IDEAL 61-535 User manual

Instrucciones en español adentro / Instructions en français à l’intérieur
61-535
Automatic Circuit Breaker Identifier
IDEAL®Test and Measurement

Table of Contents
2
Introduction.......................................................................3
Contacting IDEAL INDUSTRIES, INC ..........................................3
Safety Information............................................................ 4-6
Warnings................................................................................................... 4-5
Caution..........................................................................................................5
Symbols........................................................................................................6
Operation......................................................................7-15
Identification and description of operating controls and functions ............ 7-8
Operating Features........................................................................................9
Turning Receiver On and Off..........................................................................9
Using the Mute Button ..................................................................................9
APO (Auto Power Off)....................................................................................9
Using the Work Light ....................................................................................9
Self-Test......................................................................................................10
Low Battery Detection..................................................................................10
Non-Contact Voltage Sensing Mode Operation...........................................10
Circuit Breaker Finder Mode Operation................................................. 11-13
Receiver Functions Operation Table ............................................................14
Transmitter Functions Operation Table ........................................................14
Wiring Condition Indications Table.............................................................14
Electrical Specifications...................................................... 15
Mechanical Specifications ................................................... 16
Environmental Specifications................................................ 16
Safety Regulations ............................................................ 16
Maintenance and Service .................................................... 17
Equipment Maintenance and Service...........................................................17
Disposal......................................................................... 18
Warranty ........................................................................ 18

Introduction
The IDEAL 61-535 is a 120V AC Circuit Breaker Finder that automatically identifies
a circuit breaker/fuse protecting a live branch circuit. It consists of a transmitter and
a receiver. The Transmitter sends a signal over the conductors when connected to
an energized circuit. It also identifies the presence of power and indicates corrector/
incorrect wiring conditions via illuminated Green and Red LED’s and contains
a GFCI Trip Tester. The receiver reads the transmitter’s signal and identifies the
breaker/fuse energizing the circuit by illuminating a flashing green LED and
emitting beeps once it determines the breaker/fuse with the strongest signal.
The receiver also senses the presence of AC voltage (80 - 300 V AC) via and
non-contact voltage (NCV) sensor in the tip. The receiver indicates the presence of
AC voltage by illuminating a red flashing LED and emitting a beeping sound. The
audible tone for both the breaker finding mode and the NCV mode can be muted via
a button for working in noise sensitive areas. The receiver also includes a work light
that can be operated independently for work in poorly lit conditions.
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Arc Flash and Shock Hazard, Proper PPE Required. Follow all safety procedures,
wear proper PPE in accordance to NFPA 70E. Read and fully understand the
instruction manual prior to using this product. Failure to comply can result in
serious injury or death.
Contacting IDEAL INDUSTRIES, INC.
To contact IDEAL INDUSTRIES, INC., call one of the following telephone numbers:
IDEAL Industries USA Customer Service
• Phone Number: 800-435-0705
• Email: [email protected]
IDEAL Industries Canada Customer Service
• Phone Number: 905-683-3400
• Email: [email protected]
IDEAL Industries EMEA
• Phone Number: [phone]
• Email: eur[email protected]
IDEAL Industries Australia
• Phone Number: [phone]
• Email: [email protected]
Or visit the IDEAL Electrical Website at
www.idealind.com. To register your product,
find manuals, watch videos, simply scan this
QR code.

