IFM AL1103 User manual

Operating Instructions
IO-Link Master with PROFINET interface
StandardLine
8 Ports
IP 65 / IP 66 / IP 67 / IP 69K
AL1103
IO-Link: 1.1.2
ifm firmware: 2.1.28 or higher
LR DEVICE: 1.3.1.x or higher
English
7391218 / 0105 / 2018

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Content
Table of Contents
1Preliminary note 5
1.1 Legal and copyright information...........................................................................................5
1.2 Purpose of the document.....................................................................................................5
1.3 Symbols and styles used .....................................................................................................6
1.4 Modification history ..............................................................................................................6
2Safety instructions 7
2.1 General ................................................................................................................................7
2.2 Required background knowledge ........................................................................................7
2.3 Safety symbols on the device..............................................................................................7
2.4 Tampering with the unit........................................................................................................8
3Intended use 9
3.1 Permitted use.......................................................................................................................9
3.2 Prohibited use......................................................................................................................9
4Function 10
4.1 Communication, parameter setting, evaluation .................................................................11
4.1.1 IO-Link........................................................................................................................................11
4.1.2 PROFINET.................................................................................................................................11
4.1.3 Parameter setting.......................................................................................................................11
4.1.4 Visual indication .........................................................................................................................12
4.2 Digital inputs.......................................................................................................................12
4.3 IO-Link supply....................................................................................................................12
5Mounting 13
5.1 Mount the device................................................................................................................13
6Electrical connection 14
6.1 Remarks.............................................................................................................................14
6.2 Ethernet ports.....................................................................................................................15
6.3 IO-Link ports.......................................................................................................................16
6.3.1 Input circuit.................................................................................................................................16
6.3.2 IO-Link circuits............................................................................................................................16
6.4 Connect the device ............................................................................................................17
7Operating and display elements 18
7.1 Overview............................................................................................................................18
7.2 LED indicators....................................................................................................................19
7.2.1 Status LEDs ...............................................................................................................................19
7.2.2 Ethernet interface.......................................................................................................................19
7.2.3 Voltage supply............................................................................................................................20
7.2.4 IO-Link ports (Class A)...............................................................................................................20

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Content
8Configuration 21
8.1 LR DEVICE........................................................................................................................22
8.1.1 Remarks.....................................................................................................................................23
8.1.2 IoT: Configure access rights.......................................................................................................24
8.1.3 IoT: Configure the interface to the LR SMARTOBSERVER.......................................................25
8.1.4 Fieldbus: Set PROFINET interface.............................................................................................25
8.1.5 IO-Link ports: Activate data transfer to the LR SMARTOBSERVER..........................................26
8.1.6 IO-Link ports: Configure operating mode....................................................................................27
8.1.7 IO-Link ports: Set the device validation and data storage ..........................................................28
8.1.8 Firmware: Reset device to factory settings.................................................................................29
8.1.9 Firmware: Reboot the device......................................................................................................29
8.1.10 Configure IO-Link devices..........................................................................................................30
8.2 PROFINET.........................................................................................................................31
8.2.1 Install GSD file............................................................................................................................32
8.2.2 Add the IO-Link master to the PROFINET network....................................................................33
8.2.3 Configure access rights..............................................................................................................35
8.2.4 Configure IO-Link ports ..............................................................................................................36
8.2.5 Configure the PROFINET port....................................................................................................37
8.2.6 Configure IO-Link devices..........................................................................................................37
8.2.7 Read and write data cyclically....................................................................................................38
8.2.8 PROFINET: Read & write device information.............................................................................38
8.2.9 PROFINET: Programmers' notes...............................................................................................39
9Operation 41
9.1 Identify device....................................................................................................................41
9.2 Web interface: Read device and diagnostic information....................................................42
9.3 Firmware update................................................................................................................43
9.4 Replace IO-Link device......................................................................................................44
10 Maintenance 45
11 Factory settings 46
12 Accessories 47
13 Appendix 48
13.1 Technical data....................................................................................................................49
13.1.1 Application..................................................................................................................................49
13.1.2 Electrical data.............................................................................................................................49
13.1.3 Inputs / outputs...........................................................................................................................49
13.1.4 Inputs..........................................................................................................................................50
13.1.5 Outputs.......................................................................................................................................50
13.1.6 Interfaces....................................................................................................................................50
13.1.7 Operating conditions ..................................................................................................................51
13.1.8 Approvals / tests.........................................................................................................................51
13.1.9 Mechanical data.........................................................................................................................51
13.1.10 Electrical connection ..................................................................................................................52
13.2 PROFINET.........................................................................................................................53
13.2.1 Parameter data...........................................................................................................................53
13.2.2 Cyclic data..................................................................................................................................56
13.2.3 Acyclic data................................................................................................................................58

