IEI Technology IDDUPS-6364120A User manual

IDDUPS-6364120A QIG IEI Technology Corp. Page 1
Quick Installation Guide
IDDUPS-6364120A/636260A
120W/60W DC/DC
Converter Module
Version:1.21
ABOUT THE IDDUPS-6364120A/636260A
The highly efficient, high-performance IDDUPS-6364120/636260
DC-to-DC converter module provides 5V, 3.3V, 12V, -12V and 5VSB
outputs. The IDDUPS-6364120/636260 supports up to two
Li-Polymer smart batteries to provide stable and uninterruptible
power. The power module also receives a wide range of inputs
between 6 and 36 VDC. The IDDUPS-6364120/636260 is built on an
intelligent design and provides outstanding line and load regulations.
The IDDUPS-6364120/636260 is capable of sustaining 90% power
efficiency.
The IDDUPS-6364120/636260 power module also comes with the
utility software that provides information on current power source,
battery status, charging status and remaining percentage.
SPECIFICATIONS
Highly compact design
High efficiency up to 90%
Load down protection
Over voltage protection
Over current protection
Short circuit protection
Supports up to two battery packs
Supports AT or ATX mode
RoHS compliant
I/O interface:
o SMBus/I2C
o RS-232
Utility software: pull data out through RS-232 to system
Total output capacity:
o IDDUPS-6364120A: 120W
o IDDUPS-636260A: 60W
Input Voltage: 6VDC to 36VDC
Output Voltage:
Voltage (Max Load) +5V +12V -12V +3.3V 5VSB
IDDUPS-6364120A 10A 4A 0.3A 8A 2A
IDDUPS-636260A 10A 3A - - 0.5A
Table 1: Output Voltage
Dimensions: 60mm x 160mm
Environment:
o Operating temperature: -20°C ~ +85°C
o Storage temperature: -40°C ~ +125°C
Weight (NW):
o IDDUPS-6364120A: 98g
o IDDUPS-636260A: 75g
PACKING LIST
When you unpack the power module, make sure the
following items have been shipped.
1 x IDDUPS-6364120A/IDDUPS-636260A
1 x RS-232 cable
1 x Utility software CD
1 x QIG (Quick Installation Guide)
Optional items:
Li-Polymer Smart Battery
Cable for AC-DC adapters
Cable for 63000-FSP120AAB-RS 120W AC-DC adapter
Cable for Terminal Block
Output power cable for SATA
Output power cable for IDE or any standard 4-pin I/O
devices
20p-20p ATX cable (for IDDUPS-6364120A)
SBC main power cable (for IDDUPS-636260A)
Cable with on/off switch
Cable to SBC (5VSB & PS_ON)

IDDUPS-6364120A QIG IEI Technology Corp. Page 2
IDDUPS-6364120A DIMENSION DRAWING
The dimensions of IDDUPS-6364120Aare shown below.
Figure 1: IDDUPS-6364120A Dimension Drawing (measurement units: millimeter)
IDDUPS SERIES SYSTEM BLOCK DIAGRAM
The system block diagram of IDDUPS series is shown below.
Figure 2: IDDUPS Series System Block Diagram

IDDUPS-6364120A QIG IEI Technology Corp. Page 3
IDDUPS-6364120A CONNECTOR AND JUMPER LOCATIONS
The following diagram shows the connector and jumper locations of IDDUPS-6364120A.
Figure 3: IDDUPS-6364120A Connector and Jumper Locations
IDDUPS-636260A CONNECTOR AND JUMPER LOCATIONS
The following diagram shows the connector and jumper locations of IDDUPS-636260A.
Figure 4: IDDUPS-636260A Connector and Jumper Locations

IDDUPS-6364120A QIG IEI Technology Corp. Page 4
INPUT POWER CONNECTOR
(CN1)
PIN NO. DESCRIPTION
1 VIN
2 VIN
3 GROUND
4 GROUND
Table 2: Input Power Connector Pinouts
OUTPUT POWER CONNECTORS
(CN3, CN4)
PIN NO. DESCRIPTION
1 +5V
2 GROUND
3 +12V
Table 3: Output Power Connector Pinouts
POWER CONNECTOR
Provide main power to SBC.
J3: ATX power connector (IDDUPS-6364120A)
PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 3.3V 11 3.3V
2 3.3V 12 -12V
3 GND 13 GND
4 +5V 14 PS_ON
5 GND 15 GND
6 +5V 16 GND
7 GND 17 GND
8 Power good 18 -5V
9 5VSB 19 +5V
10 +12V 20 +5V
Table 4: ATX Power Connector (IDDUPS-6364120A) Pinouts
CN7: Power connector (IDDUPS-636260A)
PIN NO. DESCRIPTION
1 +5V
2 +5V
3 GROUND
4 GROUND
5 +12V
Table 5: Power Connector (IDDUPS-636260A) Pinouts
ATX MODE CONNECTOR
(CN2)
PIN NO. DESCRIPTION
1 5VSB
2 GROUND
3 PS_ON
Table 6: ATX Mode Connector Pinouts
AT/ATX MODE SELECT JUMPER
(JP1)
JP1 DESCRIPTION
Short AT
Open ATX
Table 7: AT/ATX Mode Select Jumper Settings
RS-232 CABLE CONNECTOR
(JP2)
JP2 DESCRIPTION
1 GROUND
2 TX
3 RX
Table 8: RS-232 Cable Connector
BATTERY CONNECTOR
(J1, J2)
PIN NO. DESCRIPTION
1 BAT+
2 BAT+
3 CLOCK
4 DATA
5 Temp
6 GROUND
7 GROUND
Table 9: Battery Connector Pinouts
POWER SWITCH CONNECTOR
(CN8)
Connect to a switch to activate or inactivate the power
module.
CN8 DESCRIPTION
1 BAT_SW
2 GROUND
Table 10: Power Switch Connector