Warning -Identifies conditions and actions that could result in
possible death or serious injury if the hazard is realized.
Caution - Identifies conditions and actions that could result in tester damage,
equipment under test damage or data loss if the hazard is realized.
Safety Information
Arc Flash and Shock Hazard, Proper PPE Required. Follow all safety procedures,
wear proper PPE in accordance to NFPA 70E and follow the guidelines below and
the instructions in this manual when operating the tester. Failure to comply can
result in serious injury or death.
• Use only as specified in this manual or protection provided can be
compromised.
• Before using, visually inspect to ensure the cases are not cracked and the
battery cover is securely in place. Do not use if there appears to be any
damage to the unit.
• Only experienced or technically competent consumers should use this
equipment.
• When in doubt, call an experienced electrician to make all necessary repairs
or installations.
• The equipment is intended for use by qualified electricians. Follow NFPA
70E Standards for Electrical Safety in the Workplace when using this
equipment.
• Do not use without the batteries correctly in place and the battery cover
closed and secured.
• Do not use if it operates incorrectly as protection may be compromised.
When in doubt, have the unit serviced only by qualified service personnel.
• Do not use the equipment around explosive gas, dust, or vapor, or during
electrical storms, or in wet environments.
• Do not submerge or expose the tester to water and do no use if the tester
has ever been exposed to water or other fluids
• Not for use in ANY patient care area where/when patient support equipment
may be plugged into the same branch circuit.
• Voltages exceeding 30VAC or 60VDC pose a shock hazard so use caution.
• If used on a circuit controlled by a dimmer, turn the dimmer to the highest
on position.
• Use extreme caution when working around bare conductors. Contact with
the conductor could result in electric shock.
• Adhere to local and national safety codes. Personal Protective Equipment
(PPE) must be used to prevent shock and arc blast injury where hazardous
live conductors are exposed.
• Before using the test leads (applies when using the TL-532A lead set),
inspect carefully for damaged insulation, exposed metal or damaged
protective hoods. Do not use leads if they appear damaged.
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• Use only approved test leads (TL-532A or equivalent). Do not use
improvised connections that could present a safety hazard.
• Connect the common test lead before connecting the live test lead. When
disconnecting test leads, disconnect the live test lead first.
• Do not apply more than the rated voltage.
• Do not work alone so that assistance can be rendered in an emergency.
• Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Tester damage, equipment under test damage or data loss can occur if the following
guidelines are not adhered to.
• Use the proper terminals, function, and range for the measurement
application.
• Clean the case and accessories with a damp cloth and mild detergents only.
Do not use abrasives or solvents. Make sure the tester is completely dry
before use.
CAUTION
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Symbols & Descriptions
NOTE: The Measurement Category (CAT) and voltage rating of any combination
of test probe, test probe accessory, and the Tester is the LOWEST rating of any
individual component.
This CAT II rated device is intended for indoor use only.
SYMBOL DESCRIPTION
Arc Flash and Shock Hazard
Shock Hazard
Warning or Caution
AC (Alternating Current)
Flashlight
Earth Ground
CAT II IEC Measurement Category II – CAT II has protection against
transients in fixed and non-fixed power devices including
appliances, lighting and 120V or 240V equipment inside a
building.
CAT III IEC Measurement Category III – CAT III has protection against
transients in equipment in fixed-equipment installations such
as distribution panels feeders and short branch circuits. Also
included are lighting systems in larger buildings.
NCV Non-Contact Voltage Sensing
NCV Non-Contact Voltage Sensing Point
VVoltage AC
Mute, Audible Tone or Beep On or Off
Double Insulation
Do not dispose of this product as unsorted municipal waste.
It must be properly disposed of in accordance with local
regulations. Please see www.epa.gov or www.erecycle.org for
additional information.
Conforms to applicable North American Safety Standards
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Identification and Description of Operating
Controls and Functions for the 61-535 Automatic
Circuit Breaker Identifier:
1. Breaker Finder/NCV Sensing Point
2. Work-light
3. Ergonomic Grip
4. Battery Cover
5. On/Off Button, Breaker Finder/NCV Select Button
6. Mute Button
7. Work-light Button
8. Breaker Finder LED Indicator (Green)
9. NCV/Battery Level LED Indicator (Red)
10. Wiring Indicator Legend
11. Wiring Indicator Lights
12. Ergonomic Grip
13. GFI Test Button
14. GFI Test LED
15. Tactile Barrier
16. Hot Neutral and Ground Prongs
17. Lanyard Tie-Off Point
Operation

