Idex Hale Sam User manual

MANUAL P/N FSG–MNL–00211 Revision A
COPYRIGHT © 2019 – 2020 BY HALE PRODUCTS, INC. ALL RIGHTS RESERVED
TECHNICAL MANUAL
FOR HALE SAM
BY
HALE PRODUCTS, INC.
A Unit of IDEX Corporation
607 NW 27th Ave, Ocala, FL 34475
[phone]
[phone] (FAX)
www.haleproducts.com

i
TABLE OF CONTENTS
Section Title Page
1. SAFETY.............................................................................................................................................1
1.1. PPE ............................................................................................................................................1
1.2. Environmental Protection ........................................................................................................2
1.3. Training .....................................................................................................................................2
1.4. Safety Summary .......................................................................................................................2
2. INTRODUCTION................................................................................................................................9
2.1. How To Use This Manual..........................................................................................................9
2.2. Disclaimer .............................................................................................................................. 10
2.3. SAM Overview ........................................................................................................................ 10
2.3.1 SAM User Interfaces ....................................................................................................... 10
2.3.1.1 SAM Control Center Interfaces ................................................................................ 10
2.3.1.1.1 SAM Auto Mode Interface.................................................................................. 11
2.3.1.1.2 SAM Manual Mode Interface ............................................................................ 11
2.3.1.1.3 SAM Control Center Menu Tabs........................................................................ 12
2.3.1.1.3.1 BAM ............................................................................................................ 12
2.3.1.1.3.2 Calibration.................................................................................................. 13
2.3.1.2 Pump Controller Interfaces...................................................................................... 13
2.3.1.2.1 Pump Controller Tabs ........................................................................................ 13
2.3.1.2.1.1 TANK........................................................................................................... 14
2.3.1.2.1.2 PUMP INFO................................................................................................. 15
2.3.1.2.1.3 ENGINE DATA ............................................................................................. 15
2.3.1.2.1.4 VIDEO.......................................................................................................... 16
2.3.2 SAM System Diagrams ................................................................................................... 16
2.4. Principles Of Operation ......................................................................................................... 23
2.4.1 System Power.................................................................................................................. 23
2.4.1.1 Circuit Breaker Box................................................................................................... 23
2.4.2 System Modules.............................................................................................................. 23
2.4.2.1 AFS Sensor................................................................................................................ 23
2.4.2.2 AFS MIV–A................................................................................................................. 23
2.4.2.3 MatrIIX Pressure Governor....................................................................................... 23
2.4.2.4 MIV Valve Drive......................................................................................................... 24
2.4.3 System Sensors .............................................................................................................. 24
2.4.3.1 Barometric Sensor.................................................................................................... 24
2.4.3.2 Flowmeters ............................................................................................................... 24
2.4.3.3 Gearbox Oil Level Sensor (Single Point Level Switch)............................................ 24
2.4.3.4 Pressure Sensors ..................................................................................................... 24
2.4.3.5 Temperature Sensors............................................................................................... 24

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TABLE OF CONTENTS – CONTINUED
Section Title Page
2.4.3.6 Water Detection Sensors..........................................................................................25
2.4.3.6.1 Autolube Water Detection Sensor Protection Solenoid ...................................25
2.4.4 Pump Priming And Air Bleed...........................................................................................25
2.4.4.1 Pump Primer (ESP) ...................................................................................................25
2.4.4.2 Priming Feature Valve Assembly..............................................................................25
2.4.4.3 Air Bleed And Check Valves......................................................................................25
2.4.4.4 Manual Prime/Air Bleed ...........................................................................................26
2.4.4.4.1 Manual Pump Priming........................................................................................26
2.4.4.4.2 Manual Air Bleed ................................................................................................26
2.4.5 Water Supply Management ............................................................................................26
2.4.5.1 SAM Pump Controller Tank Screen..........................................................................27
2.4.6 Master Intake Valves.......................................................................................................28
2.4.7 Discharge Management..................................................................................................28
2.4.7.1Discharge Valve.........................................................................................................28
2.4.7.2 Pressure Sensor........................................................................................................28
2.4.7.3 Flowmeter..................................................................................................................28
2.4.8 Navigator (Optional Equipment) .....................................................................................29
2.4.9 Governor Function...........................................................................................................29
2.4.9.1 Emergency Idle Switch..............................................................................................30
2.4.9.2 Twister Electronic Throttle........................................................................................30
2.4.10 SAM Speaks.....................................................................................................................30
2.4.10.1 Audio Amplifier And Ground Loop Isolator ..............................................................30
2.4.10.2 Speakers....................................................................................................................31
2.4.11 Remote Capability ...........................................................................................................31
2.4.11.1 Secure Wi-Fi (SAM Control Center) ..........................................................................31
2.4.11.2 Wi-Fi Router...............................................................................................................31
2.4.11.3 DC-To-DC Converter ..................................................................................................31
2.4.11.4 Ruggedized Tablet ....................................................................................................31
2.4.12 SAM Auto Mode ...............................................................................................................32
2.4.13 SAM Manual Mode ..........................................................................................................33
2.5. SAM Specifications And Numbering .....................................................................................33
2.6. SAM Passwords......................................................................................................................33
2.6.1 System Options (Accessing SAM Password Screens) ...................................................33
2.6.1.1 SAM Control Center Password Screen.....................................................................34
2.6.1.1.1 SAM Control Center Password List....................................................................35
2.6.1.2 SAM Pump Controller Password Screen Access .....................................................35
2.6.1.2.1 SAM Pump Controller Password List.................................................................36