IDDUPS-6364120A QIG IEI Technology Corp. Page 5
MONITORING DC POWER AND SMART
BATTERY
Follow the steps below to start the IDDUPS Battery Status Monitor
application.
Step 1: Use the RS-232 cable to connect the JP2
connector on the IDDUPS series to the serial port
of the SBC.
Step 2: Insert the application CD that comes with
IDDUPS series.
Step 3: Double click the IDDUPS.exe icon (Figure 5).
Figure 5: IDDUPS Battery Status Monitor Application
Step 4: A screen shown in Figure 6 appears.
Figure 6: Status Information
IDDUPS Tabs Descriptions
Status Overview of the IDDUPS power module
Battery A
Lists BatteryA information including type,
capacity, output voltage, temperature,
charging rate, discharging rate and
remaining time
Battery B
Lists Battery B information including type,
capacity, output voltage, temperature,
charging rate, discharging rate and
remaining time
Setting Select custom COM port to communicate
with IDDUPS module. Enable or disable the
special event pop-up function.
About License and development team
DANGER!
1. Disassemble and Reconstruction
“Do not disassemble or reconstruct battery”
The battery pack has safety function and
protection circuit to avoid the danger. If they have
serious damage, it will cause the generating heat,
smoke, rupture or flame.
2. Short-circuit
“Do not short-circuit battery”
Do not connect the + and – terminals with metals
(such as wire). Do not carry or store the battery
with metal objects (such as wire, necklace or
hairpins). If the battery is short-circuited, excessive
large current will flow and then the generating heat,
smoke, rupture of flame will occur. And also, it
causes generating heat at metals.
3. Incineration and Heating
“Do not incinerate or heat the battery”
These occur the melting of insulator, damage of
gas release vent or safety function, or ignition on
electrolyte. Above mentioned matters cause the
generating heat, smoke, rupture or flame.
4. Use Nearby Heated Place
“Do not use or leave battery nearby the fire, stove
or heated place (more than 80
℃ )”
In case that separator made of polymer is melted
by high temperature, the internal short-circuit
occurs in individual cells and then it causes the
generating heat, smoke, rupture or flame. In
addition, do not use the battery under the heated
place (more than 80℃) for same reason.
5. Immersion
“Do not immerse the battery in water or sea water,
or get it wet”
If the protection circuit included in the battery is
broken, the battery will be charged at extreme
current or voltage and the abnormal chemical
reaction occurs in it. And then it causes the
generating heat, smoke, rupture or flame.
6. Charge Nearby Heated Place
“Do not charge battery nearby the fire or under the
blazing sun”
If the protection circuit to avoid the danger works
under high temperature or it is broken, the battery
will be charged at abnormal current (or voltage)
and abnormal chemical reaction will occur. It
caused the generating heat, smoke, rupture or
flame.
7. Charger and Charge Condition
“Do use the specified charger and observe
charging requirement”
If the battery is charged with unspecified condition
(under high temperature over the regulated value,
excessive high voltage or current over regulated
value, or remodeled charger), there are cases that
it will be overcharged or the abnormal chemical
reaction will occur in cells. It caused the generating
heat, smoke, rupture or flame.