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Operations
Turning the Receiver On
Press the receiver’s power button to turn the tester ON.
The unit will perform a self-test, emitting several beeps to ensure the receiver is
properly operating and the green LED next to the magnifying glass symbol will
illuminate indicating the receiver is in the Circuit Breaker Finding (CBF) mode.
(See CBF Operation for instruction on how to use the CBF)
Pressing the power button again toggles the receiver to the Non-Contact Voltage
Testing (NCVT) Mode and the red LED next to the NCV symbol will illuminate.
(See NCVT Operation for instruction on how to use the NCVT)
Short presses on the power button Toggles the receiver between NCV and CBF
Modes
Turning the Receiver Off
Press the receiver’s power button and hold for 3 seconds to turn the receiver off.
Mute Button
The receiver defaults to the audible mode when turned On. The sound can be muted
by pressing the Mute button less than 1 second which toggles the mute button
on or off. Mute is confirmed with One Beep, unmute is confirmed with 2 beeps.
Auto Power Off (APO) Feature
The receiver automatically powers down after 5 minutes of detecting no activity. It
will beep once prior to shutting off.
Work-light
Press the work light button on the receiver to turn the work-light on and off.
The white work-light will remain on for about 5 minutes before automatically
turning off to conserve battery power.
NOTE: The 61-535 is only Rated to 150V AC MAX.

Operation (continued)
Self-Test
Depress the receiver’s power button to turn the tester ON. The unit will perform
a self-test and emit several beeps to ensure proper operation. The green light next
to the magnifying glass symbol will illuminate. This indicates that the unit is in
breaker finder mode.
Low Battery Detection
If the battery voltage drops below 6V, the Red and Green LED’s flash 3 times, the
buzzer beeps 3 times, then the unit powers off. Remove the old battery and replace it
with a standard 9V DC battery.
Non-Contact Voltage Sensing Mode Operation
To enter into the NCV mode, with the unit on, and the
green light illuminated, press the power button .
The RED LED will illuminate. Point the receiver’s nose
towards a live AC receptacle or power cord. Once an AC
Voltage field of 80 - 300V AC is sensed, The red LED
flashes and the receiver will beep. The red LED flashing
speed and the beeping speed increases when the
receiver is moved closer to the AC power source, and
slows when the receiver is moved further away. To switch back to breaker finding
mode, press the power button again. The GREEN LED will illuminate. Use
caution if the unit indicates that no voltage is present. Always test with a contact
type voltage tester to ensure that no power is present before working with any bare
conductors.
NOTE: While the NCV is a helpful function, it is ALWAYS RECOMMENDED that
the operator verify that any electrical conductor is completely de-energized and that
no voltage is present by measuring for voltage using a multimeter and probes AND
CONFIRMING THAT NO VOLTAGE IS PRESENT and that all applicable PPE and lock
out tag out procedures be followed before attempting any work on ANY electrical
distribution system.