iii
TABLE OF CONTENTS – CONTINUED
Section Title Page
3. PREVENTIVE MAINTENANCE ....................................................................................................... 39
3.1. Preventive Maintenance Plan And Schedule....................................................................... 39
3.2. Reset Gearbox Oil Life........................................................................................................... 41
4. CORRECTIVE MAINTENANCE ....................................................................................................... 43
4.1. General Repair Guidelines.................................................................................................... 43
4.1.1 Match Mark Or Note Component Orientation ............................................................... 44
4.1.2 Recommended Tools...................................................................................................... 44
4.1.3 Recommended Cleaners................................................................................................ 44
4.1.4 Recommended Lubricants ............................................................................................. 44
4.1.5 Thread Lock And Sealant Compounds .......................................................................... 44
4.2. Cleaning And Inspection Guidelines..................................................................................... 45
4.2.1 Cleaning Required For Thread Lock Compounds ......................................................... 45
4.3. Removal And Replacement Guidelines................................................................................ 45
4.3.1 Tag And Disconnect Electrical Connections.................................................................. 46
4.3.2 Tag And Disconnect Pneumatic (Air) Connections........................................................ 46
4.3.3 Tag And Disconnect Drain Connections ........................................................................ 46
4.3.4 Datalogger Guidelines .................................................................................................... 47
4.3.4.1Export Datalogger From SAM Control Center ......................................................... 47
4.3.4.2 Export Datalogger From SAM Pump Controller....................................................... 48
4.3.5 SAM Wire Harness Guidelines ....................................................................................... 48
4.4. Removal And Replacement Of SAM Panel Components .................................................... 49
4.4.1 SAM Control Center (Master Or Auxiliary)...................................................................... 51
4.4.2 SAM Pump Controller...................................................................................................... 53
4.4.3 Buzzer.............................................................................................................................. 55
4.4.4 Emergency Idle Switch.................................................................................................... 56
4.4.5 Twister Throttle Controller .............................................................................................. 57
4.4.6 ITL–40 Tank Level (Onboard Water or Foam Tank)...................................................... 59
4.4.6.1 Onboard Tank Water Or Foam Tank Level Sensor ................................................. 61
4.4.7 MIV–E Override Panel..................................................................................................... 62
4.4.8 MIV Activation Button ..................................................................................................... 64
4.4.9 Optional Navigator Controllers ....................................................................................... 67
4.5. Removal And Replacement Of Akron Brass Valves............................................................. 67
4.5.1 Recording SAM System Information Parameters ......................................................... 67
4.5.2 Discharge And Special Purpose Valve Removal And Replacement............................. 68
4.5.3 Verifying Valve Operation After Valve Clocking ............................................................. 71
4.6. Removal And Replacement Of SAM MIVs............................................................................ 72

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TABLE OF CONTENTS – CONTINUED
Section Title Page
4.7. Removal And Replacement Of SAM Sensors .......................................................................72
4.7.1 Barometer (Atmospheric Pressure)................................................................................72
4.7.2 Flowmeter (Optional – Used with SAM Or Navigator Pro 9335 Only) ..........................74
4.7.3 Pressure Sensors/Transducers......................................................................................75
4.7.3.1 AB Swing-out Valve Pressure Sensor.......................................................................76
4.7.3.1.1 Legacy AB Valve Pressure Sensor.....................................................................78
4.7.3.2 Pump Master Pressure Sensors ..............................................................................78
4.7.3.3 Water Column Sensor...............................................................................................79
4.7.4 Gearbox Oil Level.............................................................................................................80
4.7.5 Temperature ....................................................................................................................82
4.7.5.1 Gearbox Temperature Sensor..................................................................................83
4.7.5.2 Pump Temperature Sensor ......................................................................................83
4.7.6 Water Detection Sensors ................................................................................................84
4.7.6.1 Zero Pressure Solenoid ............................................................................................86
4.7.7 Smart Anode Removal And Replacement......................................................................89
4.8. Removal And Replacement Of SAM Modules ......................................................................91
4.8.1 MatrIIx/Pressure Governor Module................................................................................92
4.8.2 Sensor Module.................................................................................................................95
4.8.3 SAM MIV–A Module.........................................................................................................97
4.8.4 MIV 2.0 Drive Module................................................................................................... 100
4.9. Removal And Replacement Of Pump Primer And Air Bleed Components....................... 102
4.9.1 Priming Feature Valve Diodes ..................................................................................... 102
4.9.2 Priming Feature Assembly ........................................................................................... 103
4.9.3 SAM Drain Valve Block Assembly ................................................................................ 105
4.9.4 Air Bleed Valves (MIV And Pump Body)....................................................................... 106
4.10. Removal And Replacement Of Miscellaneous SAM Components ................................... 108
4.10.1 Audio Amplifier.............................................................................................................. 108
4.10.2 Audio Speakers............................................................................................................. 110
4.10.3 Auxiliary Cooling Solenoid ............................................................................................ 110
4.10.4 DC-To-DC Converter...................................................................................................... 112
4.10.5 Wi–Fi Router ................................................................................................................. 113
4.10.6 SAM System Power....................................................................................................... 115
4.10.6.1 Circuit Breaker Box ................................................................................................ 115
4.10.6.1.1 Legacy Circuit Breaker Junction Box.............................................................. 118
4.10.6.2 Circuit Breaker Checks .......................................................................................... 120
4.10.7 SAM Tablet.................................................................................................................... 120
4.10.7.1 SAM Tablet Replacement...................................................................................... 121

