IFM Electronic Ecomat 300 AC422S Application guide

Original Device Manual
Fail-safe SmartPLC AC4S
with EtherNet/IP interface
AC422S
for ISO 13849 up to PL e
for IEC 62061 up to SIL CL 3
Firmware: 4.0.2
English
7391068_00_UK 2016-03-02

2
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Contents
Contents
1Preliminary note 6
1.1 Legal and copyright information...........................................................................................7
1.2 Purpose of the document.....................................................................................................7
1.3 Symbols and formats used ..................................................................................................8
1.4 Overview: User documentation for AC4S............................................................................9
1.5 Modification history ..............................................................................................................9
2Safety instructions 10
2.1 Required background knowledge ......................................................................................11
2.2 Please note........................................................................................................................11
2.3 Tampering with the unit......................................................................................................12
2.4 Start-up behaviour of the controller....................................................................................12
3System description 13
3.1 Intended use ......................................................................................................................14
3.1.1 Permitted use.............................................................................................................................14
3.1.2 Prohibited use ............................................................................................................................14
3.2 Information concerning the device.....................................................................................15
3.2.1 Where is what on the AS-i device?.............................................................................................16
3.2.2 Operating elements....................................................................................................................17
3.2.3 Display elements........................................................................................................................17
3.2.4 Interfaces....................................................................................................................................18
3.2.5 Type label...................................................................................................................................21
3.2.6 Required accessories.................................................................................................................21
3.3 Hardware............................................................................................................................22
3.3.1 Safety architecture .....................................................................................................................23
3.3.2 Operating states of AC422S.......................................................................................................29
3.3.3 Monitoring and securing mechanisms........................................................................................30
3.3.4 Error detection and processing...................................................................................................31
3.4 Software.............................................................................................................................33
3.4.1 Software modules of the device .................................................................................................34
3.4.2 Safety functions..........................................................................................................................34
3.4.3 Certified software components for safe applications..................................................................34
4Installation 35
4.1 Installation..........................................................................................................................36
4.2 Electrical connection..........................................................................................................36
4.2.1 Device supply.............................................................................................................................37
4.3 Connect devices to local I/O interface ...............................................................................38
4.3.1 Safety instructions......................................................................................................................39
4.3.2 Supported connection types.......................................................................................................40
4.3.3 Supported device types..............................................................................................................41
4.3.4 Install safe device to local I/O interface......................................................................................52
4.3.5 Install standard device on local I/O interface..............................................................................52
5Operation 53
5.1 Control of the graphical user interface...............................................................................54
5.1.1 Function keys.............................................................................................................................55
5.1.2 Arrow keys..................................................................................................................................55