Note: A constant Green LED indicates breaker finding mode while a constant Red
indicates NCV Mode.
Press the power button to switch back to the breaker finder mode.
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Operation (continued)
Circuit Breaker Finder Mode Operation
Locating a Circuit Breaker or Fuse
1. Plug the transmitter into the receptacle.
2. Go to the circuit breaker panel box.
3. Turn the receiver on.
4. Place the flat surface of the tapered end of the
receiver directly onto the circuit breaker or fuse as
shown. (Figure 3) If the receiver is held at any other
angle, inaccurate readings may occur.
5. Slide the nose of the receiver along the outer edge
of each row of breakers using a racetrack pattern
as shown (Figure 4).
Note: The receiver will beep frequently as it
measures the relative signal strength during the
first pass.
6. Repeat step 5. On the second pass, the green LED
will flash and a continuous beeping sound will be
emitted when the receiver tip is placed on the breaker
powering the transmitter.
Note: In some cases, a third pass may be required
due to branch circuit conductors crossing over each other.
7. Trip the breaker off and check that the LED on the
transmitter in the outlet is off to confirm you have
found the correct breaker or fuse.
Locating a Circuit Breaker or Fuse Controlling an Incandescent Light
Fixture
1. If the incandescent light fixture is controlled by a wall switch, make sure the
wall switch is OFF.
2. Remove light bulb.
3. Install a Screw-in socket adapter (not included). (Optional part # TL-532A)
4. Plug the transmitter into the adapter.
5. Turn on the wall switch and follow the procedure described in Locating a
Circuit Breaker or Fuse, steps 3 through 7.
Note: If used on a circuit controlled by a dimmer, turn the dimmer to the
highest on position.
Figure 3
Figure 4
Main
Breaker
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Locating a Circuit Breaker or Fuse using the TL-532A Alligator Clip
Lead Set
Arc Flash and Shock Hazard, Proper PPE Required. Follow all safety procedures,
wear proper PPE in accordance to NFPA 70E. Read and fully understand the
instructions below prior to using this product. Failure to comply can result in
serious injury or death.
Shock Hazard, wear proper PPE in accordance to NFPA 70E. Do not touch the
metal alligator clips on the TL-532A Lead set when attaching to live conductors.
Keep your fingers on the protective hood. Failure to comply can result in serious
injury or death.
1. Insert the 61-532 transmitter prongs into the plug at the end of the TL-532A
Lead Set.
2. Carefully attach the black alligator clip to the white (Neutral) conductor, making
sure your fingers stay on the protective hood of the alligator clip. DO NOT
TOUCH THE METAL ALLIGATOR CLIP!
3 Carefully attach the red alligator clip to the black (Hot) conductor, making sure
your fingers stay on the protective hood of the alligator clip. DO NOT TOUCH
THE METAL ALLIGATOR CLIP!
4. The illuminated LEDs at the end of the transmitter will verify the presence
of power.
Note: The OPEN GROUND LED Indication is normal in this situation.
5. Follow the procedure described in Locating a Circuit Breaker or Fuse,
steps 3 through 7.
WARNING
WARNING