v
TABLE OF CONTENTS – CONTINUED
Section Title Page
4.11. Bench Procedures ............................................................................................................... 123
4.11.1 AB Swing-out Valve Motor Rotation ............................................................................. 123
4.11.2 4-Way Air Valve R&R ..................................................................................................... 123
4.11.3 PF Air Cylinder R&R....................................................................................................... 126
4.11.4 PF Valve Assembly R&R................................................................................................ 127
4.12. Post Removal And Replacement Configuration Procedures ............................................ 131
4.12.1 Enable Master SAM Control Center Wi-Fi .................................................................... 131
4.12.2 Auxiliary SAM Control Center Setup............................................................................. 132
4.12.3 Configuration/Setup For SAM Pump Controller.......................................................... 135
4.12.3.1 How To Set Time And Date .................................................................................... 135
4.12.3.2 How To Set Units .................................................................................................... 135
4.12.3.3 Enable/Disable Suction Pressure Governor......................................................... 136
4.12.3.4 How To Change/Set Low Intake Alert Trigger Point ............................................. 138
4.12.3.5 Suction Pressure Hysteresis (PSI) ......................................................................... 139
4.12.4 Set MIV–A Module Address (Master) (Slave) .............................................................. 140
4.12.5 Wi-Fi Router Configuration ........................................................................................... 141
4.12.6 ITL–40 Configuration Procedures................................................................................ 142
4.12.6.1 Water Tank.............................................................................................................. 142
4.12.6.2 Foam Tank A ........................................................................................................... 143
4.12.6.3 Foam Tank B........................................................................................................... 143
4.13. Updating The Tablet After SAM Setup/Configuration Changes........................................ 143
4.14. Updating Another SAM Control Center After SAM Setup/Configuration Changes .......... 144
4.15. Post Removal And Replacement Testing........................................................................... 145
4.15.1 4-Way Air Valve Test...................................................................................................... 145
4.15.2 Water Detection Sensor Tests...................................................................................... 145
4.15.2.1 Using SAM Pump Controller To Test Sensor......................................................... 145
4.15.3 Testing Master Intake Valve Inputs/Outputs .............................................................. 146
4.15.3.1 Testing MIV Outputs ............................................................................................... 148
4.15.3.2 Testing MIV Inputs.................................................................................................. 149
4.15.4 Testing Priming And Air Bleed Component (CAN Inputs)............................................ 149
4.15.5 Testing Priming And Air Bleed Component (CAN Outputs) ......................................... 150
4.15.6 Testing MIV–E Override Panel (Manually Operated ABV)........................................... 150
4.15.7 Testing SAM Speaks (Audio Alerts).............................................................................. 151
4.15.7.1 Test Audio Page...................................................................................................... 151
4.16. Troubleshooting................................................................................................................... 152
4.16.1 Special Tools ................................................................................................................. 152
4.16.1.1 CAN Bus Capture Tool............................................................................................ 152
4.16.1.2 Akroview.................................................................................................................. 152