IDDUPS-6364120A QIG IEI Technology Corp. Page 6
8. Penetration
“Do not drive a nail into the battery, strike it by
hammer, or tread it”
As the battery might be broken or deformed and
then it will be short-circuited, it caused the
generating heat, smoke, rupture or flame.
9. Impact
“Do not give battery impact or throw it”
The impact might cause leakage, heat, smoke,
rupture, and/or fire of cell in the battery.And also if
the protection circuit in the battery is broken, the
battery will be charged at abnormal voltage or
current, and abnormal chemical reaction might
occur. It might cause leakage, heat, smoke rupture,
and/or fire.
10. Deformation
“Do not use the battery with conspicuous damage
or deformation”
It causes the generating heat, smoke, rupture or
flame.
11. Soldering
“Do not make the direct soldering on battery”
As the insulator is melted by heat or the gas
release vent (or safety function) is broken, it
caused the generating heat, smoke, rupture or
flame.
12. Reverse Charge and Overdischarge
“Do not reverse polarity (and terminals)”
On charging, the battery is reverse-charged and
abnormal chemical reaction occurs.And also,
there may be case that unexpected large current
flows on discharging. These cause the generating
heat, smoke, rupture or flame.
13. Reversed Polarity Use
“Do not reverse-charge or reverse-connect”
The battery has polarity. In case the battery is not
connected with charger or equipment smoothly, do
not force them to connect and do check polarity of
battery. If the battery is connected to opposite
polarity with charger, it will be reverse-charged and
abnormal chemical reaction will occur. It causes
the generating heat, smoke, rupture or flame.
14. Connect Battery to the Plug
“Do not connect battery to the plug socket or
car-cigarette-plug”
Added high voltage to the battery, the excessive
current will flow in it and then it will cause the
generating heat, smoke, rupture or flame.
15. Inappropriate Use for Other Equipment
“Do not use battery for other equipment”
If the battery is used for unspecified equipment, it
will deteriorate its performance and cycle-life.At
worst, abnormal current will flow or battery may
generate heat, smoke, rupture or flame.
16. Leakage
“Do not touch a leaked battery directly”
in case the leaked electrolyte gets into eyes, wash
them with fresh water as soon as possible without
rubbing eyes. And then, see a doctor immediately.
If leave damaged eyes undone, it will cause
eye-trouble.
WARNING:
1. Mixed Use
“ Do not use Lithium ion battery in mixture”
Do not use Lithium ion battery with the primary
batteries or secondary batteries whose capacity
kind or maker is different, if do that, the battery will
be discharged or charged excessively in use. And
it may cause the generating, smoke, rupture or
flaming because of the abnormal chemical
reaction in cells.
2. Ingestion
“Keep the battery away from babies”
Keep the little battery out of the reach of babies in
order to avoid troubles by swallowing. In case of
swallowing the battery, see a doctor immediately.
3. Charging Time
“Do not continue to charge battery over specified
time”
If the battery is not finished charging over
regulated time, let it stop charging. There is
possibility that the battery might generate, smoke,
rupture or flame.
4. Store
“Do not get into a microwave or a high pressure
container”
It causes the generating, smoke, rapture or flaming
because of a sudden heat or damage of sealing
condition of battery.
5. Leakage
“Do not use a leaked battery nearby fire”
If the liquid leaks from the battery (or the battery
gives out bad smell), let the battery leave from
flammable objects immediately. Unless do that, the
electrolyte leaked from battery will catch fire and it
will cause the smoke, flaming or rupture of it.
6. Rust, Changing Color and Deformation
“Do not use an abnormal battery”
In case the battery has bad smell or is generated
its changing color or deformation or causes
something wrong in using (includes charging and
storage), let it take out from equipment or charger
and do not use it. If an abnormal battery is used, it
will generate, smoke, rupture or flame.
CAUTION:
1. Use Under Strong Sunshine
Do not use or leave the battery under the blazing
sun (or heated car by sunshine). The battery may
generate heat, smoke or flame. And also, it might
cause the deterioration of battery’s characteristics
or cycle life.

IDDUPS-6364120A QIG IEI Technology Corp. Page 7
2. Static Electricity
The battery has the protection circuit to avoid the
danger. Do not use nearby the place where
generates static electricity (more than 100 V)
which gives damage to the protection circuit. If
protection circuit were broken, the battery would
generate, smoke, rupture or flame.
3. Charging Temperature Range
Charging temperature rage is regulated 0℃and
40 ℃. Do not charge the battery out of
recommended temperature range. Charging out of
recommended range might cause the generating
heat or serious damage of battery. And also, it
might cause the deterioration of battery’s
characteristics and cycle life.
4. Manual
Please read the manual before using the battery
and keep it after reading.
5. Charging Method
Please read the manual of specified charger about
charging method.
6. First Time Use
When the battery has rust, bad smell or
something abnormal at first-time-using, do not
use the equipment and bring the battery to the
shop from which it was purchased.
7. Used By Children
In case younger children use the battery, their
parents teach how to use batteries according to
the manual with care. And also, when children are
using the batteries, pay attention to use it
according to that or not.
8. Keep Battery Away From Children
Keep the battery out of the reach of younger
children. And also, pay attention when the battery
is taken out from the charger or equipment by little
children.
9. Leakage
If the skin or cloth is smeared with liquid from the
battery, wash with fresh water. It may cause the
skin inflammation.