Transmitter Operation
Verifying Receptacles for Correct Wiring:
Plug the transmitter into a standard 120 VAC receptacle.
The three LEDs on the transmitter will indicate the wiring
configuration while the label on the transmitter interprets
the LED lighting combinations.
Caution: The tester is for indication purposes only and
a correct indication does not guarantee the integrity of the
wiring. Any incorrect or unclear indications should be referred to a licensed
electrician for investigation and correction.
GFCI Testing (61-535)
1. Verify receptacle for correct wiring.
2. Consult the GFCI device manufacturer’s instructions to determine that the GFCI
is installed in accordance with the manufacturer’s specifications.
3. Check for correct wiring of the receptacle and all remotely connected recepta-
cles on the branch circuit.
4. Operate the test button on the GFCI installed in the circuit. The test light will
turn on, indicating the activation of the GFCI test. The GFCI must trip. If the
GFCI does not trip, consult a qualified electrician. If it does trip, reset the GFCI.
5. Activate the test button on the GFCI tester for a minimum of 6 seconds when
testing the GFCI condition. Visible indication (ALL LED’s will turn off and you
will hear a click as the GFCI breaker functions) on the GFCI tester must cease
when tripped.
6. If the tester fails to trip the GFCI, it suggests: (a) a wiring problem with a totally
operable GFCI, or (b) proper wiring with a faulty GFCI. Consult with an electri-
cian to check the condition of the wiring and the GFCI.
CAUTION: When testing GFCIs installed in 2-wire systems (no ground wire
available), the tester may give a false indication that the GFCI is not functioning
properly. If this occurs, recheck the operation of the GFCI using the test and reset
buttons ON THE GFI, not the 61-535 transmitter. The GFCI button ON THE GFI test
function will demonstrate proper operation.
NOTE:
• All appliances or equipment on the circuit being tested should be unplugged to
help avoid erroneous readings.
• Not a comprehensive diagnostic instrument but a simple instrument to detect
nearly all probable common improper wiring conditions.
• Refer all indicated problems to a qualified electrician.
• Will not indicate quality of ground.
• Will not detect 2 hot wires in circuit.
• Will not detect a combination of defects.
• Will not indicate reversal of grounded and grounding conductors.
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Button Response Default Function Operation
Power Button Off
Short press (<1s) for breaker
finder
Short press again (<1s) for NCV
Short press again (<1s) to
Toggle between NCV & breaker
finder modes
Long press (>3s) to Power Off
Mute Button Beep On Short press (<1s) to Mute
Short press again to Unmute
Work-Light Button Off Short press (<1s) to Turn On
Short Press again to Turn Off
Button Response Default Function Operation
GFCI Test Button Off Press and hold until GFCI trips,
no longer than 7 seconds.
GFCI Trip Test
Indicator Light Off
Red LED illuminates under
GFCI letters when GFCI Test
Button is pushed and goes out
when GFCI is tripped.
Receiver Functions Operations Table
Transmitter Functions Operations Table
Description LED display Remarks
CORRECT Correct Wiring
OPEN GND Open ground
REV POLARITY Polarity reverse
OPEN HOT Open hot
OPEN NEUTRAL Open neutral
HOT & GND REV Hot and Ground
reverse
HOT ON NEUTRAL
WITH HOT OPEN
Hot on neutral
with hot open
Green (G) Outer Columns Only
Red (R) Center Column Only
LED Off (O)
Wiring Condition Indications Table
(see Legend on Transmitter)
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Button Response Default Function Operation
GFCI Test Button Off Press and hold until GFCI trips,
no longer than 7 seconds.
GFCI Trip Test
Indicator Light Off
Red LED illuminates under
GFCI letters when GFCI Test
Button is pushed and goes out
when GFCI is tripped.
Electrical Specifications
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Receiver
Item Range/Specs Remarks
NCV Range 80-300VAC, 60Hz, 1” of the energized
conductor
The receiver tip must be within 2cm
of the energized conductor in order to
sense the presence of AC voltage.
NCV Signal
Indications
The red LED flashes and the buzzer beeps intermittently (beeps
frequency according to the sense voltage, 35V: 2Hz flash/beep;
60V: 4Hz flash, 4Hz beep; 85V: 10Hz flash, 10Hz beep)
Battery 9V
Power Consumption Max 60mA @ 9V Power off: 2uA
Battery Life 2.5 hrs.
Buzzer Volume Approximate 60dB @ 10cm
Transmitter
Item Range/Specs Remarks
Operating Voltage 100-120V AC Use for 3 wire North American outlets only
(100-120V AC).
Operating
Frequency 60Hz
GFCI Trigger
Current 6.0mA-9.0mA
GFCI test voltage range AC: 102V
(6mA) - 132V(9mA), only GFCI trip is
triggered(under normal voltage range and
correct wiring, pressing the GFCI button
will trigger GFCI function)
Power Consumption 120V AC Max 1.5W
GFCI Button
Press the GFCI button to start the GFCI test; release the GFCI
button to stop the GFCI test; (Note: Pressing time is less than 6
seconds, it should trigger the switch to trip. If the pressing time
is greater than 6 seconds, and the breaker/outlet does not trip,
the breaker/outlet may be broken or the GFCI function is not
working.) Note: A valid ground conductor must be present for
this test method to work.
Wiring Condition
Indications 100 ~ 120V AC
Overload Protection 240 RMS