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TABLE OF CONTENTS – CONTINUED
Section Title Page
4.16.2 Error Messages And System Level SCR Table............................................................ 152
4.16.2.1 Barometric Sensor Troubleshooting ..................................................................... 165
4.16.2.2 Flowmeter Troubleshooting................................................................................... 166
4.16.2.3 Level Sensor Troubleshooting............................................................................... 167
4.16.2.4 PF Valve Troubleshooting...................................................................................... 167
4.16.2.5 Pressure Sensor Troubleshooting......................................................................... 167
4.16.2.6 Temperature Sensor Troubleshooting.................................................................. 168
4.16.2.7 Water Present Sensor Troubleshooting................................................................ 168
4.16.2.8 Diode Troubleshooting........................................................................................... 169
4.16.3 General CAN Troubleshooting...................................................................................... 170
4.17. Verify SAM Ready To Return To Service ............................................................................ 171
5. ADJUSTMENTS........................................................................................................................... 173
5.1. Akron Valve Firmware Information (S/N and USB Update).............................................. 173
5.2. Akron Brass Swing-Out™ Valve Calibrations ..................................................................... 173
5.2.1 Valve Position Procedures (SAM Control Center) ....................................................... 173
5.2.1.1 SAM Control Center ............................................................................................... 174
5.2.2 Pressure Procedures (SAM Control Center)................................................................ 177
5.3. Flowmeter Calibration Procedures..................................................................................... 178
5.3.1 Set Flow To Factory Defaults ....................................................................................... 178
5.3.2 Flow Calibration ............................................................................................................ 178
5.3.3 Calibration With AKROVIEW Diagnostic Software ...................................................... 180
5.4. ITL-40 Calibration Procedure ............................................................................................. 181
5.4.1 Water Tank.................................................................................................................... 181
5.4.2 Foam Tank A ................................................................................................................. 182
5.4.3 Foam Tank B................................................................................................................. 182
5.5. Pump (Master Intake And Discharge) Pressure Alternate Calibration ............................ 182
5.6. Temperature Sensor Calibration........................................................................................ 184
5.7. Voltage Calibration.............................................................................................................. 184
6. SAM SETUP/CONFIGURATION .................................................................................................. 187
6.1. SAM Control Center Setup/Configuration ......................................................................... 187
6.1.1 How To Set Time And Date .......................................................................................... 187
6.1.2 How To Set Units .......................................................................................................... 188
6.1.3 Setup And Configurations Using The BAM Tab (Configuration Mode) ...................... 188
6.1.3.1 Setup And Configurations Using The Device Select Menu.................................. 188
6.2. Identifying Which Physical Valve A UID Corresponds To................................................... 189
6.3. Assigning Quicksets To The Home Screen ........................................................................ 189
6.4. How To Change The Order Of (Or Delete) Quicksets On The Home Screen.................... 189
6.5. Change User/Dealer Password.......................................................................................... 189

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TABLE OF CONTENTS – CONTINUED
Section Title Page
6.6. How To Assign/Change Low Tank Water Alarm Trigger Level .......................................... 189
6.7. How To Assign/Change A Valves Friendly Name............................................................... 189
6.7.1 How To Change A Friendly Name................................................................................. 190
6.8. How To Assign/Change A Valves Index Number................................................................ 191
6.9. How To Assign/Change A Valves Function......................................................................... 191
6.10. How To Assign/Change A Valves MAX PSI ......................................................................... 192
6.11. How To Assign/Change A Valves Preset Pressure (Preset PSI) ........................................ 193
6.12. How To Assign/Change The SCC Balloon Types................................................................ 193
6.13. How To Assign/Change A Valves CAFS/FOAM Capability ................................................. 193
6.14. How To Assign/Change A Valves Size (Diameter) ............................................................. 193
6.15. How To Change/Set Discharge Colors ............................................................................... 193
6.16. How To Change The Order Of Intakes On The Home Screen............................................ 195
6.17. Configuring SAM For A Foam System................................................................................. 195
6.17.1 Configuring A Foam Preset........................................................................................... 195
6.17.2 Configuring A Foam Quickset ....................................................................................... 196
6.17.3 Configuring A CAFS Preset............................................................................................ 196
6.17.4 Configuring A Foam Quickset ....................................................................................... 197
6.18. Connecting Captium To SAM .............................................................................................. 197
6.18.1 Configuring Captium For SAM ...................................................................................... 197
6.19. Saving The Configuration Changes .................................................................................... 197
7. SOFTWARE UPDATES................................................................................................................. 199
APPENDIX A. TORQUE SPECIFICATION ........................................................................................A-1
A.1 Hale General Torque Recommendations.............................................................................A-1
APPENDIX B. MANUFACTURER'S INFORMATION........................................................................ B-1
LIST OF FIGURES
Number Title Page
Figure 1. Entering Manual Mode (From Landing or Home Screen) ........................................ 11
Figure 2. Popup Yes/No Buttons............................................................................................... 11
Figure 3. SAM OEM/Technician Menu Tabs............................................................................. 12
Figure 4. BAM Tab...................................................................................................................... 12
Figure 5. Calibration Tab............................................................................................................ 13
Figure 6. Pump Controller Tabs................................................................................................. 13
Figure 7. Pump Controller Tabs (Indicating Maintenance Required)...................................... 14
Figure 8. TANK Screen ............................................................................................................... 14
Figure 9. TANK Screen (Optional Water Tank Graphical Status)............................................. 14
Figure 10. PUMP INFO Screen (No Maintenance Required)...................................................... 15