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Content
14 Index 61

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Preliminary note Legal and copyright information
1Preliminary note
Legal and copyright information ...............................................................................................................5
Purpose of the document .........................................................................................................................5
Symbols and styles used..........................................................................................................................6
Modification history...................................................................................................................................6
14801
>
1.1 Legal and copyright information
1631
© All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used
without the consent of ifm electronic gmbh.
All product names, pictures, companies or other brands used on our pages are the property of the
respective rights owners:
AS-i is the property of the AS-International Association, (→www.as-interface.net)
CAN is the property of the CiA (CAN in Automation e.V.), Germany (→www.can-cia.org)
CODESYS™ is the property of the 3S – Smart Software Solutions GmbH, Germany
(→www.codesys.com)
DeviceNet™ is the property of the ODVA™ (Open DeviceNet Vendor Association), USA
(→www.odva.org)
EtherNet/IP® is the property of the →ODVA™
EtherCAT®is a registered trade mark and patented technology, licensed by Beckhoff Automation
GmbH, Germany
IO-Link®(→www.io-link.com) is the property of the →PROFIBUS Nutzerorganisation e.V.,
Germany
ISOBUS is the property of the AEF –Agricultural Industry Electronics Foundation e.V.,
Deutschland (→www.aef-online.org)
Microsoft®is the property of the Microsoft Corporation, USA (→www.microsoft.com)
PROFIBUS®is the property of the PROFIBUS Nutzerorganisation e.V., Germany
(→www.profibus.com)
PROFINET®is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
Windows®is the property of the →Microsoft Corporation, USA
>
1.2 Purpose of the document
22044
This document is only for device types "IO-Link master - PROFINET gateway (StandardLine) 8 port IP
65 / IP 66 / IP 67 / IP 69K" (art. no.: AL1103).
It is part of the device and contains information about the correct handling of the product.
►Read this document before using the device.
►Keep this document during the service life of the device.

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Preliminary note Symbols and styles used
>
1.3 Symbols and styles used
15989
WARNING
Death or serious irreversible injuries may result.
CAUTION
Slight reversible injuries may result.
NOTICE
Property damage is to be expected or may result.
Important note
Non-compliance can result in malfunction or interference
Information
Supplementary note
►...
Request for action
>...
Reaction, result
→...
"see"
abc
Cross-reference
123
0x123
0b010
Decimal number
Hexadecimal number
Binary number
[...]
Designation of pushbuttons, buttons or indications
>
1.4 Modification history
21676
Version
Topic
Date
00
New creation of document
05 / 2018
01
Correction IoT Core
05 / 2018

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Safety instructions General
2Safety instructions
General.....................................................................................................................................................7
Required background knowledge.............................................................................................................7
Safety symbols on the device...................................................................................................................7
Tampering with the unit............................................................................................................................8
213
>
2.1 General
22068
The plant manufacturer is responsible for the safety of the plant in which the device is
installed.
If the device is used in a way that is not intended by the manufacturer, the protection
supported by the device may be impaired.
Non-observance of the instructions, operation which is not in accordance with use as
prescribed below, wrong installation or incorrect handling can affect the safety of operators
and machinery.
►Observe these operating instructions.
►Adhere to the warning notes on the product.
>
2.2 Required background knowledge
22046
This document is intended for specialists. Specialists are people who, based on their relevant training
and experience, are capable of identifying risks and avoiding potential hazards that may be caused
during operation or maintenance of the product.
The document contains information about the correct handling of the product.
>
2.3 Safety symbols on the device
15021
General warning
Observe instructions in chapter "Electrical connection" (→Electrical connection (→p. 14))!

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Safety instructions Tampering with the unit
>
2.4 Tampering with the unit
11242
WARNING
Tampering with the units can affect the safety of operators and machinery!
Tampering with the units is not allowed.
In case of non-compliance our liability and warranty expire.
►Do not open the devices!
►Do not insert any objects into the devices!
►Prevent metal foreign bodies from penetrating!

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Intended use Permitted use
3Intended use
Permitted use ...........................................................................................................................................9
Prohibited use...........................................................................................................................................9
18761
>
3.1 Permitted use
7610
The IO-Link master serves as a gateway between intelligent IO-Link devices and the fieldbus. The
device is designed for use without a control cabinet in the food industry.
>
3.2 Prohibited use
22053
The device may not be used beyond the limits of the technical data (→Technical data (→p. 49))!