Environmental Specifications
Safety Regulations
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Mechanical Specifications
Dimensions
(L x W x H) Receiver 7.56 in. x 1.44 in. x 1.36 in. (192 mm. x 3.65 mm. x 34.5 mm.)
Transmitter 4.69 in. x 2.13 in. x 1.22 in.
(119 mm. x 54 mm. x 31 mm.)
Weight Receiver 2 ounces (56.7 grams)
Transmitter 1 ounce (28.35 grams)
Indicators Green and/or Red LEDs
Operating Temperature 32 ~ 122°F (0 ~ 50°C)
Operating Humidity >85% (non-condensing )
Storage Temperature 14 ~ 140°F (-10 ~ 60°C)
Altitude < 2000m
Intended for Indoor Use
Complies with cULus, UL1436 and CSA C22.2 No. 160
CAT II 150V
Overvoltage CAT II 150V. Any voltages exceeding the defined maximum voltage
measurement categories described above are outside the normal use of the
equipment and protection cannot be guaranteed. Pollution Degree Class 2.

Environmental Specifications
Safety Regulations
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Mechanical Specifications
Maintenance and Storage
Switch off and disconnect the tester completely after use. Clean the case with a
damp cloth and mild detergent. Do not use abrasives or solvents. Keep away from
liquids and ensure the tester is completely dry before use.
Service and Replacement Parts
This unit has no user-serviceable parts.
Equipment Maintenance and Service
Tester Inspection
Do not use if tester appears damaged. Visually inspect the tester to ensure receiver
and transmitter cases are not cracked.
Battery Inspection/Replacement
Inspect the battery compartment monthly for any signs of degradation. Low battery
voltages will cause inaccuracies in readings. Remove the batteries for storage
or if the tester will not be used for longer than one month. Battery leakage will
compromise the safety of the tester and cause irreparable damage to internal
components.
Maintenance and Service

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In order to preserve, protect and improve the quality of the environment, protect
human health and utilize natural resources prudently and rationally, the user should
return unserviceable product to relevant facilities in accordance with statutory
regulations. The crossed-out wheeled bin indicates the product needs to be
disposed separately and not as municipal waste.
Do not dispose of this product as unsorted municipal waste. It must be properly
disposed of in accordance with local regulations. Please see www.epa.gov or
www.erecycle.org for additional information.
The user is legally obliged to return used batteries and accumulators. Disposing
used batteries in household waste is prohibited! Batteries/accumulators containing
hazardous substances are marked with the crossed-out wheeled bin. The symbol
indicates that the product is forbidden to be disposed via domestic refuse. The
chemical symbols for the respective hazardous substances are Cd = Cadmium, Hg
= Mercury, Pb = Lead.
You can return used batteries/accumulators free of charge to any collecting point
of your local authority, our stores, or where batteries/accumulators are sold.
Consequently, you must comply with your legal obligations and contribute to
environmental protection.
Disposal of Waste, Electrical & Electronic Equipment
Disposal of Used Batteries/Accumulators
TWO YEAR LIMITED WARRANTY
This tester is warranted to the original purchaser against defects in material and
workmanship for a period of two (2) years from date of purchase. With proof of
purchase from an authorized IDEAL distributor, a defective tester will be repaired or
replaced with the same product or a functionally equivalent product, at the option
of IDEAL INDUSTRIES, INC. during the warranty period, subject to verification
of the defect or malfunction. Warranty does not cover consumables such as
fuses, batteries, and excludes defects caused by leakage from batteries, abuse,
mishandling, dropping, ordinary wear and tear, misuse, neglect, unauthorized
repair, improper use, alterations, accidents or any causes beyond IDEAL’s
reasonable control. Consequential or incidental damages are not recoverable under
this warranty. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you.
This LIMITED WARRANTY gives you specific legal rights, which vary from state to
state. This warranty constitutes the sole and exclusive remedy of the purchaser and
the exclusive liability of IDEAL, and is in lieu of any and all other warranties, and
expressly disclaims all other warranties, implied, or statutory as to merchantability,
fitness for purpose sold, description, quality productiveness, or any other matter.
No agent, distributor or other supplier has the authority to modify or amend this
warranty or make other representations or warranties other than those contained
in this warranty without express written authorization from IDEAL. For warranty
service, call IDEAL customer service at 1-800-435-0705.
Made in China.

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Disposal of Waste, Electrical & Electronic Equipment
Disposal of Used Batteries/Accumulators
IDEAL INDUSTRIES, INC. Sycamore, IL 60178, U.S.A. 800-435-0705 www.Idealind.com ND 9352-1 Scan the barcode on the right to see the new IDEAL T&M Product Line

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