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LIST OF FIGURES – CONTINUED
Section Title Page
Figure 11. PUMP INFO Screen (Maintenance Required)............................................................15
Figure 12. ENGINE DATA Screen..................................................................................................15
Figure 13. VIDEO Screen ..............................................................................................................16
Figure 14. SAM Blue CAN Buss Architecture (With Three SAM Control Centers) Diagram ......17
Figure 15. SAM Green CAN Buss Architecture (With Three SAM Control Centers) Diagram....18
Figure 16. SAM Red CAN Buss Architecture (With Three SAM Control Centers) Diagram .......19
Figure 17. SAM System Drain And Pneumatic Diagram.............................................................20
Figure 18. SAM Speaks Diagram .................................................................................................21
Figure 19. SAM Pump Controller Tank Screen – Default Water Level Status Indicator...........27
Figure 20. SAM Pump Controller Tank Screen – Optional Water Level Graphical Indicator....28
Figure 21. 9323 And 9335 Navigator Pro Displays....................................................................29
Figure 22. 9327 Mini Navigator Pro Display ...............................................................................29
Figure 23. SAM Tablet ..................................................................................................................32
Figure 24. SAM Control Center USB Dongle (USB key Connected)............................................33
Figure 25. SAM Control Center System Options Button And Loading Icon ...............................34
Figure 26. SAM Control Center Password Screen.......................................................................34
Figure 27. SAM Control Center System Options Menu Screen ..................................................34
Figure 28. SAM Pump Controller System Options Button And Loading Icon.............................35
Figure 29. SAM Pump Controller Menu Screen ..........................................................................36
Figure 30. SAM Pump Controller Pump Info Screen (Single Gearbox) ......................................41
Figure 31. SAM Pump Controller Pump Info Screen (Dual Gearboxes).....................................41
Figure 32. SAM Panel Components Locations (Operator Panel) ...............................................49
Figure 33. SAM Panel Components Locations (Officer Side) .....................................................50
Figure 34. SAM Control Panel R&R..............................................................................................52
Figure 35. SAM Pump Controller R&R .........................................................................................54
Figure 36. Buzzer R&R..................................................................................................................55
Figure 37. Emergency Idle Switch Panel .....................................................................................56
Figure 38. Hale Twister.................................................................................................................57
Figure 39. ITL–40 Tank Level Indicator.......................................................................................59
Figure 40. Onboard Water Tank Level Transducer Installation..................................................61

ix
LIST OF FIGURES – CONTINUED
Section Title Page
Figure 41. Hale Pressure Transducer And Pin Layout................................................................ 61
Figure 42. MIV–E Override Panel ................................................................................................ 62
Figure 43. MIV–E Override Panel Air Bleed Valve Assembly...................................................... 64
Figure 44. Hale MIV Activation Button ........................................................................................ 64
Figure 45. Barometric Sensor...................................................................................................... 72
Figure 46. Barometric Sensor R&R ............................................................................................. 73
Figure 47. Flowmeter R&R........................................................................................................... 74
Figure 48. Hale Pressure Sensor/Transducer And Pin Layout .................................................. 75
Figure 49. Legacy AB Valve Pressure Sensor And Layout.......................................................... 78
Figure 50. Gearbox Oil Level Sensor ........................................................................................... 80
Figure 51. Gearbox Oil Level Sensor R&R................................................................................... 81
Figure 52. Gearbox Temperature Sensor.................................................................................... 83
Figure 53. Pump Temperature Sensor........................................................................................ 83
Figure 54. Water Detection Sensor ............................................................................................. 84
Figure 55. Water Detection Sensor R&R (Autolube And Gearbox)............................................ 85
Figure 56. Water Detection Sensor R&R (Primer) ...................................................................... 86
Figure 57. Zero Pressure Solenoid.............................................................................................. 86
Figure 58. Removal Of The Module Mounting Brackets ............................................................ 87
Figure 59. Circuit Breaker Box Removal ..................................................................................... 88
Figure 60. Autolube And Zero Pressure Solenoid Removal....................................................... 88
Figure 61. Smart Anode ............................................................................................................... 89
Figure 62. Indication Of Failed Smart Anode.............................................................................. 90
Figure 63. Indication Of Good Smart Anode ............................................................................... 91
Figure 64. Module Health Indicators........................................................................................... 91
Figure 65. SAM Module Locations............................................................................................... 92
Figure 66. SAM Modules General Appearance........................................................................... 92
Figure 67. MatrIIX Pressure Governor Module ........................................................................... 93
Figure 68. Governor Module Interface Layout............................................................................ 93
Figure 69. Sensor Module............................................................................................................ 95
Figure 70. Sensor Module Interface Layout................................................................................ 95