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Function Prohibited use
4Function
Communication, parameter setting, evaluation......................................................................................11
Digital inputs...........................................................................................................................................12
IO-Link supply.........................................................................................................................................12
7482

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Function Communication, parameter setting, evaluation
>
4.1 Communication, parameter setting, evaluation
IO-Link....................................................................................................................................................11
PROFINET..............................................................................................................................................11
Parameter setting ...................................................................................................................................11
Visual indication......................................................................................................................................12
7485
>
4.1.1 IO-Link
7773
The device offers the following IO-Link functions:
IO-Link master (IO-Link revision 1.0 and 1.1)
8 IO-Link ports for connection of IO-Link devices
Provision of process data of the connected IO-Link devices for LR SMARTOBSERVER monitoring
software (→www.ifm.com)
>
4.1.2 PROFINET
2259
The device offers the following PROFINET functions:
Provision of the functions of a Profinet RT Device (Class B)
2 port switch for access to the PROFINET interface (X21/X22)
Gateway for transmission of the process and parameter data between the connected IO-Link
devices and the higher-level PROFINET controller
>
>
4.1.3 Parameter setting
7284
The device provides the following configuration options:
Parameter setting of the IO-Link master of the AL1103 with LR DEVICE parameter setting
software or PROFINET projection software.
Parameter setting of the connected IO-Link devices (sensors, actuators) with LR DEVICE
parameter setting software or PROFINET projection software
Storage of parameter sets of the connected IO-Link devices for automatic recovery (data storage)

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Function Digital inputs
>
4.1.4 Visual indication
7772
The device has the following visual indicators:
Status and error indication of the gateway, of the PROFINET connection and of the system
Status display of the voltage supply
Status and activity display of the Ethernet connection
Status, error and short circuit/overload indication of the IO-Link ports
>
4.2 Digital inputs
7584
The device has 8 additional digital inputs (type 2 according to EN 61131-2).
The digital inputs are on pin 2 of the IO-Link ports X01 ... X08.
All inputs refer to the potential of the device supply (pin 3).
>
4.3 IO-Link supply
7623
The device has 8 supplies for IO-Link devices.
The IO-Link ports X01...X08 are ports class A.
Every supply provides short circuit monitoring.
The device ensures fire protection for the connected IO-Link devices by providing a power-restricted
circuit at the IO-Link ports (according to IEC61010-1 and Class 2 according to UL1310).

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Mounting Mount the device
5Mounting
Mount the device ....................................................................................................................................13
22016
>
5.1 Mount the device
15540
►Disconnect the system from power before installation.
►For installation choose a flat mounting surface.
►Please observe the maximum tightening torque.
►Fix the unit to the mounting surface using 2 M5 mounting screws and washers.
Tightening torque: 1.8 Nm
►Ground the unit via the two mounting screws of the upper mounting lugs.

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Electrical connection Remarks
6Electrical connection
Remarks .................................................................................................................................................14
Ethernet ports.........................................................................................................................................15
IO-Link ports...........................................................................................................................................16
Connect the device.................................................................................................................................17
22017
>
6.1 Remarks
18076
A qualified electrician must connect the unit.
►Observe the national and international regulations for the installation of electrical
equipment.
Device is only suitable for operation on SELV/PELV voltages.
►Observe the information concerning IO-Link circuits (→IO-Link circuits (→p. 16))!
The device contains components that can be damaged or destroyed by electrostatic discharge
(ESD).
►Observe the required safety measures against electrostatic discharge!
The IP rating depends on the individual protection ratings of the unit, the applied connection
elements and the corresponding protective covers.
►For UL applications: For connecting the device and the IO-Link devices use UL certificated
cables of category CYJV or PVVA with a minimum temperature rating of 100°C.
►Depending on the mounting conditions, cables must be provided with a strain relief to
avoid unacceptable loads on the mounting points and M12 connections.
►Make sure that the M12 connection parts are correctly seated and mounted correctly. The
specified protection rating can not be guaranteed if this is not observed.
Wiring: →Technical data (→p. 49)
The communication interfaces are seperated from the device supply according to EN61010-1
considering basis isolation as secondary circuit with maximum 30 V DC derived from the
applied voltage up to 300 V of overvoltage category II. The communication interfaces are
designed for a network environment 0 according to IEC TR62102.

