IDEAL Bikes PRISMA-810 User manual

BMIEEN22V01
Original instructiOns
EN 15194

IDEAL BIKES is a brand of NIKOS MANIATOPOULOS S.A.
NIKOS MANIATOPOULOS S.A.
INDUSTRIAL & TRADING CYCLE COMPANY
Kosti Palama & Solonos Str., Agios Vasileios,
26504 Patras, Greece
Tel.: [phone] | Fax: [phone] | Email: [e-mail]
© 2022 NIKOS MANIATOPOULOS S.A. | Subject to changes.
NIKOS MANIATOPOULOS S.A. is not liable for technical or editorial errors.
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FRAME
ATop tube ESeat stay
BHead tube FSeat tube
CDown tube GSuspension fork/fork
DChainstay
A
B
C
D
G
E
F

OVERVIEW
4

1Handlebar with operating elements 11 Drive unit
2Handlebar stem 12 Rear derailleur
3Cables/hydraulic cables 13 Stand
4Headlight 14 Rear wheel
5Front mudguard 15 Rear disc brake
6Front wheel 16 Rear mudguard
7Front disc brake 17 Rear light with reflector
Front wheel hub  Carrier
9Semi-integrated battery 19 Seat post quick-release clamp
10 Pedal drive 20 Saddle with seat post
1
2
3
4
7
5
6
8
911 10
12
13
18
19
20
15
16
17
14

5
OVERVIEW

1Handlebar with operating elements 11 Drive unit
2Handlebar stem 12 Rear derailleur
3Cables/hydraulic cables 13 Stand
4Headlight 14 Rear wheel
5Front mudguard 15 Rear disc brake
6Front wheel 16 Rear mudguard
7Front disc brake 17 Rear light with reflector
Front wheel hub  Carrier
9Fully integrated battery 19 Seat post quick-release clamp
10 Pedal drive 20 Saddle with seat post
1
2
3
4
7
5
6
8
911 10
12
13
18
19
20
15
16
17
14

TABLE OF CONTENTS
6
OVERVIEW 3
Frame...................................................................................................................................... 3
PRISMA-810............................................................................................................................ 4
PRISMA-810FX........................................................................................................................ 5
ABOUT THESE INSTRUCTIONS 10
1 Reading and storing these instructions ........................................................................ 10
2 Applicable documents................................................................................................... 11
3 Labelling and meanings of safety notices and warnings .............................................. 11
3.1 Presentation and layout.....................................................................................................12
3.2 Hazard classification ..........................................................................................................12
4 Explanation of symbols and signs ................................................................................. 13
5 Product marking ............................................................................................................ 14
SAFETY 15
6 Proper use...................................................................................................................... 15
7 Classification (classification for bicycles usage)............................................................ 16
8 Misuse............................................................................................................................ 18
8.1 Prohibition of tuning and modifications ...........................................................................18
9 Residual risks ................................................................................................................. 19
10 Safety notices ................................................................................................................ 20
10.1 General safety information................................................................................................20
10.2 Safety instructions for the e-drive and its components....................................................22
10.3 Safety instructions for cycling in road traffic.....................................................................26
11 Maximum permitted total weight................................................................................. 27
12 Torques .......................................................................................................................... 28
12.1 Overview of tightening torques.........................................................................................29
13 Maintenance and wear ................................................................................................. 32
13.1 Wear...................................................................................................................................32
13.2 Replacing components ......................................................................................................33
14 Notes on components made of carbon........................................................................ 33
BEFORE FIRST USE 34
15 Familiarise yourself with the pedelec ........................................................................... 34
16 Check your pedelec before you start riding.................................................................. 34
17 Setting the optimum sitting position ............................................................................ 36

7
TABLE OF CONTENTS
PEDAL DRIVE 37
18 General information...................................................................................................... 37
19 Chain drive..................................................................................................................... 37
19.1 Method of operation and handling...................................................................................37
19.2 Wear and maintenance .....................................................................................................38
19.3 Cleaning and care ..............................................................................................................38
 
20 General/components .................................................................................................... 39
21 Information on use........................................................................................................ 41
21.1 Method of operation .........................................................................................................41
21.2 Removing and inserting the battery..................................................................................42
21.2.1 Removing and inserting the fully integrated battery........................................................42
21.2.2 Removing and inserting the semi-integrated battery.......................................................45
21.3 Riding without the e-drive.................................................................................................45
21.4 Range/route planning........................................................................................................46
21.5 Storage and operating temperatures................................................................................46
21.6 Cleaning and care ..............................................................................................................47
 