3
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Contents
5.2 Menu view..........................................................................................................................56
5.2.1 Menu navigation.........................................................................................................................56
5.2.2 Navigation aids...........................................................................................................................57
5.3 Page view...........................................................................................................................59
5.3.1 Navigate on a page....................................................................................................................59
5.3.2 Use navigation aids....................................................................................................................59
5.3.3 Description of the control elements ............................................................................................60
5.4 Remote access ..................................................................................................................72
5.4.1 General.......................................................................................................................................73
5.4.2 Recommended browsers............................................................................................................73
5.4.3 Operating instructions ................................................................................................................74
6Menu 77
6.1 Start screen........................................................................................................................78
6.2 Quick setup........................................................................................................................79
6.2.1 Quick setup: Project AS-i networks............................................................................................80
6.2.2 Quick setup: Configure the operating mode of the AS-i masters................................................81
6.2.3 Quick setup: Configure the output access..................................................................................82
6.2.4 Quick setup: Access the device via QR code.............................................................................82
6.2.5 Quick setup: Configure the EtherNet/IP interface.......................................................................83
6.2.6 Quick setup: Set the configuration mode....................................................................................84
6.2.7 Quick setup: Set the configuration interface...............................................................................85
6.2.8 Quick setup: Address the AS-i slaves connected to AS-i master 1 ............................................87
6.2.9 Quick setup: Address the AS-i slaves connected to AS-i master 2 ............................................88
6.3 AS-i 1 / AS-i 2.....................................................................................................................89
6.3.1 AS-i 1 / AS-i 2: Master setup......................................................................................................90
6.3.2 AS-i 1 / AS-i 2: Diagnosis...........................................................................................................92
6.3.3 AS-i 1 / AS-i 2: AS-i slaves.........................................................................................................94
6.4 System .............................................................................................................................100
6.4.1 System: Programmable Logic Controller (PLC)........................................................................101
6.4.2 System: Information .................................................................................................................107
6.4.3 System: Setup..........................................................................................................................108
6.4.4 System: Diagnosis....................................................................................................................119
6.5 Interfaces .........................................................................................................................120
6.5.1 Interfaces: Configuration interface............................................................................................121
6.5.2 Interfaces: EtherNet/IP interface ..............................................................................................124
6.6 Safety...............................................................................................................................136
6.6.1 Safety: AS-i 1 master settings..................................................................................................137
6.6.2 Safety: AS-i 2 master settings..................................................................................................141
6.6.3 Safety: Local IOs......................................................................................................................142
6.6.4 Safety: System.........................................................................................................................146
6.7 ifm system solutions.........................................................................................................147
6.7.1 Notes on ifm system solutions..................................................................................................148
6.7.2 Show information about installed ifm apps...............................................................................149
6.7.3 Install single/basic app .............................................................................................................149
6.7.4 Install multi app ........................................................................................................................150
6.7.5 Update ifm apps.......................................................................................................................151
6.7.6 Uninstall ifm apps.....................................................................................................................151
7Setup 152
7.1 Mounting and electrical connection .................................................................................153
7.2 Install devices on the local I/O interface ..........................................................................153
7.3 Start screen 'Basic settings'.............................................................................................154
7.3.1 Change the basic settings of the device...................................................................................154

4
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Contents
7.4 Notes on the firmware update..........................................................................................156
7.5 Connect and address AS-i slaves....................................................................................156
7.6 Setup of EtherNet/IP........................................................................................................156
7.7 Setup of the configuration interface.................................................................................157
7.8 Replace standard AS-i slave............................................................................................157
7.9 Replace safe AS-i slave...................................................................................................158
8Troubleshooting 159
8.1 Status LED.......................................................................................................................160
8.1.1 Status LED: Basic device.........................................................................................................160
8.1.2 Status LED: fieldbus EtherNet/IP .............................................................................................160
8.2 Online diagnosis function.................................................................................................161
8.2.1 Message types.........................................................................................................................161
8.2.2 Locate error sources ................................................................................................................161
8.3 Online Support Centre (OSC)..........................................................................................162
8.3.1 OSC: Aktuelle Meldungen zeigen.............................................................................................163
8.3.2 OSC: Show message history....................................................................................................164
8.4 Availability of the fail-safe PLC ........................................................................................165
8.5 Display diagnostic protocol ..............................................................................................165
9Appendix 166
9.1 Technical data..................................................................................................................167
9.1.1 Environmental conditions .........................................................................................................168
9.1.2 Safety classification..................................................................................................................168
9.1.3 Power supply connections........................................................................................................168
9.1.4 Electrical data...........................................................................................................................168
9.1.5 Display elements......................................................................................................................169
9.1.6 Housing....................................................................................................................................169
9.1.7 Interfaces..................................................................................................................................170
9.1.8 AS-interface..............................................................................................................................171
9.1.9 Programmable Logic Controller (PLC) .....................................................................................171
9.2 Address assignment in Ethernet networks ......................................................................172
9.3 Configuration interface: connection concepts..................................................................173
9.3.1 Direct link..................................................................................................................................174
9.3.2 Connection via Ethernet network..............................................................................................175
9.4 AS-i master ......................................................................................................................176
9.4.1 Operating modes of the AS-i master........................................................................................177
9.4.2 Master flags..............................................................................................................................179
9.5 AS-i slaves.......................................................................................................................184
9.5.1 Profiles of AS-i slaves...............................................................................................................185
9.6 Fieldbus EtherNet/IP........................................................................................................196
9.6.1 Fieldbus objects .......................................................................................................................197
9.6.2 Fieldbus parameters.................................................................................................................199
9.6.3 Device-specific parameters......................................................................................................200
9.6.4 Cyclic data................................................................................................................................221
9.6.5 Acyclic data..............................................................................................................................254
9.6.6 Configuration mode..................................................................................................................371
9.7 OSC messages................................................................................................................381
9.7.1 OSC messages: System ..........................................................................................................382
9.7.2 OSC messages: AS-i 1 / AS-i 2................................................................................................383
9.7.3 OSC messages: Safety module ...............................................................................................384
9.7.4 OSC messages: Safety PLCopen function blocks....................................................................401