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Electrical connection Ethernet ports
>
6.2 Ethernet ports
25397
►Connect the unit via the M12 socket X21 and/or X22 with the
PROFINET network (e.g. PROFINET PLC, additional PROFINET
device)
Tightening torque: 0.6...0.8 Nm
►Connect the unit via the M12 socket X21 and/or X22 to the IT
network (e.g. laptop/PC with installed LR DEVICE,
LR SMARTOBSERVER)
Tightening torque: 0.6...0.8 Nm
►For the connection, use M12 connectors with protection rating IP 65
/ IP 66 / IP 67 / IP 69K or higher (→Accessories (→p. 47)).
►Cover the unused sockets with M12 protective caps (art no.
E12542).
Tightening torque: 0.6...0.8 Nm

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Electrical connection IO-Link ports
>
6.3 IO-Link ports
8526
Ports X01...X08: For use as IO-Link port class A:
►Connect the connector of the IO-Link devices with the M12 sockets
X01 ... X08.
Tightening torque: 0.6...0.8 Nm
Maximum cable length per IO-Link interface: 20 m
►For the connection, use M12 connectors with protection rating IP 65
/ IP 66 / IP 67 / IP 69K or higher (→Accessories (→p. 47)).
►Cover the unused sockets with M12 protective caps (art no.
E12542).
Tightening torque 0.6...0.8 Nm
>
6.3.1 Input circuit
18629
The inputs of the ports X01...X08 (pin 2) provide a type 2 behaviour according to standard EN61131-2,
the connected electronics must be rated for this electrically.
>
6.3.2 IO-Link circuits
1863
The IO-Link ports of the device meet the requirements of the IO-Link specification 1.0 bis 1.1.2.
The power supply of the connected IO-Link devices may only take place via the AL1103.
Further information: →Technical data (→p. 49)

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Electrical connection Connect the device
>
6.4 Connect the device
17542
►Disconnect power.
►Connect the device via M12 socket X31 to 24 V DC
(20...28 V SELV/PELV; according to EN61010-1, secondary circuit
with maximum 30 V DC derived from applied voltage up to 300 V of
overvoltage category II).
Tightening torque: 0.6...0.8 Nm
Maximum cable length: 25 m
►To connect the device, use M12 connectors with protection rating IP
65 / IP 66 / IP 67 / IP 69K or higher (→Accessories (→p. 47)).
When using cable length greater than 25 m keep in mind the voltage drop as well as the
required minimum voltage supply of 20 V!

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Operating and display elements Overview
7Operating and display elements
Overview.................................................................................................................................................18
LED indicators ........................................................................................................................................19
5440
>
7.1 Overview
22025
1
Status LEDs RDY, BF and SF
→Status LEDs (→p. 19)
2
Status LEDs LNK and ACT of the
PROFINET ports 1 (X21) and 2 (X22)
→Ethernet interface (→p. 19)
3
Status LED US of the power supply
(X31)
→Voltage supply (→p. 20)
4
Status LEDs IOL and DI of the IO-Link
ports Class A (X01...X08)
→IO-Link ports (Class A) (→p. 20)

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Operating and display elements LED indicators
>
7.2 LED indicators
22024
The device only has the following LED indicators:
>
7.2.1 Status LEDs
22034
The RDY LED shows the status of the gateway.
The BF LED (Bus Failure) shows the status of the PROFINET connection.
The SF LED (System Failure) shows the status of the system.
Status LED
Description
RDY
green
on
Gateway functions properly
flashes 1 Hz
Error
flashes 5 Hz
Firmware update
off
Gateway does not function; Unit reboots
BF
red
on
Bus error
flashes 1 Hz
No connection to the PROFINET controller
off
error-free
SF
red
on
Error in gateway
At least 1 IO-Link device sends warning / alarm (temperature,
over/under current, over/under voltage, shortcut)
off
error-free
>
7.2.2 Ethernet interface
22027
Each Ethernet interface (X21, X22) has 2 LEDs (LNK and ACT). The LEDs indicate the status of the
Ethernet connection.
Status LED
Description
LNK
green
on
Ethernet connection established
off
No Ethernet connection
ACT
yellow
flashes
Data is transmitted via the Ethernet interface.
off
No data transmission

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ifm Operating Instructions IO-Link Master with PROFINET interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 / IP 69K (AL1103) 05 / 2018
Operating and display elements LED indicators
>
7.2.3 Voltage supply
22026
The interface for voltage supply (X31) has the LED that is marked as US. The LED indicates the status
of the voltage supply.
Status LED
Description
US
green
on
The supply voltage Us is applied.
off
No supply voltage is applied or the applied supply voltage is too low.
>
7.2.4 IO-Link ports (Class A)
22029
Each IO-Link port Class A (X01 ... X08) has 2 LEDs marked as IOL and DI. The LEDs indicate the
status of the IO-Link port.
Status LED
Description
IOL
yellow
on
Interface configured as DI/DO: pin 4 (C/Q) =ON
off
Interface configured as DI/DO: pin 4 (C/Q) = OFF
green
on
IO-Link transmission functions properly
flashes 1 Hz
Interface configured as IO-Link, but no IO-Link transmission
red
on
Short circuit or overload in supply voltage
flashes 1 Hz
Transmission error
DI
yellow
on
Digital input: pin 2 (DI) = ON
off
Digital input : pin 2 (DI) = OFF