x
LIST OF FIGURES – CONTINUED
Section Title Page
Figure 71. MIV–A Module .............................................................................................................98
Figure 72. SAM Module (MIV–A) ..................................................................................................98
Figure 73. MIV–A Drive Module ................................................................................................ 100
Figure 74. PF Valve Diode ......................................................................................................... 102
Figure 75. Priming Feature Assembly....................................................................................... 103
Figure 76. SAM Drain Valve Block Assembly............................................................................ 105
Figure 77. Audio Amplifier ......................................................................................................... 109
Figure 78. Ground Loop Isolator ............................................................................................... 109
Figure 79. Speaker Mounting And Wiring................................................................................. 110
Figure 80. Auxiliary Cooling Solenoid And Fittings................................................................... 111
Figure 81. DC-To-DC Converter ................................................................................................. 112
Figure 82. Wi-Fi Booster Antenna ............................................................................................. 113
Figure 83. Wi-Fi Router/Antenna Connectors .......................................................................... 114
Figure 84. Circuit Breaker Box .................................................................................................. 115
Figure 85. Circuit Breaker Box Connector/Pin Layout............................................................. 115
Figure 86. Legacy CB Junction Box Location............................................................................ 118
Figure 87. OEM Located Legacy CB Junction Box.................................................................... 119
Figure 88. Legacy CB Junction Box Layout............................................................................... 119
Figure 89. Tablet Power Supply Converter/Fuse ..................................................................... 121
Figure 90. Tablet Docking Station/Mount................................................................................ 121
Figure 91. Tablet Password Screen .......................................................................................... 122
Figure 92. Tablet (Manual Mode Warning................................................................................ 122
Figure 93. Auto Mode Screen (Tablet/SAM Control Center) ................................................... 123
Figure 94. 4-Way Air Valve......................................................................................................... 124
Figure 95. 4-Way Valve Air Line Labels And Mounting ............................................................ 125
Figure 96. PF Air Cylinder R&R.................................................................................................. 126
Figure 97. PF Valve Block Mounting Screw Access ................................................................. 128
Figure 98. PF Valve Block Disassembly.................................................................................... 128
Figure 99. PF Valve Block Removal From Bracket................................................................... 129
Figure 100. PF Valve R&R............................................................................................................ 130

xi
LIST OF FIGURES – CONTINUED
Section Title Page
Figure 101. MENU Screen............................................................................................................ 132
Figure 102. Enter Password Screen ............................................................................................ 132
Figure 103. System Option Screen (BAM Tab Selected)............................................................ 133
Figure 104. SELECT DEVICE MENU Screen................................................................................. 133
Figure 105. Configuration Mode MENU Screen.......................................................................... 134
Figure 106. Configuration Mode More Settings Screen............................................................. 134
Figure 107. Set Time And Date Screen ....................................................................................... 135
Figure 108. Governor Menu Screen (Set Units).......................................................................... 136
Figure 109. Select Units Screen .................................................................................................. 136
Figure 110. Suction Pressure Governor Enable Row Selected.................................................. 137
Figure 111. SPG Enable Settings Screen.................................................................................... 137
Figure 112. SPG Enable Settings Screen – Enable Button Selected ........................................ 137
Figure 113. Suction Pressure Governor Enable Row Selected.................................................. 138
Figure 114. SPG User Set Point Screen ...................................................................................... 138
Figure 115. Suction Pressure Hysteresis (PSI) Row Selected ................................................... 139
Figure 116. SPG Hysteresis Screen............................................................................................. 139
Figure 117. MIV–A Module Address Switch................................................................................ 141
Figure 118. ITL–40 Address Switch Locations ........................................................................... 142
Figure 119. System Options Loading Icon .................................................................................. 143
Figure 120. System Options Screen ............................................................................................ 144
Figure 121. BAM Request Screen................................................................................................ 144
Figure 122. Input Screen (Red Balloons) .................................................................................... 146
Figure 123. SAM Pump Controller I/O Testing (Outputs Screen) .............................................. 147
Figure 124. SAM Pump Controller I/O Testing (Inputs Screen) ................................................. 147
Figure 125. SAM Pump Controller I/O Testing (CAN Outputs Screen) ...................................... 147
Figure 126. SAM Pump Controller I/O Testing (With Active Output).......................................... 148
Figure 127. TS Outputs Screen – Pre-Prime #1 Active .............................................................. 149
Figure 128. TS Input Screen ........................................................................................................ 150
Figure 129. TS CAN Output Screen.............................................................................................. 150
Figure 130. SAM Speaks Verbal Alerts (Page 1)......................................................................... 151

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LIST OF FIGURES – CONTINUED
Section Title Page
Figure 131. SAM Speaks Verbal Alerts (Page 2) ........................................................................ 151
Figure 132. Barometric Sensor Check/Test............................................................................... 165
Figure 133. Calibrate Valve Flow Screen .................................................................................... 166
Figure 134. Level Sensor Troubleshooting................................................................................. 167
Figure 135. Output/Input Screen................................................................................................ 168
Figure 136. Forward Bias Test..................................................................................................... 169
Figure 137. Reverse (or Forward ??) Bias Test .......................................................................... 169
Figure 138. Terminating Resistor................................................................................................ 170
Figure 139. Bus Termination Test Setup .................................................................................... 170
Figure 140. Akron Valve Serial Number...................................................................................... 173
Figure 141. Valve Calibrate Menu............................................................................................... 174
Figure 142. Calibrate Valve Stops Screen-Red Bus ................................................................... 175
Figure 143. Calibrate Valve Stops Screen–Green Bus .............................................................. 176
Figure 144. Calibrate Valve Stops Screen–Selected And Active............................................... 176
Figure 145. Zero Pressure Sensor Screen.................................................................................. 177
Figure 146. Span Pressure Sensor Screen................................................................................. 178
Figure 147. Calibrate Valve Flow Screen .................................................................................... 179
Figure 148. Enter Externally Determined Flow Rate.................................................................. 180
Figure 149. Water Tank Calibration Step 1 ................................................................................ 181
Figure 150. Water Tank Calibration Step 2 ................................................................................ 181
Figure 151. Water Tank Calibration Step 3 ................................................................................ 182
Figure 152. SAM Pump Controller System Options Menu Screen ............................................ 183
Figure 153. Governor Menu Screen............................................................................................ 183
Figure 154. Temperature Calibration Screen (Pump Shown).................................................... 184
Figure 155. Voltage Adjustment Screen ..................................................................................... 185
Figure 156. SAM Configuration Mode MENU Screen................................................................. 187
Figure 157. Real Time Clock Screen........................................................................................... 187
Figure 158. SELECT DEVICE MENU Screen ................................................................................ 188
Figure 159. Edit Valve Screen ..................................................................................................... 189
Figure 160. Edit Valve Screen – Keyboard, Number Pad, And DONE Buttons ........................ 190