5
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Contents
10 Index 402
11 ifm weltweit • ifm worldwide • ifm à l’échelle internationale 407

6
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Preliminary note Legal and copyright information
1Preliminary note
Legal and copyright information ...............................................................................................................7
Purpose of the document .........................................................................................................................7
Symbols and formats used.......................................................................................................................8
Overview: User documentation for AC4S.................................................................................................9
Modification history...................................................................................................................................9
14801

7
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Preliminary note Legal and copyright information
>
1.1 Legal and copyright information
6088
© All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used
without the consent of ifm electronic gmbh.
All product names, pictures, companies or other brands used on our pages are the property of the respective rights owners:
• AS-i is the property of the AS-International Association, (→www.as-interface.net)
• CAN is the property of the CiA (CAN in Automation e.V.), Germany (→ www.can-cia.org)
• CODESYS™ is the property of the 3S –Smart Software Solutions GmbH, Germany (→www.codesys.com)
• DeviceNet™ is the property of the ODVA™ (Open DeviceNet Vendor Association), USA (→ www.odva.org)
• EtherNet/IP® is the property of the →ODVA™
• IO-Link®(→www.io-link.com) is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
• Microsoft®is the property of the Microsoft Corporation, USA (→www.microsoft.com)
• PROFIBUS®is the property of the PROFIBUS Nutzerorganisation e.V., Germany (→www.profibus.com)
• PROFINET®is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
• Windows®is the property of the →Microsoft Corporation, USA
>
1.2 Purpose of the document
20135
This document applies to devices of the type "SmartPLC AC4S with EtherNet/IP" interface" (art. no.:
AC422S) with the firmware version 4.0.2.
These instructions describe the following topics:
Mounting and electrical connection of AC422S
Installation of additional devices (sensors, actuators) to the local I/O interface
Operation and configuration of the device via the menu (GUI and web interface)
Command channels, cyclic and acyclic data records
Error diagnostics and troubleshooting

8
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Preliminary note Symbols and formats used
>
1.3 Symbols and formats used
15989
WARNING
Death or serious irreversible injuries may result.
CAUTION
Slight reversible injuries may result.
NOTICE
Property damage is to be expected or may result.
Important note
Non-compliance can result in malfunction or interference
Information
Supplementary note
►...
Request for action
>...
Reaction, result
→...
"see"
abc
Cross-reference
123
0x123
0b010
Decimal number
Hexadecimal number
Binary number
[...]
Designation of pushbuttons, buttons or indications

9
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Preliminary note Overview: User documentation for AC4S
>
1.4 Overview: User documentation for AC4S
18655
ifm electronic provides the following user documentation for the models of the device class "Fail-safe
SmartPLC AC4S":
Document
Content / Description
Data sheet
Technical data of AC422S as a table
Operating instructions *
Notes on mounting and electrical installation of AC422S
Setup, description of the operating and display elements, maintenance information, scale
drawing
Device manual
Notes on operation of AC422S via GUI and web interface
Description of the cyclic and acyclic data records, fieldbus parameters and command interface
Error description
Programming manual
Notes on configuration of a AC422S system in CODESYS safety
Notes on programming of the standard PLC of AC422S
Notes on programming the fail-safe PLC of AC422S
Description of the device-specific CODESYS function libraries
Legend:
*... The operating instructions are supplied with the device.
All documents can be downloaded from ifm's website.
→www.ifm.com > Select country > [Data sheet search] > (Article no.) > [Operating
instructions]
>
1.5 Modification history
4165
Version
Subject
Date
1.0
New creation of the document
03-02-2016

10
ifm Original Device Manual Fail-safe SmartPLC with EtherNet/IP interface (AC422S), Firmware 4.0.2 2016-03-02
Safety instructions Modification history
2Safety instructions
Required background knowledge...........................................................................................................11
Please note.............................................................................................................................................11
Tampering with the unit..........................................................................................................................12
Start-up behaviour of the controller........................................................................................................12
213