (Ø4mm)
electric drill
metal driller set
open-end wrench set
socket wrench set
1.2 Caleo Components
back panel cover plate
bottom well cover plate
front glass connector
side glas
Air flow adapter
side cover plate
Cover panel double glass
product basket
cough and
spit guard
front glass
corner module
air flow adapter

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 4 of 12
2 Assembling instructions “Caleo system”
Example for “Caleo system”:
NOTE: When installing 2 identical units together (Caleo Cold -> Caleo Cold), the side wall
glasses between the units can be removed. Depending on the model type (cooling, neutral,
heating), different assembly aids can be used
2.1 Connection of the devices
All Caleo units are equipped with a base frame. A blind rivet nut is installed in the left front base frame
tube on each unit. Connect two units standing next to each other with a screw (M8x20mm; DIN912) to
the provided blind rivet nut.
NOTE: The base frame cover may have to be drilled. A back panel connector must be attached to the
upper corners of each back wall.
2.2 Back-to-back / Side-by-side installation
Step 1: All Units must be levelled and adjusted on same height before build-up of “system” can be
done. For installation steps / instructions see chapter 2.3.
Step 2: Attach the back panel connection plates to both units as shown and fix them with M4 screws
or blind rivets Ø4mm.
NOTE: Pay attention to the defined installation position of each panel.

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 5 of 12
Step 3: Slide in the back connector into the back panel connection plates.
NOTE: Install the different back connector parts. Take notice to different configuration of each part.
Back connector with elongated hole
Back connector with thread hole
Step 4: Connect both back plates, overlap the holes, fix and tighten them with hexagon socket screws
(M6) or with special bolts (as shown in the picture see chapter 3.1.6-> using with air waste panel).
NOTE: Check the tight fit of the mounting plates.
Step 5: Attach the side cover panel on the outermost left and right exposure of the system.
Assembling instructions / steps see chapter: 3.1.5
Step 6: Attach the waste air panel on the top of side cover panels.
Assembling instructions / steps see chapter: 3.1.6
NOTE: guarantee the air waste panel is not covered or dirty. The air circulation must be ensured for
the correct function of the build-up devices / the complete Caleo system.

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 6 of 12
2.3 Levelling of Caleo unit
Each unit is equipped with 4 adjustable feet for levelling the unit in total horizontal direction.
Tool needed: hex tool (4mm)
NOTE: Turn the adjusting screw clockwise for lifting or counter clockwise for lowering.
Frontside adjustment feet of unit:
Backside adjustment feet of unit:
NOTE: The adjustment of levelling can be done from frontside position (with special tool) or be
done in the base frame (remove the front cover of unit).

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 7 of 12
3 cover plates / panels:
By installing the different Caleo Models to an “system”, metal plates can be used for “covering” edges
and corners.
➢Back panel cover plate
➢Bottom well cover plate
➢Cover plate double glass
➢Side cover panel
➢Air flow adapter
➢waste air panel
➢Front glass connector
3.1.1 back panel cover plate
Install the cover on the backwall frame endings between two units.
Assembly specification
Installed on unit:
“Top view” back panel cover
“bottom view” back panel
cover
NOTE: The notch must be hooked into the sheet metal edges.
air flow adapter, bottom well cover plate must be dismantled (when installed).
1
2

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 8 of 12
3.1.2 bottom well cover plate
Carefully press the cover plate into the edges of bottom well of each unit.
Assembly specification
Installed on unit
3.1.3 air flow adapter
The air flow adapter is necessary for best cooling air flow when cooling units are set up WITHOUT side
wall glasses and air duct cover panels.
Install the air flow adapter between cooling units.
Assembly specification
Installed on unit:
NOTE: fix it with torx screws (6x torx M3x10mm). the air duct cover panel must be dismantled!!
3.1.3.1 air duct cover panel
All cooling units are produced and delivered in standard version with installed air duct cover panels.
When installing a cooling unit next to each other the cover panels must be removed on the gap where
the air flow adapter is installed.
Deinstall the air duct cover panels between two cooling units.
standard specification
System specification

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 9 of 12
3.1.4 cover plate for double glass
Place the cover on side wall glasses, when two different units (for example Cold -> Neutral) are placed
next to each other.
Assembly specification
Installed on unit:
NOTE: Due to the large number of different installation options / different glass types thicknesses,
various cover panels are available!
3.1.5 side cover plate
Place the side cover plate on the back panel of a unit when build-up back-to-back to each other or
use them as a cover panel for stand-alone devices.
Assembly specification
Installed on unit:
Attach the cover on the backwall end and fix it with the
locking screws.
NOTE: Ensure that the closed side of the plate is installed facing to the outside direction.
3.1.6 waste air panel
Place the waste air panel on top of the side cover plates and fix it with screws or special bolts.
Assembly specification
Installed on unit:
NOTE: Different panel length are available for each device width.
1
2

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 10 of 12
3.1.7 front glass connector
The connector fixes the front glass panels and is used when two units are installed next to each other.
The front glass connector is used by installing two units to each other
Assembly specification
Installed on unit:
NOTE: Different glass connectors can be installed with or without using the side glasses in installed
version.

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 11 of 12
4 Additional equipment
4.1 product basket
The product basket is mounted on side panels (with mounting holes) with mounting brackets.
The mounting brackets are fixed to the side panels with suitable screws.
Assembly specification
Installed on unit:
NOTE: Depending on the model / device, the mounting holes have to be drilled.
4.2 glass shelves
Depending on the design and structure, glass shelves can be attached to the front sides of the
system. They are mounted to the side panels with glass shelf brackets.
The glass shelf brackets are fixed to the system sides with suitable screws.
Assembly specification
Installed on unit:
NOTE: Depending on the model / device, the mounting holes must be drilled.

ASSEMBLING GUIDELINE
MA_CALEO SYSTEM_EN_21A
Rev. 21A AKE GmbH page 12 of 12
4.3 corner module
The corner module can be installed to the Caleo system as a side end. Like all Caleo units are
connected to each other, it is attached by base frame. Remove the front panel and fasten the corner
module with a suitable screw (M8).
Remove front panel
Base frame assembly / connection
NOTE: After installation, the corner module can be leveled using the adjustable foot.
5 Built-up sample
View of Caleo System “Cold”
View of Caleo System “Hot”