xiii
LIST OF FIGURES – CONTINUED
Section Title Page
Figure 161. Edit Valve Screen –Number Pad, CLEAR And ENTER Buttons .............................. 191
Figure 162. Valve Edit – Color Assignments ............................................................................... 194
Figure 163. Color Assignment Swatches..................................................................................... 194
Figure 164. Update Network With New Configuration Information Screen .............................. 198
Figure 165. Screen During Network Update ............................................................................... 198
LIST OF TABLES
Number Title Page
Table 1. Akron Brass Valve Applications (Intake/Special) ..................................................... 26
Table 2. SAM Control Center Password List ............................................................................ 35
Table 3. SAM Pump Controller Password List ......................................................................... 36
Table 4. Recommended Preventive Maintenance.................................................................. 39
Table 5. Pump Preventive Maintenance Cross References................................................... 40
Table 6. Recommended O-ring Lubricant................................................................................ 44
Table 7. Recommended Thread Lock And Sealant Compounds ........................................... 45
Table 8. SAM Control Center (Master Or Auxiliary) Tools And Consumables List ................. 51
Table 9. SAM Pump Controller Tools And Consumables List ................................................. 53
Table 10. Buzzer Wiring (From/To Listing) ................................................................................ 55
Table 11. Buzzer Tools And Consumables List.......................................................................... 55
Table 12. Emergency Idle Switch Wiring (From/To Listing)...................................................... 56
Table 13. Emergency Idle Switch Tools And Consumables List ............................................... 56
Table 14. Twister Wiring (From/To Listing)................................................................................ 58
Table 15. Twister Tools And Consumables List......................................................................... 58
Table 16. ITL–40 Wiring (From/To Listing) (Water) .................................................................. 59
Table 17. ITL–40 Tools And Consumables List......................................................................... 60
Table 18. Onboard Tank Water Level Sensor Wiring (From/To Listing)................................... 61
Table 19. ITL–40 Pressure Transducer Tools And Consumables List ..................................... 61
Table 20. MIV–E Override Switch Wiring (From/To Listing)...................................................... 63

xiv
LIST OF TABLES – CONTINUED
Section Title Page
Table 21. MIV–E Override Panel Tools And Consumables List.................................................63
Table 22. MIV Activation Button Wiring (From/To Listing) ........................................................65
Table 23. MIV Activation Button Tools And Consumables List .................................................66
Table 24. Akron Brass Valve R&R Tools And Consumables List...............................................69
Table 25. Akron Brass Valve Operation Verification Tools And Consumables List..................71
Table 26. Barometric Sensor Wiring (From/To Listing).............................................................72
Table 27. Barometer Sensor Tools And Consumables List.......................................................73
Table 28. Flowmeter Tools And Consumables List....................................................................74
Table 29. Hale Discharge Valve Pressure Sensor Wiring (From/To Listing) ............................75
Table 30. Pump Intake/Discharge Pressure Sensor Wiring (From/To Listing)........................76
Table 31. Hale Water Column Pressure Sensor Wiring (From/To Listing) ...............................76
Table 32. Discharge Valve Pressure Sensor Tools And Consumables List..............................77
Table 33. Legacy Akron Brass Pressure Sensor Wiring (From/To Listing)...............................78
Table 34. Water Column Sensor Tools And Consumables List.................................................79
Table 35. Gearbox Oil Level Sensor Wiring (From/To Listing) ..................................................80
Table 36. Gearbox Oil Level Sensor Tools And Consumables List............................................80
Table 37. Gearbox Temperature Sensor Wiring (From/To Listing)...........................................82
Table 38. Suction Water Temperature Sensor Wiring (From/To Listing) .................................82
Table 39. Temperature Sensor Tools And Consumables List...................................................82
Table 40. Water In Gearbox Sensor Wiring (From/To Listing) ..................................................84
Table 41. Water In Autolube Assembly Sensor Wiring (From/To Listing).................................84
Table 42. Water In Primer Sensor Wiring (From/To Listing) .....................................................85
Table 43. Water Detection Sensor Tools And Consumables List..............................................85
Table 44. Zero Pressure Solenoid Wiring (From/To Listing) .....................................................87
Table 45. Zero Pressure Solenoid Tools And Consumables List ..............................................87
Table 46. Smart Anode Wiring (From/To Listing) ......................................................................89
Table 47. Smart Anode Tools And Consumables List................................................................90
Table 48. MatrIIx/Pressure Governor Module Wiring (From/To Listing)..................................93
Table 49. MatrIIx Pressure Governor Module Tools And Consumables List ............................94
Table 50. Sensor Module Wiring (From/To Listing)...................................................................96