22 General information...................................................................................................... 48
23 Brake lever configuration .............................................................................................. 48
24 Warnings for using the brakes....................................................................................... 49
25 Disc brake....................................................................................................................... 51
25.1 Method of operation .........................................................................................................51
25.2 Warnings relating to the use of disc brakes ......................................................................52
25.3 Operating the disc brake....................................................................................................53
25.4 Bedding in disc brakes .......................................................................................................54
25.5 Checking the disc brake.....................................................................................................55
25.6 Adjustments.......................................................................................................................56
25.6.1 Adjusting the brake lever...................................................................................................56
25.7 Wear and maintenance .....................................................................................................57
25.8 Cleaning and care ..............................................................................................................57

TABLE OF CONTENTS
8
 
26 General information...................................................................................................... 58
27 Operating elements....................................................................................................... 59
28 Derailleur system........................................................................................................... 59
28.1 Method of operation .........................................................................................................59
28.2 Operating the derailleur system........................................................................................60
28.3 Checking the derailleur system .........................................................................................60
28.4 Wear and maintenance .....................................................................................................61
28.5 Cleaning and care ..............................................................................................................61
29 Hub shifting system ....................................................................................................... 62
29.1 Method of operation .........................................................................................................62
29.2 Operating the hub shifting system ....................................................................................62
29.3 Checking the hub shifting system......................................................................................62
29.4 Wear and maintenance .....................................................................................................63
29.5 Cleaning and care ..............................................................................................................63
30 Electronic gear shift system .......................................................................................... 63
WHEELS 64
31 General information...................................................................................................... 64
31.1 Rims and spokes.................................................................................................................65
31.2 Tyre types...........................................................................................................................65
31.3 Valve types .........................................................................................................................66
31.4 Tyre pressure......................................................................................................................67
32 Pumping up tyres........................................................................................................... 67
33 Regular checks............................................................................................................... 68
SADDLE 69
34 Adjusting the saddle...................................................................................................... 69
34.1 Adjusting the saddle height...............................................................................................70
34.2 Adjusting the saddle position............................................................................................71
HANDLEBAR 72
35 Adjusting the handlebar................................................................................................ 72
SUSPENSION FORK 73
36 General information...................................................................................................... 73
36.1 Method of operation and terms .......................................................................................74
36.2 Spring tension and lock-out function ................................................................................75
36.3 Wear and maintenance .....................................................................................................76
36.4 Cleaning and care ..............................................................................................................76

9
TABLE OF CONTENTS
OTHER COMPONENTS 77
37 Lights.............................................................................................................................. 77
37.1 General information ..........................................................................................................77
37.2 Mounting points ................................................................................................................77
37.3 Switching the lights on and off ..........................................................................................78
38 Quick-release clamp ...................................................................................................... 79
39 Bell .................................................................................................................................80
40 Carrier............................................................................................................................ 81
41 Stand.............................................................................................................................. 82
 
42 Storing the pedelec ....................................................................................................... 83
43 Transporting pedelecs................................................................................................... 84
 
 
44 Overview of the operating steps................................................................................... 86
44.1 Preparation ........................................................................................................................86
44.2 Using the pedelec ..............................................................................................................87
44.3 Cleaning and maintaining the pedelec..............................................................................87
44.4 Regularly checking the pedelec components ...................................................................88
45 After a fall....................................................................................................................... 89
46 Riding with children....................................................................................................... 89
47 Transporting baggage.................................................................................................... 90
47.1 Using carriers .....................................................................................................................91
WARRANTY CONDITIONS 92
MAINTENANCE PLAN 94
BICYCLE PASSPORT 96
 
NOTES 99

ABOUT THESE INSTRUCTIONS
10
ABOUT THESE INSTRUCTIONS
1 Reading and storing these instructions
These Original Instructions – referred to in the following as the “instructions”
– are part of the scope of supply of this pedelec.
Contrary to standard EN 15194, all electrically power assisted cycles (EPACs*)
described here are grouped under the term "Pedelec.**".
Whenever these instructions refer to “pedelec” in general, they mean any of the pedelec
models described here.
All illustrations in these instructions are examples; as a result, individual details on your
pedelec may differ from those shown in these instructions.
These instructions contain all of the important information on safety and use of your
pedelec. They are based on the standards that apply in the European Union.
Before using your pedelec for the first time, please read these instructions and all applicable
manufacturer's component instructions, especially safety notices, carefully and completely.
If you do not follow these instructions and all other applicable manufacturer's component
instructions, you or other persons could be injured and/or cause damage to property.
Always keep these instructions and all applicable manufacturer's component instructions
on hand for further use.
If you pass on the pedelec to a third party, it is essential that you include these instructions
and all applicable manufacturer's component instructions.
You can download a copy of these instructions in PDF format from the manufacturer’s
website.
* Electrically Power Assisted Cycles = EPAC
** Pedal electric cycle = Pedelec