xv
LIST OF TABLES – CONTINUED
Section Title Page
Table 51. Sensor Module Tools And Consumables List............................................................ 97
Table 52. MIV–A Module Wiring (From/To Listing) ................................................................... 98
Table 53. MIV–A Module Tools And Consumables List ............................................................ 99
Table 54. MIV–A Drive Module Wiring (From/To Listing)........................................................ 101
Table 55. MIV–A Drive Module Tools And Consumables List................................................. 101
Table 56. MIV–A Drive Module Address List ........................................................................... 102
Table 57. PF Valve Diode Wiring (From/To Listing)................................................................. 102
Table 58. Priming Feature Assembly Tools And Consumables List ....................................... 104
Table 59. Air Bleed Valve (Solenoid) Wiring (From/To Listing)............................................... 107
Table 60. Air Bleed Valve (Solenoid) Tools And Consumables List........................................ 107
Table 61. Audio Amplifier Wiring (From/To Listing) ................................................................ 109
Table 62. Auxiliary Cooling Solenoid Wiring (From/To Listing)............................................... 110
Table 63. Auxiliary Cooling Solenoid Tools And Consumables List ........................................ 111
Table 64. DC-To-DC Converter Wiring (From/To Listing)......................................................... 112
Table 65. Wi-Fi Router/Antenna Tools And Consumables List............................................... 113
Table 66. Circuit Breaker Box Wiring (From/To Listing).......................................................... 116
Table 67. Circuit Breaker Box Connector 1 Pin 3 Connections.............................................. 116
Table 68. Circuit Breaker Box Tools And Consumables List................................................... 117
Table 69. 4-Way Air Valve Wiring (From/To Listing) ................................................................ 124
Table 70. 4-Way Air Valve Consumables List .......................................................................... 125
Table 71. PF Air Cylinder R&R Tools And Consumables List .................................................. 126
Table 72. PF Valve R&R Tools And Consumables List ............................................................ 127
Table 73. 4-Way Air Valve Resistance Per °C (°F).................................................................. 145
Table 74. MIV–A Output Testing............................................................................................... 148
Table 75. MIV–A Input Testing ................................................................................................. 149
Table 76. Priming And Air Bleed Component Testing ............................................................. 149
Table 77. Audio Files Useful For Audio Testing/Adjustment .................................................. 152
Table 78. Hale SAM System Level SCR Table ......................................................................... 153
Table 79. Barometric Sensor Output ....................................................................................... 165
Table 80. SAM Discharge Valve Function Defaults................................................................. 192

xvi
LIST OF TABLES – CONTINUED
Section Title Page
Table 81. SAM Discharge Valve Max PSI Defaults ................................................................. 192
Table 82. SAM SCC Balloon Types........................................................................................... 193
Table 83. SAM Valve Capability Settings................................................................................. 193
Table 84. Captium To SAM Wiring (From/To Listing).............................................................. 197
Table 85. Hale General Torque Recommendations ................................................................. A-1

xvii
Abbreviations And Acronyms
The abbreviations used in this manual (and Appendices) are limited to standard (commonly used
and accepted) scientific units of measure and therefore are NOT defined or listed. The acronyms
used in this manual (and Appendices) are defined in this listing (in numerical-alphabetical order)
and are NOT defined within the text. The names of Hale Products Inc. specific devices are de-
fined in the associated product literature.
AFS Automated Flow System
AHJ Authority Having Jurisdiction
AKA Also Known As
AWG American Wire Gauge
BAM Broadcast Announce Message
CAFS Compressed Air Foam System
CAN Controller Area Network
DECR Decrease
DG Deck Gun
ECU Engine Control Unit
EMI Electromagnetic Interference
FAST Factory Authorized Service Team
FNPT Female National Pipe Thread
GPM Gallons Per Minute
GUI Graphical User Interface
ID Identification
INCR Increase
LDH Large Diameter Hose
MFG Manufacture
MIV–A Main Intake Valve – Automatic
N Negative
N/C No Connection
NFPA National Fire Protection Association
NLGI National Lubrication Grease Institute
NPT National Pipe Thread
OEM Original Equipment Manufacturer
OD Octal Digital (Words – Used for dump files)
P Positive
P/N Part Number

xviii
Abbreviations And Acronyms – CONTINUED
SAE Society of Automotive Engineers
SAM Scene Apparatus Management
SGX Starter or Ground Cross-Linked Polyethylene
UID Unit ID